1. Introduction
The honeycomb sandwich structure is composed of thin panels and lightweight porous core layers, which can achieve excellent bending stiffness, yield resistance, and energy absorption characteristics under low-surface-density conditions. It has been widely used in fields such as aerospace, rail transportation, shipbuilding, automotive transportation, and civil protection. At present, research on honeycomb sandwich structures both domestically and internationally is relatively systematic, mainly focusing on lightweight load-bearing designs [
1], multifunctional integration [
2], and dynamic impact protection [
3,
4]. Experimental and theoretical research on key scientific issues such as dynamic crushing behavior [
5], static stiffness and strength characteristics [
6], explosive load responses [
7], local impact damage mechanisms [
8], and load-bearing bending mechanics [
9] is still being continuously advanced.
With the continuous improvement of technical requirements for lightweight equipment in terms of ride comfort, stealth performance, and service reliability, the research focus on honeycomb sandwich structures has gradually extended from single mechanical load-bearing performance to functional fields, such as structural vibration suppression, sound insulation, and noise reduction. Ruzzene et al. [
10] conducted research on the vibration characteristics and acoustic radiation laws of honeycomb truss core beams and confirmed that the topology configuration of the core can significantly change the natural modes and acoustic radiation efficiency of the structure. Griese et al. [
11] further elucidated the regulatory mechanisms of honeycomb core geometric parameters on sound insulation transmission performance. Arunkumar et al. [
12] and Meng et al. [
13] explored optimization and improvement strategies for low-frequency vibrations and acoustic performance from multiple dimensions.
However, the traditional conventional honeycomb structure has a relatively single and fixed-cell configuration, which presents a significant trade-off between low-frequency sound insulation, broadband noise reduction, and lightweight load-bearing requirements, making it difficult to achieve comprehensive performance synergy improvement. To overcome this performance bottleneck, researchers have introduced unconventional cell configurations, negative Poisson’s ratio superstructures, acoustic metamaterials, and topology optimization techniques into the innovative design of sandwich core layers. Existing studies on perforated lattice truss cores [
14], differentiated Poisson’s ratio cellular core layers [
15], gradient negative Poisson’s ratio annular structures [
16], and star-shaped negative Poisson’s ratio cells [
17] have shown that new cell configurations can effectively improve the sound insulation and noise reduction performance of sandwich structures in specific frequency bands by regulating the structural resonance characteristics, elastic wave propagation paths, and interface impedance mismatch mechanisms. Luo et al. [
18], Denli et al. [
19], and Oliazadeh et al. [
20] conducted structural acoustic collaborative optimization research on periodic sandwich structures and honeycomb sandwich panels, further improving the acoustic performance optimization design system. At the same time, studies confirmed that artificial microstructures can optimize the acoustic response characteristics of structures through equivalent medium-parameter designs and precise control of the wavefield [
21,
22,
23]. Ciaburro et al. [
24] conducted experiments integrating perforated panels with honeycomb structures, revealing notable improvements in sound absorption at specific frequencies. The above research provides a new technical approach for the vibration reduction and sound insulation design of honeycomb sandwich structures.
In order to further improve the mechanical performance of regular honeycomb designs, many researchers sought inspiration from nature and proposed hierarchical honeycomb structures. Ajdari et al. [
25], Haghpanah et al. [
26], and Oftadeh et al. [
27] pioneered fundamental research on hierarchical honeycombs. It has been clarified that hierarchical parameters can effectively regulate the equivalent stiffness, yield mode, and deformation mechanism of structures. Relevant studies further verify that hierarchical honeycombs possess outstanding application potential in Poisson’s ratio regulation, thermal resistance improvement, and collaborative optimization of mechanical properties [
28,
29,
30]. In the field of impact protection and energy absorption, Sun et al. [
31] and He et al. [
32] analyzed the explosion response and dynamic crushing law of hierarchical honeycomb sandwich panels and self-similar hierarchical honeycombs. Subsequent researchers extended the hierarchical design to a variety of novel porous configurations, such as re-entrant honeycombs [
33], embedded reinforced honeycombs [
34], Kresling origami honeycombs [
35,
36], hierarchical square honeycombs [
37], bidirectional hierarchical honeycombs [
38], and serial honeycombs [
39], and systematically investigated their mechanical and energy-absorbing properties.
Existing studies on hierarchical honeycombs mainly focus on their quasi-static bearing capacity, dynamic impact response, and compressive performance improvement. Numerous studies have verified that the introduction of hierarchical features can significantly enhance the mechanical properties of honeycomb structures, which provides theoretical references for the application of novel honeycomb structures in vibration reduction and noise insulation. Nevertheless, studies concerning the acoustic functional design of hierarchical honeycombs remain relatively scarce at present. Zhou et al. [
40] combined hierarchical honeycomb cores with micro-perforated sandwich panels and investigated the broadband sound absorption performance under high sound pressure levels. Wang et al. [
41] proposed an acoustic metamaterial with hierarchical honeycomb cores and verified that coupled hierarchical architecture can effectively strengthen broadband sound absorption capacity. Miao et al. [
42] established an equivalent single-layer model for sandwich panels with hierarchical diamond honeycomb cores, which offers an efficient modeling approach and parametric analysis strategy for complex hierarchical core structures. To expand the bandwidth, researchers have attempted to combine micro-perforated plates with periodic lattice structures, such as honeycombs [
43,
44,
45]. Lu et al. [
46] conducted research on the optimization of honeycomb-like acoustic metamaterials for railway noise control based on Kolmogorov–Arnold networks.
Replacing the vertices of the regular honeycomb with smaller hexagons, rectangles, or circles is one of the typical methods for introducing hierarchical characteristics. The mechanism of the influence of different vertex geometries (hexagonal, circular, or triangular) on sound insulation performance is still unclear. There is a lack of systematic parameterization research on how hierarchical parameters affect sound transmission loss (STL) and sound pressure distribution. In this paper, the acoustic transmission performance of hierarchical honeycombs is investigated.
The organization of the following sections in this paper is as follows:
Section 2 provides a comprehensive overview of the novel hierarchical structure proposed in this study. In
Section 3, we establish a structural acoustic finite element model and conduct validation of the model.
Section 4 provides an in-depth analysis of the physical mechanism of sound insulation and compares hierarchical honeycomb units with different vertex geometries. Furthermore, the influence of vertex size, cell size, and triangle vertex angle on the vibration and sound insulation performance of hierarchical honeycomb is further studied in order to clarify the regulatory mechanisms of local hierarchical geometry on sound transmission behavior.
2. Modeling
As shown in
Figure 1a, the sandwich panel consists of three layers, namely two panels and one honeycomb core. As a new type of honeycomb design, its feature is that the vertices of the regular hexagonal honeycomb structure are replaced with various shapes, resulting in a higher-order hierarchical honeycomb structure. The length of the panels is 2000 mm, with the core layer comprising 1 × 40 honeycomb units.
Figure 1b depicts a representative unit where the vertices are replaced by hexagons.
Figure 1a illustrates the geometric configuration of the honeycomb units, including the horizontal length
, the vertical dimension of the core layer
, the hexagon wall length
, the wall thickness
, and the panel thickness
. The following equations provide the relationships between the geometric parameters and unit dimensions.
The reference dimensions are determined based on the standard hexagon; thus, the angle is set at 30 degrees. Given that is specified as 50 mm, the corresponding values of and are calculated to be 28.87 mm and 86.6 mm, respectively. Consequently, the overall length of the sandwich panel aligns with the aforementioned measurement of 2000 mm.
As depicted in
Figure 2, the vertices of the regular hexagonal honeycomb structure are replaced with hexagons, circles, and equilateral triangles, thus yielding three distinct hierarchical configurations. The edges of the hexagon, circle, and equilateral triangle are designated as
,
and
, respectively, while the hierarchical parameter
is explained as the ratio of the vertex edge length to
. In order to prevent overlap of the vertex units, the condition
must be satisfied. As for the manufacturing of honeycomb structures, conventional production technology only produces some regular honeycomb structures. With the development of 3D printing, or additive manufacturing, the manufacturing of the aluminum samples with the novel cell configurations can be realized. The apparent density serves as a crucial parameter of the structure, which is calculated using the area proportion approach [
47]. Through this approach, the mass located in the unit area is equivalent to that of the matrix material, allowing the apparent mass density of the regular honeycomb to be expressed as:
where
refers to the density of the matrix material, and the relative density
of the regular honeycomb is expressed as:
The apparent density
and the relative density
of the hexagonal hierarchical structure are outlined below:
Therefore, while maintaining the same relative density, it can be simplified to:
Similarly, the formulas for calculating the wall thickness of the circular and triangular configurations are obtained as follows:
The baseline model M1 uses
t = 2.5 mm consistently across all simulations. Consequently, for hierarchical structures with vertices shaped as regular hexagons, circles, and equilateral triangles, and with a hierarchical parameter set at 0.2, the wall thickness of the honeycomb units is determined to be 1.78 mm, 1.74 mm, and 2.09 mm, respectively. Detailed parameters of the honeycomb units are comprehensively presented in
Table 1. Changing the size of hierarchical cells will alter the overall thickness of the cells. However, for these four structures,
is 2.5 mm,
is 50 mm, and the corresponding values of
and
are calculated to be 28.87 mm and 86.6 mm, respectively. It can be confirmed clearly that all compared configurations have an equivalent mass, relative density, and overall dimensions.