Effect of Curing Temperature on Crack Resistance of Low-Heat Portland Cement Hydraulic Lining Concrete
Abstract
:1. Introduction
2. Experiment
2.1. Raw Materials and Mix Proportion
2.1.1. Raw Material
2.1.2. Mix Proportion
2.2. Test Scheme
2.2.1. Variable Temperature Curing Test
2.2.2. Mechanical Performance Test
2.2.3. Maturity Calculation
2.2.4. Microscopic Tests
3. Experiment Results and Analysis
3.1. Mechanical Properties Analysis
3.1.1. Compressive Strength
3.1.2. Elastic Modulus
3.1.3. Splitting Tension
3.1.4. Axial Tensile Strength
3.2. Maturity Theoretical Analysis
3.2.1. Maturity Indicator
3.2.2. The Relationship Between Maturity and Strength
3.2.3. The Establishment and Analysis of Function Model
3.3. Microscopic Analysis
3.3.1. X-Ray Diffraction Analysis
3.3.2. Simultaneous Thermal Analysis
3.3.3. Pore Structure Analysis
3.3.4. Scanning Electron Microscope
3.3.5. Energy Spectrum Analysis
4. Conclusions
- In this experiment, it was found that temperature has a significant effect on the early mechanical properties of concrete, more specifically, mechanical properties and their growth rates in terms of standard and proposed environmental curing. Mechanical properties increase with increasing temperature and decrease with decreasing temperature. Temperature changes have the greatest effect on the tensile aspect of concrete in terms of splitting resistance.
- In this experiment, it was found that the late mechanical properties of low-heat silicate hydraulic lining concrete under the two curing methods are considerable and can be applied to hydraulic tunnels.
- Based on the highest correlation coefficient of the double curve fitting function in the F-P equivalent age and D-L equivalent age, the maturity can be applied to the early-age-strength prediction of hydraulic lining concrete with low-heat silicate cement, which provides a reference scheme for the demolding of hydraulic tunnels.
- Microscopic tests show that low-heat cement generates a large number of C-S-H gels at a later stage, which makes the concrete structure dense and has a micro-expansive effect. Thus, an improvement in strength and crack resistance is imparted over time.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Specimen | CaO | SiO2 | Al2O3 | MgO | Fe2O3 | SO3 | F-CaO | Loss | K2O | Na2O | R2O |
---|---|---|---|---|---|---|---|---|---|---|---|
LHC | 59.8 | 23.04 | 4.42 | 3.2 | 4.30 | 2.52 | 0.84 | 1.09 | 0.56 | 0.26 | 0.63 |
Fly ash | 13.18 | 50.05 | 16.1 | 4.5 | 5.5 | 1.11 | 0.71 | 2.16 | 3.64 | 1.4 | 4.56 |
Cement | Specific Surface Area/m2·kg−1 | Density/g·cm−3 | Normal Consistency/% | Setting Time/min | Hydration Heat/KJ·kg−1 | Compressive Strength/MPa | Break off Strength/MPa | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Initial Set | Final Set | 3 d | 7 d | 3 d | 7 d | 28 d | 90 d | 3 d | 7 d | 28 d | 90 d | ||||
LHC | 317.6 | 3.23 | 27.7 | 216 | 291 | 188 | 220 | 17.4 | 30.3 | 51.3 | 67.4 | 3.9 | 5.0 | 7.0 | 8.2 |
Aggregate | Coarse Aggregate | Fine Aggregate | |
---|---|---|---|
Grain Size/mm | 20–40 | 5–20 | ≤5 |
Dry apparent density of saturated surface/kg/m3 | 2680 | 2650 | 2630 |
Water absorption at saturated surface–dry basis/kg/m3 | 0.42 | 0.63 | 0.80 |
Soil content/% | 0.5 | 0.2 | 1.4 |
Fineness modulus | - | - | 2.8 |
Numbering | Water-Binder Ratio | Fly Ash/% | Admixture/% | Amount/kg·m−3 | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Water Reducing Admixture | Air Entraining Agent | Water | Cement | Fly Ash | Sand | Pebble | Nakaishi | |||
DRH | 0.36 | 25 | 1 | 0.006 | 140 | 291.7 | 97.2 | 771.6 | 566.8 | 469 |
DRH-I | DRH-II | |||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Time/d | 1 | 3 | 7 | 14 | 28 | 56 | 90 | 1 | 3 | 7 | 14 | 28 | 56 | 90 |
Temperature/°C | 20 | 26.8 | 25.7 | 19.5 | 16.6 | 14.2 | 20 | 20 | ||||||
N-S/(°C·d) | 30 | 90 | 210 | 420 | 840 | 1680 | 2700 | 31.3 | 108.9 | 233.7 | 428 | 780.4 | 1608 | 2628 |
F-P/d | 1 | 3 | 7 | 14 | 28 | 56 | 90 | 1.078 | 4.074 | 8.314 | 14.54 | 25.134 | 52.5 | 86.5 |
D-L/d | 1 | 3 | 7 | 14 | 28 | 56 | 90 | 1.089 | 4.097 | 8.356 | 14.62 | 25.5 | 53 | 87 |
Mechanical Property | Compressive Strength | Split Tensile Strength | Axial Tensile Strength | Elastic Modulus | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Maturity Method | N-S | F-P | D-L | N-S | F-P | D-L | N-S | F-P | D-L | N-S | F-P | D-L |
logarithmic function | 0.9 | 0.92 | 0.91 | 0.93 | 0.98 | 0.97 | 0.92 | 0.95 | 0.95 | 0.90 | 0.92 | 0.91 |
exponential function | 0.82 | 0.85 | 0.84 | 0.85 | 0.90 | 0.88 | 0.71 | 0.77 | 0.73 | 0.80 | 0.85 | 0.82 |
hyperbolic function | 0.93 | 0.95 | 0.94 | 0.96 | 0.99 | 0.98 | 0.92 | 0.97 | 0.95 | 0.92 | 0.95 | 0.94 |
Number | Water-to-Cement Ratio | Fly Ash/% | Amount of Adhesive Material/g | ||
---|---|---|---|---|---|
Water | Cement | Fly Ash | |||
2D | 0.36 | 25 | 180 | 375 | 125 |
Measurement Point | Time/d | Elemental Mass Percentage/% | Ca/Si | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
C | O | Mg | Al | Si | S | Ca | Fe | other | |||
D1 | 7 | 9.45 | 37.35 | 0.36 | 1.07 | 11.34 | 0.83 | 37.95 | 1.42 | 0.23 | 2.35 |
D2 | 28 | 12.35 | 41.07 | 0.85 | 1.4 | 11.3 | 1.05 | 29.45 | 2.02 | 0.51 | 1.83 |
D3 | 90 | 11.23 | 41.3 | 0.52 | 2.73 | 12.19 | 1.12 | 29.14 | 1.77 | - | 1.67 |
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Chen, S.; Kong, X.; Li, S.; Wei, B. Effect of Curing Temperature on Crack Resistance of Low-Heat Portland Cement Hydraulic Lining Concrete. Materials 2025, 18, 1618. https://doi.org/10.3390/ma18071618
Chen S, Kong X, Li S, Wei B. Effect of Curing Temperature on Crack Resistance of Low-Heat Portland Cement Hydraulic Lining Concrete. Materials. 2025; 18(7):1618. https://doi.org/10.3390/ma18071618
Chicago/Turabian StyleChen, Shujun, Xiangzhi Kong, Shuangxi Li, and Bo Wei. 2025. "Effect of Curing Temperature on Crack Resistance of Low-Heat Portland Cement Hydraulic Lining Concrete" Materials 18, no. 7: 1618. https://doi.org/10.3390/ma18071618
APA StyleChen, S., Kong, X., Li, S., & Wei, B. (2025). Effect of Curing Temperature on Crack Resistance of Low-Heat Portland Cement Hydraulic Lining Concrete. Materials, 18(7), 1618. https://doi.org/10.3390/ma18071618