4.1. Dynamic Impact Response of Sandwich Structures
Due to test condition limitations, observing the dynamic panel and core layer response was difficult. Therefore, the experimental results were compared to those of the flying lattice at 41.5 m/s and a relative density of 0.1. The classical Taylor analytical equation described the excitation wave attenuation in the fluid at a fixed position [
23]:
where
denotes the peak pressure and
denotes the decay time; the pressure profile at the shock tube’s tail end was obtained using this equation. A mesh convergence study using 1 mm, 2 mm, and 3 mm fluid domain mesh sizes produced the shock wave pressure curves in
Figure 6a. Comparing these with experimental data yielded peak pressure errors of 7.71%, 1.55%, and 2.28%, and pulse width errors of 13.42%, 5.48%, and 14.75%, respectively. The computation times were 4.8 h, 2.9 h, and 2.5 h. A 2 mm mesh size was chosen for the subsequent Eulerian domain, balancing accuracy and computational cost.
Figure 6c depicts underwater shock wave transmission and initial reflection in the shock tube. The pressure measurement time is defined as the initial moment. The shock wave maintains a planar shape before impacting the target plate. The tapered shock tube design mitigates reflected wave interference, preserving a regular shock wave shape during reverse propagation.
Figure 6b compares numerical and experimental back plate deformation results, showing center point displacement errors of 1.23%, 1.31%, and 1.43% (all below 5%). This validates the underwater shock tube numerical model’s efficacy in replicating the experimental setup.
Figure 7 illustrates the midpoint displacement curve and dynamic response under an underwater shock wave. The sandwich plate’s face plate deforms initially, followed by lattice structure deformation influenced by the face plate, which in turn drives back plate deformation. The lattice’s presence significantly reduces the face plate deformation rate compared to the back plate. Over time, increasing target plate deformation energy requirements coupled with diminishing shock wave energy cause deformation rates to decrease. The reflected shock wave propagates in the opposite direction. At this point, the sandwich plate’s stored mechanical energy exceeds the deformation energy requirement, leading to rebound and, ultimately, complete plastic deformation after the interaction between the face plate, lattice structure, and back plate.
Figure 7a shows the dynamic response of both face and back plates, revealing distinct deformation modes due to the lattice. Initially, the face plate deforms around the loading area post-impact, gradually shrinking towards the center over time. The face plate’s deformation rate increases significantly upon reaching the center. The back plate, influenced by the lattice, deforms initially at the corners, progressively shrinking towards the center, forming an “X” shape before finally converging to the center. The back plate’s maximum central displacement is 4.16 mm, with a final deformation displacement of 3.8 mm. The face plate’s maximum central displacement reaches 4.51 mm, settling at a final deformation displacement of 4.25 mm.
Figure 7b illustrates the interaction between the lattice and target plate, offering insights into the face and back plate fluctuations during rebound. As the face plate deformation progresses from the periphery to the center, a brief separation occurs between the face plate and lattice at the center. The lattice and back plate continue moving in the positive
Z-axis direction. Due to the lattice’s higher stiffness compared to the target plate, the back plate separates from the lattice, reaching maximum displacement first. It then rebounds due to stored mechanical energy. After a period, it re-establishes contact with the lattice. Since the lattice is still deforming at this point, the back plate’s displacement increases again before rebounding once more upon reaching maximum displacement, finally settling into plastic deformation.
Figure 7c shows the lattice’s deformation process in three directions. At 0.34 ms, the shock wave directly impacts the face plate, compressing and deforming the lattice structure. Deformation on the lattice’s front side concentrates primarily at the corners, while the back side remains nearly intact, indicating that the shock wave energy failed in fully transferring to the back plate. Maximum lattice deformation occurs at 0.85 ms, with the largest displacement at the center of the lattice’s front side. The back side also shows significant displacement, especially in the area opposite the front side. By 1.5 ms, the structure’s deformation stabilizes, and the lattice rebounds due to its stored mechanical energy. The lattice’s side view reveals significant plastic deformation after loading, demonstrating its good energy absorption capacity.
4.2. Effect of Relative Density on Deformation and Energy Absorption Properties
The rod lattice’s relative density significantly influences the structure’s stiffness and strength. Increased relative density, achieved through larger rod diameters, enhances compressive capacity. However, this increased stiffness reduces the lattice’s ability to absorb energy through plastic strain, making it more prone to localized fracture [
24]. Therefore, it is crucial to investigate the effects of both relative density and projectile velocity on the protective structure’s performance.
Figure 8a and
Figure 8b illustrate the displacement variations at the center of the face and back plates as a function of relative density and projectile velocity, respectively. A notable displacement change correlated with relative density is observed at 80.5 m/s. With relative densities of 0.1 and 0.3, the maximum back plate displacements are 7.11 mm and 5.53 mm, respectively, representing a 22.22% decrease. At lower projectile velocities, the figures suggest that the influence of lattice relative density is less pronounced on the back plate’s peak displacement but more significant on the face plate. This is attributed to the lower impact load of the shock wave at lower velocities. Consequently, the face plate and lattice structure absorb a greater proportion of the energy through plastic deformation, transmitting a smaller load fraction to the back plate. As projectile velocity increases, the face plate displacement in lower-density lattices exhibits a marked upward trend. At a projectile velocity of 180 m/s, face plate damage occurs. This is likely due to the reduced overall stiffness of the lattice at this velocity, resulting in greater deformation and an inability to adequately support the face plate against the impact load. Thus, the lattice structure functions primarily as a protective layer for the face plate. At a constant velocity, a higher lattice relative density correlates with reduced face plate deformation. Back plate deformation, however, is influenced synergistically by the deformation of both the face plate and the lattice structure.
Figure 8c illustrates the influence of relative density on energy absorption by each component of the sandwich panel at various projectile velocities. At lower projectile velocities, the shock wave impact load is minimal, and the protective structure’s energy absorption increases with relative density. As lattice relative density increases, the lattice provides greater support to the face plate, consequently reducing the deformation of both the face and back plates, and thus decreasing the proportion of energy absorbed through plastic deformation. Concurrently, the proportion of energy absorbed by the lattice increases with increasing projectile velocity. This is attributed to the higher overall stiffness of the lattice compared to the face and back plates, resulting in greater energy absorption through plastic deformation. Furthermore, as projectile velocity increases, the energy absorbed by both the entire structure and the lattice increases. At lower loads, a lattice with a relative density of 0.2 sufficiently supports the face plate to withstand the impact. Further increases in relative density, under these conditions, limit further lattice deformation, causing the lattice to transition from an energy-absorbing component to a load-transferring component. Therefore, a higher lattice relative density does not necessarily equate to improved energy absorption; the optimal relative density is dependent on the magnitude of the shock wave load. Under low-load conditions with excessively high lattice relative density, a significant portion of the energy is transmitted through the lattice and target plate to subsequent structural elements.
4.3. Effect of Plate Thickness on Deformation and Energy Absorption Properties
As discussed previously, the relative density significantly influences the protective performance of the structure, with contributions from both the target plate and the lattice. Therefore, with the lattice relative density held constant at 0.1, target plate thickness is now considered as a variable to analyze the deformation behavior of the face and back plates under various projectile velocities.
Figure 9a,b present the face and back plate deformation at various projectile velocities with varying target plate thicknesses. At a projectile velocity of 180 m/s, the center point displacement of the back plate is 16.62 mm with a 0.5 mm thick target plate and 9.85 mm with a 1.5 mm thick target plate, representing a 40.7% reduction in maximum displacement. The results also indicate a significant influence of target plate thickness on the peak displacement of the face plate.
At higher projectile velocities, a substantial decrease in peak face plate displacement is observed when the target plate thickness increases from 1.25 mm to 1.5 mm. Conversely, the peak back plate displacement exhibits a less pronounced, more linear response to changes in target plate thickness. This is primarily because the shock wave load acts directly on the face plate. Increased face plate thickness corresponds to increased strength, resulting in reduced peak displacement under the same shock wave load.
The back plate, however, is primarily influenced by the load transferred through the deformation of the face plate and lattice structure, and thus exhibits a less sensitive response to target plate thickness variations.
Figure 9c presents the influence of target plate thickness variation on the energy absorption of each structural component at different projectile velocities. At lower projectile velocities, the overall energy absorption of the structure decreases with increasing target plate thickness. Concurrently, the energy absorption ratios of the lattice and face plate decrease, while the back plate’s energy absorption ratio increases.
As projectile velocity increases, the energy absorption initially increases and then decreases. At a projectile velocity of 180 m/s, the total energy absorption of the structure with a 1.5 mm thick target plate is 20% lower than that with a 0.5 mm thick target plate. Simultaneously, the proportion of energy absorbed by the lattice decreases. The energy absorption ratio of the face plate mirrors the trend of overall energy absorption, increasing initially and subsequently decreasing. This behavior is primarily attributed to the increased stiffness of the face plate with increasing thickness.
Lower pressure load is insufficient to induce significant deformation, resulting in most of the energy being transferred through the face plate and lattice to the back plate. As the load increases, it becomes sufficient to cause plastic deformation in the thinner target plates, leading to an increased energy absorption ratio. These observations suggest an interdependent relationship between target plate thickness and lattice relative density.
The component with higher stiffness (either the face plate or the lattice) plays a dominant role in supporting the structure. However, excessive stiffness hinders plastic deformation, impacting energy absorption. Therefore, the optimal target plate thickness and lattice relative density should be determined based on the specific load magnitude to achieve a balance between structural integrity and efficient energy absorption. Further investigation is required to optimize the design for minimal deformation and maximal energy absorption efficiency.