Stability Analysis of Free Vibration of Gun Drill Rod
Highlights
- In this study, we present a Rayleigh rotor model for gun drill rods with asymmetric cross-sections.
- We identify distinct unstable speed ranges.
- Stability is considered based on the effects of aspect ratio, cutting fluid inlet, and chip groove dimensions.
- Our results confirm the reliability of using ANSYS simulation.
- The study provides engineering insights for gun drill rod design optimization.
Abstract
:1. Introduction
2. Materials and Methods
2.1. Mechanical Model
2.2. Assumptions of the Rayleigh Rotor Model
- Small Displacements: The model assumes that the displacements of the rotor are small relative to its dimensions, allowing for linearization of the governing equations.
- Isotropic Material: The drill pipe is assumed to be made of an isotropic material, meaning its mechanical properties are uniform in all directions.
- Negligible Shear Deformation: The model neglects shear deformation, focusing primarily on bending vibrations.
- No Damping: The initial analysis assumes no external damping; however, damping effects can be incorporated in subsequent studies.
- Constant Rotational Speed: The rotor is assumed to rotate at a constant angular velocity, neglecting transient effects.
- These assumptions simplify the analysis while still providing accurate insights into the dynamic behavior of the gun drill rod.
2.3. Vibration Equation of the Rayleigh Rotor for Gun Drill Rod
2.4. Justification of Galerkin Method
- Accuracy: The Galerkin method provides high accuracy in approximating the solutions of PDEs by projecting the problem onto a finite-dimensional subspace spanned by a set of basis functions.
- Flexibility: The method allows for the use of various basis functions, enabling the capture of complex vibration modes in asymmetric rotors.
- Efficiency: By transforming the PDEs into a system of ordinary differential equations (ODEs), the Galerkin method significantly reduces computational complexity while maintaining the essential dynamics of the system.
- Validation: The method has been widely validated in rotor dynamics and structural vibration analysis, making it a reliable choice for this study.
3. Results
3.1. Reliability Analysis
3.2. Influence of Dimensional Factors on Vibration Stability
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Appendix A
Appendix B
Appendix B.1
Appendix B.2
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Dimensional Parameters | ω1 (Hz, Ω = 0) | ω2 (Hz, Ω = 0) | ∆Ω (rad/s) |
---|---|---|---|
d = 0.01 m a = 0.01 m θ = 45° L = 0.4 m | 137.9 | 208.3 | 441 |
d = 0.005 m a = 0.01 m θ = 45° L = 0.4 m | 142.7 | 202 | 371 |
d = 0.01 m a = 0.005 m θ = 45° L = 0.4 m | 148.53 | 208.3 | 374 |
d = 0.01 m a = 0.01 m θ = 30° L = 0.4 m | 152.85 | 203.35 | 316 |
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Ma, J.; Yao, W. Stability Analysis of Free Vibration of Gun Drill Rod. Materials 2025, 18, 1241. https://doi.org/10.3390/ma18061241
Ma J, Yao W. Stability Analysis of Free Vibration of Gun Drill Rod. Materials. 2025; 18(6):1241. https://doi.org/10.3390/ma18061241
Chicago/Turabian StyleMa, Jingmin, and Wenli Yao. 2025. "Stability Analysis of Free Vibration of Gun Drill Rod" Materials 18, no. 6: 1241. https://doi.org/10.3390/ma18061241
APA StyleMa, J., & Yao, W. (2025). Stability Analysis of Free Vibration of Gun Drill Rod. Materials, 18(6), 1241. https://doi.org/10.3390/ma18061241