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Background:
Systematic Review

Flexural Strength, Fatigue Behavior, and Microhardness of Three-Dimensional (3D)-Printed Resin Material for Indirect Restorations: A Systematic Review

by
Cristian Abad-Coronel
*,
Daniela Durán Urdiales
,
María Verónica Benalcázar Arias
,
Andrea Karina Córdova
,
María Sol Medina
and
Wilson Bravo Torres
Faculty of Dentistry, Universidad de Cuenca, Cuenca 010107, Ecuador
*
Author to whom correspondence should be addressed.
Materials 2025, 18(3), 556; https://doi.org/10.3390/ma18030556
Submission received: 6 January 2025 / Revised: 20 January 2025 / Accepted: 21 January 2025 / Published: 26 January 2025
(This article belongs to the Special Issue Current and Future Trends in Additive Manufacturing)

Abstract

:
The purpose of this systematic review was to evaluate three mechanical properties of 3D-printed resins for indirect restorations according to published scientific evidence. This systematic review was conducted according to the PRISMA statement (preferred reporting elements for systematic reviews and meta-analyses). The search was performed by two investigators, (DD) and (VB), and a third (AC) resolved disagreements. Articles were searched in four digital databases: PubMed, EBSCO, Lilacs, and Science Direct, starting on 18 February 2024. As 3D-printing technology has shown significant advances in the last 5 years, the review was conducted with a publication year range between 2019 and 2024, in English language and included in vitro articles on the mechanical properties of flexural strength, fatigue behavior, and microhardness of 3D-printed materials for temporary or definitive restorations. MeSH terms and free terms were used for the titles and abstracts of each article. Finally, the QUIN tool was used to assess the risk of bias. In the main search, 227 articles were found, of which 20 duplicates were excluded, leaving 207 articles; of these, titles and abstracts were read, and 181 that did not meet the eligibility criteria were eliminated; of the remaining 26 articles, 1 article was eliminated for not presenting quantitative results. Regarding publication bias, 6 of the 25 articles had a low risk of bias, 18 had a medium risk of bias, and 1 had a high risk of bias. It may be concluded that 3D-printed resins have lower flexural strength, fatigue behavior, and microhardness than other resin types used for the fabrication of temporary and permanent restorations. The type of 3D printer and polymerization time could be factors that significantly affect the flexural strength, fatigue behavior and microhardness of 3D-printed resins. Based on existing evidence, it should be considered that additive technology has promising future prospects for temporary and permanent dental restorations.

1. Introduction

The development of computer-aided design and manufacturing (CAD/CAM) systems has facilitated the fabrication of indirect restorations in a variety of materials, such as composite resin, which is used as an alternative in contemporary prosthetics [1,2,3]. In the last decade, dental restorations have mainly been fabricated using subtractive methods such as milling and grinding; however, these procedures have some disadvantages, such as material waste, dependence on the geometry of the milling instrument, and long processing time [1]. On the other hand, an additive manufacturing system has been developed using three-dimensional (3D) printing [2], which offers advantages such as reduced material consumption, lower heat and noise emissions, and the ability to manufacture elements with multiple, complex geometries simultaneously, reducing both manufacturing time and cost [3,4,5]. Despite the advantages of 3D printing in dentistry, there are some limitations to consider, such as polymerization shrinkage, the post-processing procedure, the calibration of the printer and the materials used, and the learning curve for professionals to use this technology [6].
Recently, new materials have been developed for the fabrication of indirect restorations by subtractive and additive methods, containing varying amounts of composite resin and some ceramic components in the same material, thereby integrating the beneficial characteristics of both composites [7]. In 2020, the first material for the fabrication of definitive tooth-colored indirect dental restorations (VarseoSmile Crown plus; BEGO, Bremen, Germany) was launched on the market. According to the manufacturer, it is suitable for the fabrication of crowns, inlays, onlays, and veneers. This material is a composite with ceramic particles consisting of a methacrylate matrix with ceramic filler (RMCs) [8]. Based on this material, other brands of printed resins with similar compositional characteristics have been marketed for definitive and temporary restorations. However, before these materials are recommended for routine clinical use, preclinical and clinical studies are needed to understand their long-term mechanical behavior [9].
For adequate clinical results, indirect restorations should follow biological, biomechanical, and esthetic principles. Mechanical properties for medium to long-term clinical success of the materials include flexural strength, microhardness, and fatigue resistance with the ability to withstand functional chewing forces without fracture or displacement [10]. It has to be considered that the mechanical properties of the material may deteriorate due to chewing processes and absorption of aqueous elements in the oral cavity after a long period of time. In addition, physical forces such as brushing may increase the surface roughness (Ra) with consequent discoloration of the restoration, wear of antagonist teeth, and retention of biofilm, which would increase the risk of gingivitis or secondary caries [11].
Currently, there are some in vitro studies in the literature on 3D-printed resins for definitive and temporary restorations that evaluate properties such as material strength, resilience, fracture toughness, microhardness, wear, surface roughness, among others, but there are just a few studies that evaluate these properties in the new resins [12,13,14]. Therefore, a systematic review of the current state of knowledge on the mechanical properties of 3D-printed resins for definitive and provisional dental restorations has been conducted. Therefore, the aim of this systematic review was to evaluate the mechanical properties of 3D-printed resins for indirect restorations according to published scientific evidence.

2. Methods

2.1. Protocol

This systematic review was conducted in accordance with the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines [15]. It was registered in the OSF database (DOI: 10.17605/OSF.IO/NMH94) and can be found at https://doi.org/10.17605/OSF.IO/NMH94, accessed on 13 January 2025.

2.2. Literature Search

The search was conducted by two researchers, (DD) and (VB), in four digital databases: PubMed, EBSCO, Lilacs, and Science Direct. We searched for full-text articles with titles compatible with the research objectives, with a publication year limitation from 2019 to 2024 in the English language. The search strategy used MeSH terms in PubMed and free terms for the titles and abstracts of each article in the other digital databases, as well as a manual search of articles. Boolean operators, such as AND, OR, and NOT, were used. The researchers (DD and VB) conducted the search separately and, in case of disagreement on an article, the intervention of a third researcher (AC) and even a fourth (CAC) was requested until a consensus was reached. For the assessment of the risk of bias in in vitro studies, the QUIN tool was used, which consists of a questionnaire of 12 criteria specified below.
The keywords used to answer the PICO question are listed in Table 1.

2.3. Eligibility Criteria

In vitro articles that investigated the mechanical properties of flexural strength, fatigue behavior and microhardness of 3D-printed materials for temporary or final restorations were included. Review articles, case reports/series, those analyzing properties other than those mentioned in the aim of the present systematic review, and those not expressing the results numerically were excluded.

2.4. Criteria for Article Selection

For the selection of the studies, two researchers (DD and VB) independently reviewed the studies found in the search of the digital databases, then proceeded to read the titles, excluding those that were not related to the topic of study, and then to read the abstracts to establish whether the studies met the inclusion criteria. Finally, each article selected by title and abstract was read in full text and the QUIN criteria (Figure 1) were applied to determine the risk of bias in order to assess the methodological quality of the articles with respect to their structure and execution. In the article selection process, any disagreement about the inclusion of any article was resolved by a third (AC) and even a fourth (CAC) researcher.

2.5. Selection, Management and Data Collection

Two reviewers (DD and VB) independently extracted data. Full-text articles selected for inclusion were managed using a standardized form in digital format (Office Excel 2016 software, Microsoft Corporation, Redmond, WA, USA). Information was collected on authors, year of publication, study design, sample size, materials evaluated, printer type, flexural strength methodology, microhardness, cyclic fatigue, results, conclusions, and risk of bias. A third and fourth reviewer (AC and CAC) were able to discern discrepancies when there was no agreement.

2.6. Assessment of Risk of Bias and Methodological Quality

For the assessment of the risk of bias in in vitro studies, the QUIN tool was used, which consists of a questionnaire with a list of 12 criteria: a. clearly stated objectives; b. sample size calculation; c. explanation of sampling technique; d. details of group comparison; e. explanation of methodology; f. operator details; g. randomization; h. method of outcome measurement; i. details of outcome assessment; j. blinding; k. statistical analysis; l. presentation of results. Each of these criteria was assigned a score of 2 if adequately specified, a score of 1 when insufficiently specified, and a score of 0 when not specified, and when those criteria were not applicable, they were excluded from the final calculation. Finally, the scores were summed to obtain a total score for each study assessed and assigned to high risk (<50%), medium risk (50% to 70%), and low risk (>70%) categories using the following formula:
Final score = (total score × 100)/(2 × number of applicable criteria)
The risk of bias of the studies included in the review was assessed independently, in duplicate, by two authors (DD and VB), and any disagreement in the assessment was resolved by consensus after the opinion of the third and fourth reviewers (AC and CAC).

2.7. Analysis and Synthesis of Data

There was a significant heterogeneity in the experimental design of the included articles, considering several factors, such as materials used, type of printer, layer thickness, orientation for printing, curing time, different statistical analyses, and other independent variables incorporated in the studies; so, it was not feasible to perform a meta-analysis of the quantitative data obtained in this review.

3. Results

3.1. Search and Selection

The selection process using the PRISMA flowchart is shown in Figure 1. The initial search yielded 227 articles, of which 20 studies were duplicated. Subsequently, 181 studies were excluded because their titles and abstracts did not meet the eligibility criteria. The full texts of the other 26 studies were reviewed, 1 of which did not mention specific numerical results for a proper comparative analysis and was therefore excluded from this study. All were in vitro studies (Table 2). Table 3, Table 4 and Table 5 show the flexural strength, fatigue behavior, and microhardness data classified according to the method used in each study: conventional, milled, and printed.

3.2. Assessment of Risk of Bias and Methodological Quality

Of the 25 in vitro studies included in this systematic review, 6 had a low risk of bias, 18 had a medium risk of bias, and 1 article had a high risk of bias (Table 6). The risks of bias found most frequently in the studies originated from the sample size calculation and the fact that the studies did not mention the number of operators who applied the different trials and whether they were blinded or not.

4. Discussion

The use of both temporary and permanent 3D-printed indirect dental restorations is increasing in the clinic due to the advantages of additive manufacturing [16]. However, the materials used for their manufacture must meet certain requirements, e.g., they must be biotolerable, biocompatible, and have suitable mechanical properties, such as high flexural strength, high microhardness, and good cyclic fatigue behavior [43]. Evaluation of these mechanical properties of 3D-printed restorations is essential to assess their structural integrity and suitability for clinical use [44]. Therefore, this systematic review aimed to evaluate the properties of restorations made with these technologies and materials based on additive systems.
Regarding the 3D-printing systems used to fabricate the restorations, of the studies evaluated in this systematic review, 15 of them used DLP printers, and 5 studies used stereolithography (SLA) technology printers [45]. On the one hand, DLP printers used high-power LED light to project in two dimensions (x/y axes), polymerizing the entire flat area of the construction at the same time and reducing working times [16]. In addition, the DLP printers achieved a high resolution, allowing for the production of dental restorations with high precision [44].
Another additive manufacturing method used FDM, where a liquefied filament is extruded from a nozzle, and the material is fused onto a scaffold. However, the resolution of DLP and SLA products has been found to be higher than that of FDM [46]. In one study, the flexural strength of 3D-printed resins manufactured from DLP, SLA, and FDM printers was compared using self-cure resin (CV) as a negative control group and milled resin (SM) as a positive control. The CV group had the lowest flexural strength (543 N), while the SLA group had the highest value (1323 N). No statistically significant difference was found in the flexural strength values between the DLP and SM groups (p = 0.481) and between the DLP and SM groups (p > 0.05), while the flexural strength of the SLA group showed statistically significant difference with the other groups (p < 0.001). The samples of the FDM group did not fracture, so it was impossible to determine the flexural strength value; however, it can be said that the material used for the samples of the FDM group had a higher elasticity [18].
An additional method of additive manufacturing found in this review was the selective laser sintering (SLS) of a selectively fused powder resin [47,48]. Meincke, D. et al. [23], in their study, compared the flexural strength, microhardness, and cyclic fatigue of 3D-printed provisional restorations fabricated using SLA and SLS techniques and compared them with conventional techniques (acrylic and bisacrylic resin). Regarding microhardness, a statistically significant difference was found in the evaluated groups, p < 0.001, where the acrylic resin presented the highest microhardness values (14.2 ± 2.6 Kgf/mm2), followed by bisacryl and SLS resin (10.7 ± 2.2; 10.3 ± 1.0, respectively) while the SLA-printed resin presented the lowest values (8.4 ± 0.2 Kgf/mm2). The flexural strength of the SLS resin (77.3 ± 3.1 MPa) was higher (p < 0.05), followed by bisacryl, acrylic, and finally SLA resin (75.0 ± 8.2, 69.2 ± 8.8, and 48.9 ± 1.2, respectively). Finally, SLA resin was the only material that fractured in the cyclic fatigue test.
There are several materials that can be used with 3D-printing technology, such as dental ceramics, composites, polymer resins like polyetheretherketone (PEEK) and PMMA, and metals like titanium, stainless steel, and Cr-Co alloys [44]. Currently, the vast majority of materials used in additive manufacturing are polymer-based materials, commonly known as 3DP, because of the method of manufacture [16,24]. Recently, 3D-printed composite resins have been launched on the market for the fabrication of individual definitive dental restorations marketed as resin-based hybrid composites (RBCs) [4,49].
In this systematic review, 18 studies compared the mechanical properties of 3D-printed resins with other types of materials. Atria, PJ. et al. [16] evaluated the biaxial flexural strength of four brands of 3D-printed resins (FL, CT, PB, and ND), where the PB resin showed the highest mechanical performance with statistically significant higher values (249.09 MPa) than the other resins tested. Aati, S. et al. [19] analyzed the flexural strength and microhardness of a 3D resin (C&B NextDent) reinforced with 1, 2, 3, 4, and 5% ZrO2 nanoparticles, where it was determined that the amount of nanoparticles concentration significantly affected the flexural strength (p < 0.01), improving the modified printed resin compared to the unmodified one. The maximum average flexural strength was around 111.59 MPa with 5% ZrO2, then decreased to a minimum value with unmodified resin of 98.32 MPa. Therefore, it can be determined that printed restorations still do not reach the values achieved in traditional materials, coinciding with a study carried out comparing the compressive strength of temporary restorations made in printed vs. milled resins [50]. In terms of microhardness, significant differences were observed between the unmodified resins and those reinforced with ZrO2 nanoparticles (p < 0.0001). No significant differences in microhardness were detected between the unmodified resin and the addition of 1%, 2%, and 3% or 3% and 4% ZrO2; the highest hardness was recorded for 5%. On the other hand, Karaoğlanoğlu, S. et al. [22] compared the microhardness of two 3D-printed resins (CT and PC) with two brands of milled resins (CS and GB), where the two brands of 3D-printed resins showed lower microhardness values (CT = 30.0 ± 1.3 MPa, PC = 37.4 ± 1.3 MPa) than the milled resins, and this result was statistically significant (p < 0.05). Similar results were found in other studies where the flexural strength of printed resins was lower than milled resins [31,33] but higher than conventional acrylic and bisacryl [18,23,35,41]. Regarding microhardness, in one study, printed resins had the lowest values [23], and conversely, in another study, microhardness values were higher than conventional methods [38]. However, the methodology used was diverse with Knoop and Vickers tests, so no absolute conclusions can be drawn.
Bora, P. et al. [24] evaluated the flexural strength and microhardness of four brands of 3D-printed resins (C&B, CC, OnX, and OnXT) with a light-curing composite resin, milled resin, and ceramic. For both properties, the printed resins obtained lower values than the rest of the materials. The highest value for flexural strength among the 3D-printed resins was obtained by the OnX group (131.0 ± 11.6 MPa) and the lowest by OnXT (78.0 ± 8.6 Mpa), while for microhardness, the highest value was obtained by the CC resin (42.5 ± 5.6 HV), and the lowest value was obtained by C&B (14.1 ± 0.6). With this same material (OnXT), lower results (1008 N) were obtained when compared to a PMMA milled material (2104 N), although the values were close to those that can be compatible for clinical practice for three-unit bridge restorations [51]. Similar results have been found in another study analyzed in the present investigation [1], where the biaxial flexural strength and cyclic fatigue of a 3D-printed resin was evaluated with a nanohybrid composite resin and a polymer infiltrated ceramic; the results showed a statistically significant difference between the groups for the two properties evaluated (p < 0.05), where the printed resin obtained the lowest values for biaxial flexural strength (83.5 ± 18.5 MPa) and cyclic fatigue (37.4 ± 23.8 MPa). This is in contrast to other studies, where the flexural strength of the printed resins was higher than a polymer-matrix infused ceramic but lower than the milled resin [29,30,36]. Abad et al. [26] compared the flexural strength of a 3D-printed resin with zirconium dioxide, porcelain fused to metal, and PMMA. PMMA had the highest mean strength values (2104.73 N), followed by PFM (1361.48 N), ZR O2 (1107.63 N), and finally 3DPP (1000.88 N); from these results, it can be observed that the lightest materials (PMMA and 3DPP) had the highest and lowest strength values, respectively. Finally, Abad, C. et al. [27] compared the flexural strength of two types of 3D-printed resins with milled PMMA. The highest flexural strength values were obtained for PMMA (1427 ± 36.9 N), followed by 3DPPa resin (1231.0 ± 380.1), and finally 3DPPb (1029.92 ± 166.4). A statistically significant difference (p < 0.05) was found between PMMA and the two types of resin.
It has been shown that the post-curing time can significantly affect the optical and mechanical properties of 3D-printed resins. Therefore, accurate adjustment of the exposure time is essential to obtain a balance between esthetics and mechanical strength in 3D-printed restorations [32]. Bayarsaikhana et al. [20], in their study, evaluated the flexural strength of a 3D-printed resin whose samples were post-cured at a time of 5, 15, and 30 min using four different 3D-printed post-curing chambers (LC, FC, CM, VE) and for 20, 40, and 60 s using a light curing (VA) lamp; the flexural strength was significantly higher in two 30 min LC and VE groups (140.15 and 134.87 MPa) than in the 5 min groups (119.31 and 114.71 MPa, respectively). The flexural strength did not differ significantly in all 30 min PCE groups and 20, 40, and 60 s VA groups (p > 0.05). As for microhardness, it was higher in all groups. When placed for 30 min post-curing, the 30 min CM and 30 min FC groups exhibited significantly higher hardness values of 16, 82 and 16, 4, respectively, with no significant differences between the 30 min LC and 60 s VA groups (p > 0.05). This finding contrasts with other research suggesting that post-curing using multi-spike LED curing units is not as effective as conventional devices, indicating that the post-curing method may influence the mechanical properties of resins [28]. Furthermore, it is reported that the flexural strength of 3D-printed resins can be markedly improved with as little as 5 min post-curing, and that, in many cases, times longer than 10 min do not generate significant changes in this property [32]. This suggests that, although the 30 min post-cure time used by Bayarsaikhana et al. showed positive results, it may be unnecessary to achieve optimal strength improvements, since other studies indicate that post-cure application improves the microhardness (KHN) of the materials evaluated without requiring extended periods [32].
Regarding the layer thickness, the results obtained in this study show that it significantly influences the mechanical properties of the resins used. In particular, it was observed that the group with a layer thickness of 100 μm presented the highest flexural strength compared to the thicknesses of 25 μm and 50 μm [34]. However, it is notable that all groups exceeded the minimum required flexural strength of 50 MPa for temporary crown materials, suggesting that these resins are suitable for clinical applications. In addition, the 50 μm group showed the highest average Vickers hardness, indicating that, although the 100 μm thickness offers advantages in strength, the 50 μm thickness provides superior microhardness. On the other hand, the fact that layer thickness and post-treatment conditions will not affect the degree of conversion of the printed material highlights the importance of other factors in optimizing mechanical properties [37]. Finally, the finding that varying layer thickness did not influence the flexural strength and Weibull characteristics of the interim material fabricated with the DLP printer suggests that, although layer thickness has an impact on certain properties, other aspects of the printing process and material also play a crucial role in the final performance of 3D-printed resins [40].
While we have described in this systematic review the application of 3D-printed resins in dentistry, there are other applications in terms of biomedicine. For example, it has been used to manufacture scleral, hand, and transtibial prostheses and to generate ankle foot, arm, and hand orthoses [52].

5. Conclusions

Based on the results of this systematic review, the following can be concluded:
-
In general, 3D-printed resins showed lower flexural strength, fatigue behavior, and microhardness compared to other types of resin used for the fabrication of temporary and permanent restorations.
-
The technology used, type of 3D printer, polymerization time, and post-processing processes are factors that significantly affect the flexural strength, fatigue behavior, and microhardness of 3D-printed resins.
-
It has been shown that the main application of 3D-printed resins in prosthodontics is the manufacturing of dental crowns and bridges. Therefore, this technology would also have other applications in other fields of dentistry, such as implantology and orthodontics. It also can be applied in biomedicine within the manufacture of prothesis and orthoses.
-
Finally, it should be considered based on the existing evidence that additive technology has promising future prospects for temporary and definitive dental restorations; so, further studies on this technology and materials should be conducted.

Funding

This research received no external funding.

Conflicts of Interest

The authors declare no conflict of interest..

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Figure 1. Flowchart of articles found. *: 1 Without quantitative results.
Figure 1. Flowchart of articles found. *: 1 Without quantitative results.
Materials 18 00556 g001
Table 1. Digital databases and search strategy.
Table 1. Digital databases and search strategy.
PUBMED
P(Crowns [MeSH Terms] OR Crowns [Title] OR Restorations [Title] OR Restorative [Title] OR Indirect Restorations [Title/Abstract] OR Fixed Dental Prostheses [Title/Abstract] OR Plural Fixed Prostheses [Title/Abstract] OR Single fixed prosthesis [Title/Abstract] OR Single Unit [Title/Abstract])
I(3D-Printed [Title/Abstract] OR Three Dimensional Printed [Title/Abstract] OR 3-D Printing [MeSH Terms] OR 3-D Printing [Title/Abstract] OR Additive [Title/Abstract]) AND (Polymeric Material [Title/Abstract] OR Resin [Title] OR Composite Resins [MeSH Terms] OR Composite Resins [Title/Abstract] OR Restoration Material [Title])
C1 2 and 3
O(Flexural Strength [MeSH Terms] OR Flexural Strength [Title/Abstract] OR Fatigue Behavior [Title/Abstract] OR Microhardness [Title/Abstract] OR Fracture Strength [Title/Abstract] OR Fracture Resistance [Title/Abstract] OR Mechanical Properties [Title/Abstract] OR Flexure [Title])
EBSCO
P(TI Crowns) OR (TI Indirect Restorations) OR (TI Fixed Dental Prostheses) OR (TI Plural Fixed Prostheses) OR (TI Restorations) OR (TI Restorative)
I(TI 3D Printed) OR (TI Three Dimensional Printed) OR (TI 3D Printing) OR (TI Aditive) OR (TI Polymeric Material) OR (TI Resin) OR (TI Composite Resins)
C1 2 and 3
O(TI Flexural Strength) OR (TI Fatigue Behavior) OR (TI Microhardness) OR (TI Fracture Strength) OR (TI Fracture Resistance) OR (TI Mechanical Properties)
LILLACS
P(ti:(“Crowns”)) OR (ti:(“Plural Fixed Prostheses”)) OR (ti:(“Indirect Restorations”)) OR (ti:(“Fixed Dental Prostheses”)) AND (“Restorations”)
I(TI “3D Printed”) OR (“TI Three Dimensional Printed”) OR (TI “3D Printing”) OR (TI “Aditive”) OR (TI “Polymeric Material”) OR (TI “Resin”) OR (TI “Composite Resins”)
C1 2 and 3
O(TI:(“Flexural Strength”)) OR (TI:(“Fatigue Behavior”)) OR (TI:(“Microhardness”)) OR (TI:(“Fracture Strength”)) OR (TI:(“Fracture Resistance”)) AND (TI:(“Mechanical Properties”))
SCIENCE DIRECT
PTitle, abstract, keywords: “Crowns” OR “Indirect Restorations”
ITitle, abstract, keywords: “3D Printed” OR “Three Dimensional Printed” OR “Resin” OR “Composite Resins”
C1 2 and 3
OTitle, abstract, keywords: “Flexural Strength” OR “ Microhardness” OR “Fatigue Behavior”
Table 2. Demographic and 3D printer characteristics for included studies.
Table 2. Demographic and 3D printer characteristics for included studies.
Demographics CharacteristicsPrinter Parameters
ID StudyYearSSST&ISOPropertyPT&MRT&BLT
(μm)
CG
(°)
PCTControl
[16]2022301.2 mm thick and 14 mm diameter disc ISO 6872:2024 [17]Biaxial FSSLA Formlabs, Somerville, MA, USA
DLP NextDent 5100; 3D Systems, Soesterberg, NL
1. Crowntec (CT)
2. Permanent bridge resin (PB)
3. Formlabs (FL)
4. NextDent (ND)
50NAFL: 20 min
CT: 6 min
PB: 6 min
ND: 30 min
NA
[18]202015Three-unit plural fixed prosthesisFSDLP NextDent 5100;
Soesterberg, NL
SLA Formlabs, Somerville, MA, USA, FDM FlashForge
1. DLP: PMMA (D-150 NextDent)
2. SLA: Form2 Formlabs
3. FDM: Polylactic acid (Creator pro, FlashForte)
SLA and DLP: 100
FDM: 200
30°DLP: 120 min
SLA: 60 min, FDM did not undergo post-curing
Self-curing (CV) as negative control: PMMA Jet Tooth (ShadeTM Powder, Lang Dental Co., Wheeling, IL, USA). Subtractive method (SM) as positive control: PMMA (ViPi, VIPI Co., Sao Paulo, Brazil)
[19]202115Discs of 15 mm diameter and 1 mm thicknessFS and MHDLP Kulzer, AustraliaC&B NextDent 3D resin reinforced with ZrO2 nanoparticles at 1, 2, 3, 4 and 5%50NA20 minC&B NextDent 3D resin without reinforcement
[20]2022FS: 25
MH: 5
FS: Bar with dimensions of 2 mm × 2 mm × 25 mm
ISO: 10477 [21]
MH: Discs with a diameter of 10 mm and a thickness of 3 mm
FS and MHDLP NextDent 5100;
Soesterberg, NL
C&B NextDent 3D resin.50 NA5, 15, and 30 min with LC 3D Print Box (LC), Form Cure (FC), Cure M (CM) and Veltz 3D (VE)
20 s, 40 s, and 60 s with Valo (VA)
Specimens of the group that were not subjected to post-curing
[22]20239612 × 8 × 2 mm blocksMHSLA
Asiga MAX UV, Australia
Permanent 3D resins:
Crowntec (Saremco Dental AG) (CT)
Permanent Crown (Formlabs) (CP)
50 NA6 and 20 minCAD/CAM blocks based on Cerasmart (CS) resin and Grandio Blocs (GB)
[23]2022MH: 5
FS: 10
FS: 4 × 2 × 10 mm bars
MH: 10 × 2 mm diameter discs
CF: individual crowns
FS, MH and CFSLA and SLSSLA 3D-printed resin
SLS 3D-printed resin
NANASLA: 30 min
SLS: 0 min
Acrylic resin (RA) and bisacrylic resin (BIS)
[24]202414FS: 2 mm × 2 mm × 25 mm bars
MH: 4 × 4 × 6 mm blocks
ISO: 4049 [25]
FS and MHDLP Pro 55, SprintRay, LA, CAC&B 3D-printed resin MFH (C&B)
Ceramic Crown (CC)
SprintRay OnX (OnX)
SprintRay OnX Tough (OnXT)
100 NANALight-curing composite resin Filtek Supreme Ultra (FS), Lava Ultimate milled composite resin (LU) and IPS e.max CAD milled ceramic (e.max)
[26]202384-unit plural fixed prosthesisFSDLP Pro 95, SprintRay, Los Angeles, CA, USA3DPP (Sprintray)NANANAZirconium dioxide (ZR O2) (KATANA, Zirconia STML), Porcelain fused to metal (PFM) and PMMA (Telio CAD, Ivoclar Vivadent)
[1]2024FS: 30
CF: 20
14 mm Disc with a diameter of 15 mm and a height of 1.5 mm
ISO: 6872
Biaxial FS and CFDLP Varseo XS, BegoVarseoSmile Crown Plus (3D)50 NANANanohybrid composite resin (NHC group) (Grandio, VOCO) and polymer-infiltrated ceramic (PICN group) (Enamic, Vita Zahnfabrik)
[27]202320Unitary fixed prothesisFSDLP Pro 95, SprintRay, Los Angeles, CA, USA3DPPa (SprintRay)
3DPPb (SprintRay)
50 NA9 minMilled PMMA (Ivoclar Vivadent)
[28]2024MH: 792
FS: 180
MH: Discs
FS: Bar-shaped specimens
FS and MHNANextDent C&B MFHNANAFast and Standard modes with VALO (V1 and V2) and BluePhase (B1 and B2) cured units and Conventional post curing (PC group)NA
[29]20236NAFS
MH
NAVarseo Smile Crown plus-(VSC)
Saremco Print Crowntec (SPC) Formlabs 3B Permanent crown (FLP)
NANANAVita Enamic -VE, Cerasmart -CE, Lava Ultimate-LU
[30]202310NAFSNA3D-printed VarseoSmile Crown Plus (VSC)NANANAMilled Vita Enamic (VE), milled Cerasmart 270 (CS)
[31]2021Total: 368MD: 10 × 10 × 4 mm bars
RF: 2 × 3 × 15 mm bars
FS and MHfused filament fabrication
(FFF)
Polyphenylenesulfone (PPSU):
PPSU1-3D = PPSU Radel
PPSU2-3D = Ultrason P 3010 NAT
NANANAPolyetheretherketone semi-crystalline (PEEK- CG) milled and PPSU obtained by extrusion (PPSU1- EX)
[32]2022RF: 12 MD: 10RF: 2 × 2 × 2 mm bars
ISO: 4049
MD: 5 × 5 × 5 mm blocks
FS and MHDLP
Photon, Anycubic Technology Co., Shenzhen, China
Cosmos Temp3D (COS), SmartPrint BioTemp (SM) Resilab3D Temp (RES) and Prizma3D BioProv (PRI)50 5 min
10 min
15 min
20 min
NA
[33]2023308 × 2 × 2 mm bars
ISO: 6872:2024
FSDLP Miicraft Ultra 125Temp 3D-printed resin (PRINT)65 90°7 minAcrylic resin Dencor (AR), Filtek Z350XT Composite Resin (CR), VIPI Milled PMMA Resin (CAD) and Bisacril Protemp 4 (BIS)
[34]2023162 × 2 × 25 mm bars ISO: 10477MHDLP NextDent 5100;
Soesterberg, NL
Asiga MAX Nova 3D Master, Australia
1. NextDent 3D-printed resin
2. Asiga DentaTooth 3. JamgHe
50 1. 0°
2. 90°
NANA
[35]2020MD: 8
RF: 10
diameter and 2 mm height discsFS and MHSLA NextDent 5100;
Soesterberg, NL
Crown & Bridge 3D-printed resin, MFH (Next Dent) (PR)NANANABisaccharide resin ProTemp Plus (3M ESPE) (BA) and Filtek Z350XT Conventional Composite Resin (3M ESPE) (Z350)
[36]20211015 × 4 × 1.5 mm barsFS and MHSonic Mini 4K Phrozen, Hsinchu City, TaiwanVarseoSmile Crown plus ® 3D-printed resin (Bego)(VSC)50 1. 90°
2. 45°
2 times of 45 minGrandio pads (VOCO) (GR), Brilliant Crios® (Coltene/Whaledent AG Altstatten)—(CR), Enamic® (Vita Zahnfabrik)—(EN)
[37]202221025 × 2 × 2 mm barsFS and MHDLP Everes zero, SISMA, ItalyA2 EVERES TEMPORARY printed resin, SISMA, Italy25, 50,
100
90°LC: 5 and 15 min
HC: 5 and 15 min
NA
[38]202120Discs of 10 mm diameter and 2 mm thicknessMH1. Vat-polymerization 3D printer Rapidshape D30; Rapidshape, Heimsheim, Germany.
2. Vat-polymerization printer Envisiontec VIDA; Dearborn, MI, USA
Printed Resin:
1. AM-1 (FreePrint temp; Detax)
2. AM-2 (E-Dent 400 C&B MFH; Envisiontec)
3. AM-3 (NextDent C&B MFH; 3D Systems), 4. AM-4 (Med620 VEROGlaze; Stratasys).
5090°1: 6 min
2: 15 min
3: 30 min
4: NA
Conventional Materials:
CNV-1 (Protemp 4; 3M ESPE)
CNV-2 (Anaxdent new outline dentin; Anaxdent),
[39]202220Rectangular samples (2 × 2 × 25 mm).
ISO: 10477
FS and MHDLP NextDent 5100;
Soesterberg, NL
Photopolymer (Crown & Bridge NextDent®; 3D Systems, Soesterberg, Countries Low)5030 minSelf-healing provisional material (Bosworth Trim Plus; Bosworth, Skokie, IL, USA) and prefabricated resin blocks (Ceramill temp; Amann Girrbach AG, Koblach, Austria)
[40]20232025 × 2 × 2 mm barsFSAsiga MAX UV, AustraliaTemporary resin (Nexdent C&B MFH)10, 25, 75, 100, 125 and 150NA30 minControl group 50 um
[41]202315Discs 10 × 2 mmFS3D Printer EPAX, Morrisville, NC, USAMFH (NextDent C&B) NANA30 minconventional (Protemp 4, Tuff-Temp, Tempron), CAD-CAM milling (VITA CAD-Temp, breCAM.multiCOM)
[42]2023196 samples25 × 2 × 2 mm
ISO: 10477
FS1. DLP Pro 95, SprintRay, Los Angeles, CA, USA
2. SLA Form 3, Formlabs, Somerville, MA, USA
3D printing resins
1. UDMAC
2. BEMAC
NANAUDMA: 20 min
BEMA: 30 min
NA
SS: Sample size per group. ST&ISO: Sample type and ISO standard applied. PT&M: Printer Type/Model. RT&B: Resin Type/Brand. LT: Layer thickness. CG: Construction guidance. PCT: Post-curing time. DLP: Digital light projection. FS: Flexural Strength. MH: Microhardness. CF: Cyclic fatigue.
Table 3. Evaluation of flexural strength.
Table 3. Evaluation of flexural strength.
Conventional Method
MaterialBrandFS (MPa)DSFS (N)DS
Bisacryl resinProtemp [35]27.9±6.10
UDM resinTuff Temp [41]48.95±87.64
PMMATempron [41]61.43±7.29
Acrylic resinDencor, Brazil [23]69.2±8.8
Bisacryl resinYprov Bisacryl [23]75.0±8.2
PMMABosworth [39]76.0±12
CompositeZ350 Filtek (3M) [33]84.0±18.54
Acrylic resinDencor, Brazil [33]89.6±9.38
CompositeZ350 Filtek (3M) [35]105.1±9.80
Bisacryl resinProtemp 4 [41]113.06±14.45
Bisacryl resinProtemp [33]118.23±16.26
CompositeZ350 Filtek 3M [24]156.9±14.8
PMMALang dental [18] 543 N
Polylactic acidPla ColorFabb [18] 1323 N
Milled Method
MaterialBrandFS (MPa)DSFS (N)DS
PMMAVITA CAD-Temp [41]62.48±5.90
PMMAbreCAM.multiCOM [41]77.88±10.25
PMMAAmann [39]94±19
PMMAVIPI [33]94.63±9.89
ResinCerasmart 270 [22]109.5±1.9
ResinEnamic VITA [36]118.96
ResinEnamic VITA [1]140.3±12.9
ResinBrilliant blocs [36]170.29
ResinLava ultimate (3M) [24]183.6±17.5
ResinGrandio blocs [36]186.02
ResinGrandio blocs [22]203.9±3.6
ResinGrandio blocs [1]237.3±31.6
CeramicE.max Ips [24]299.3±26.0
ResinVita Enamic [30] 727.8 N
ResinCerasmart 270 [30] 1213.8 N
PMMATelio CAD [26] 2104.73 N
3D-Printed Method
MaterialBrandFS (MPa)DSFS (N)DS
ResinCosmos Temp 3D [32]19.5±2.7
ResinSmart Print Bio Temp [32]21.9±2.1
ResinPrizma 3D [32]33.7±4.3
ResinResilab 3D Temp [32]34.2±3.7
ResinCosmos Temp 3D [33]49.7±7.55
PMMAC&B NextDent [35]67.15±11.70
ResinOnXT (SprintRay) [24]78±8.6
ResinEves temporary [37]80.8
ResinVarseo Smile Crown Plus [1]83.5±18.5
PMMAC&B NextDent [19]94.14
PMMAC&B NextDent [24]97.1±4.6
PMMAC&B NextDent [41]100.87±11.14
ResinVeltz 3D [20]110
PMMAC&B NextDent [39]114±8
ResinCeramic Crown (Sprint Ray) [24]117.4±11.6
ResinVarseo Smile Crown Plus [36]119.85
ResinPrintBox [20]120
ResinPermanent Crown, Formlabs [42]128±22.4
ResinForm Cure [20]130
ResinOnX (Sprint Ray) [24]131±11.6
ResinCure M [20]139
ResinTera Harz TC-80DP, Graphy [42]143.6±13.1
PMMAC&B NextDent [16]153.51
ResinCrowntec [16]187.73
ResinPermanent bridge [16]208.03
ResinFormlabs [16]249.09
PMMAC&B NextDent [40]296.6±11.97
ResinPA2201; Stratasys Direct Manufacturing452.4±35.8
ResinFormlabs [23]513.3±29.7
ResinSprint Ray [26] 1000.88
ResinNano ceramic hybrid (Sprint Ray) [27] 1029.92±166.4
ResinVarseo Smile Crown Plus [30] 1181.5
PMMAC&B NextDent [18] 1189
ResinHybrid material (SprintRay) [27] 1231±380.1
PMMAFormlabs [18] 1323
PMMAIvoclar [27] 1427±36.9
PSSURadel R-5000 NT 83 *
PSSUPPSU Radel 78.8 *
PSSUUltrason P 3010 NAT 158.1 *
PEEKPEEK Juvora 139.1 *
FS: Flexural strength. MPa: Megapascal. N: Newtons. DS: Standard deviation. PMMA: Polymethyl methacrylate. PEEK: semi-crystalline poly-etheretherketone. PPSU: amorphous polyphenylene sulfone. * Values represented in N/mm2.
Table 4. Evaluation of microhardness.
Table 4. Evaluation of microhardness.
Conventional Method
MaterialBrandMH
(Kgf/mm2)
DS
Acrylic resinDencor [23]14.2±2.6
PMMABosworth [39]19.1
BisacrylProtemp [35]22.1±3.10
CompositeZ350 Filtek 3M [35]61.7±5.70
CompositeZ350 Filtek 3M [24]91.5±10.4
BisacrylProtemp [38]4.92 *±0.36
Acrylic resinNext outline Anaxdent13.35 *±5.84
Milled Method
MaterialBrandMH
(Kgf/mm2)
DS
PMMAAmann [39]24.3
ResinBrilliant crios [36]75.4
ResinLava ultimate 3M [24]114.8±28.1
ResinGrandio blocs [36]140.43
ResinEnamic [36]273.42
CeramicE.max IPS [24]574±29.0
3D-Printed Method
MaterialBrandMH
(Kgf/mm2)
DS
ResinCosmos Temp 3D [32]4.58±0.59
ResinResilab 3D TEMP [32]7.46±0.60
ResinSmart Print Bio [32]8.37±0.93
ResinFormlabs [23]8.4±0.2
ResinJamgHe temporary resin, Nova 3D Master [34]10
ResinPrizma 3D [32]10.22±0.68
ResinPA2201; Stratasys Direct Manufacturing [23]10.3±1.0
PMMAC&B Next Dent [24]14.1±0.6
ResinEveres temporary [37]14.33
PMMAC&B Next Dent [20]16
PMMAC&B Next Dent [19]17.39
ResinOnXT [24]17.6±0.8
ResinDentaTooth, Asiga [34]23.4
PMMAC&B Next Dent [34]24.5
PMMAC&B Next Dent [39]25.2
ResinVarseo smile crown [36]25.8
ResinOnX [24]29.3±2.1
ResinCrowntec [22]30±1.3
PMMAC&B Next Dent [35]35±2.50
ResinVarseo smile crown, Saremco Print Crowntec, Formalbs Permanent Crown [29]35.11±4.46
ResinPermanent crown [22]37.4±1.3
ResinCeramic Crown [24]42.5±5.6
ResinVita Enamic, Cerasmart, Lava Ultimate [29]253.5±21.5
PMMAC&B Next Dent [38]9.91 *±3.71
ResinFree Print Temp [38]12.55 *±2.93
ResinE Dent 400 C&B MFH [38]13.03 *±3.29
ResinVeroGlaze MED620 [38]13.45 *±2.93
PSSURadel R-5000 NT111 **
PSSUPPSU Radel113 **
PSSUUltrason P 3010 NAT121 **
PEEKPEEK Juvora207 **
MH: Microhardness. DS: Standard deviation. PMMA: Polymethyl methacrylate. PEEK: semi-crystalline poly-etheretherketone. PPSU: amorphous polyphenylene sulfone. * Values represented in KHN. ** Values represented in N/mm2.
Table 5. Evaluation of cyclic fatigue.
Table 5. Evaluation of cyclic fatigue.
Milled Method
MaterialBrandCF (MPa)DS
ResinEnamic [1]73.5±9.9
ResinGrandio blocs [1]141.3±3.8
3D-Printed Method
MaterialBrandCF (MPa)DS
ResinVarseo smile crown [1]37.4±23.8
CF: Cyclic fatigue. MPa: megapascal. DS: Standard deviation.
Table 6. Risk of bias results.
Table 6. Risk of bias results.
NumberAuthorYearStudyCriteria QUINN and PointsTotal (%)Bias Risk
123456789101112
1Atria PJ, et al. [16]2021 20NA12NANA2NA02211 (68.75%)Medium
2Park SM. et al. [18]2020in vitro20NA22NANA1NA02211 (68.75%)Medium
3Aati S, et al. [19]2021in vitro20NA22NANA1NA01210 (62.5%)Medium
4Bayarsaikhan E. et al. [20]2022in vitro20NA22NANA2NA02212 (75%)Low
5Karaoglandoglu S, et al. [22]2023in vitro22NA02NANA0NA0129 (56.25%)Medium
6Simoneti DM. et al. [23]2022in vitro20NA11NANA0NA0127 (43.75%)High
7Bora PV. et al. [24]2024in vitro22NA22NANA2NA02214 (87.5%)Low
8Abad Coronel C, et al. [26]2023in vitro20NA02NANA2NA02210 (62.5%)Medium
9Prause E. et al. [1]2024in vitro20NA22NANA1NA02211 (68.75%)Medium
10Abad Coronel C, et al. [27]2023in vitro20NA12NANA2NA02211 (68.75%)Medium
11Chung SH, et al. [28]2024in vitro20NA22NANA2NA01211 (68.75%)Medium
12Sahin Z, et al. [29]2023in vitro20NA22NANA2NA01211 (68.75%)Medium
13Abdulkareem MA, et al. [30]2023in vitro20NA22NANA2NA01211 (68.75%)Medium
14Schönhoff LM, et al. [31]2021in vitro20NA11NANA1NA0229 (56.25%)Medium
15Soto-Montero J, et al. [32]2022in vitro20NA02NANA1NA0229 (56.25%)Medium
16Ribeiro AKC, et al. [33]2022in vitro20NA12NANA1NA02210 (62.5%)Medium
17Alageel O, et al. [34]2023in vitro22NA12NANA1NA02212 (75%)Low
18Scotti CK, et al. [35]2020in vitro20NA22NANA2NA02212 (75%)Low
19Grzebieluch W, et al. [36]2021in vitro20NA12NANA2NA02211 (68.75%)Medium
20Alshamrani AA, et al. [37]2022in vitro20NA22NANA2NA01211 (68.75%)Medium
21Revilla-León M, et al. [38]2021in vitro21NA11NANA2NA01210 (62.5%)Medium
22Alageel O, et al. [39]2022in vitro21NA12NANA2NA02212 (75%)Low
23Scherer M, et al. [40]2023in vitro21NA12NANA2NA01110 (62.5%)Medium
24Sadek HMA, et al. [41]2023in vitro21NA12NANA2NA02212 (75%)Low
25Kang YJ, et al. [42]2023in vitro20NA12NANA2NA02211 (68.75%)Medium
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Abad-Coronel, C.; Durán Urdiales, D.; Benalcázar Arias, M.V.; Córdova, A.K.; Medina, M.S.; Bravo Torres, W. Flexural Strength, Fatigue Behavior, and Microhardness of Three-Dimensional (3D)-Printed Resin Material for Indirect Restorations: A Systematic Review. Materials 2025, 18, 556. https://doi.org/10.3390/ma18030556

AMA Style

Abad-Coronel C, Durán Urdiales D, Benalcázar Arias MV, Córdova AK, Medina MS, Bravo Torres W. Flexural Strength, Fatigue Behavior, and Microhardness of Three-Dimensional (3D)-Printed Resin Material for Indirect Restorations: A Systematic Review. Materials. 2025; 18(3):556. https://doi.org/10.3390/ma18030556

Chicago/Turabian Style

Abad-Coronel, Cristian, Daniela Durán Urdiales, María Verónica Benalcázar Arias, Andrea Karina Córdova, María Sol Medina, and Wilson Bravo Torres. 2025. "Flexural Strength, Fatigue Behavior, and Microhardness of Three-Dimensional (3D)-Printed Resin Material for Indirect Restorations: A Systematic Review" Materials 18, no. 3: 556. https://doi.org/10.3390/ma18030556

APA Style

Abad-Coronel, C., Durán Urdiales, D., Benalcázar Arias, M. V., Córdova, A. K., Medina, M. S., & Bravo Torres, W. (2025). Flexural Strength, Fatigue Behavior, and Microhardness of Three-Dimensional (3D)-Printed Resin Material for Indirect Restorations: A Systematic Review. Materials, 18(3), 556. https://doi.org/10.3390/ma18030556

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