3.1. Structural Characterization
X-ray diffraction patterns for the as-cast and thermally annealed (TA) samples are given in
Figure 1. From the data, we can see that the as-cast sample crystallizes into a cubic structure (just a few peaks are present); however it is disordered (there are no superstructure peaks below 40°), and this will be discussed in further detail later. In an attempt to decrease the atomic antisite disorder in the samples, thermal treatment was carried out at 500 °C and 600 °C. Nevertheless, the diffraction patterns clearly show that annealing reduced the stability of the Heusler phase and caused it to break down into a combination of the AlCo, Mn, and Al
2Mn
3 phases. The Al
2Mn
3 phase crystallizes in a cubic structure with space group
P4132 (no. 213) and a lattice parameter of a = 6.411 Å, ICDD PDF 00-029-0021 [
20]. The AlCo phase adopts a simple cubic structure with space group
Pm-3m (221) and a lattice constant of a = 2.862 Å, ICDD PDF 00-048-1568, while the Mn phase is tetragonal, with space group
I4/mmm and lattice parameters a = 2.67 Å and c = 3.55 Å ICDD PDF 00-017-0910.
The decomposition of the Co
0.5Mn
1.5Al Heusler phase is also evidenced in the DSC curves (
Figure 2). The first run shows a large endothermic peak around 600 °C, which corresponds to the decomposition of the Heusler alloy, and a very large exothermic peak centred around 720 °C which corresponds to the formation of the Al
2Mn
3 phase [
21]. A small endothermic dip occurs at 400 °C, which corresponds to the magnetic transition, or Curie temperature, of the Heusler alloy. The second run for the Co
0.5Mn
1.5Al alloy shows no endothermic or exothermic features, which means that the phase mixtures seen in the XRD patterns are stable.
Given that heat treating the sample leads to the decomposition of the phase of interest, the Co0.5Mn1.5Al Heusler alloy, into a phase mixture, all subsequent studies are performed on the as-cast sample.
The homogeneity of the samples was checked by EDS (
Figure 3a), and a good distribution of the Mn, Al, and Co elements was found within the sample. The EDS measurements also showed that the ratio of Mn/Co is within 3% of the desired stoichiometry. The ratio needed to be checked as Mn evaporates during melting, and thus the amount of Mn was uncertain (EDS spectrum given in
Appendix A). The microstructure of the sample was also investigated, as shown in
Figure 3b. Optical microscopy shows that the grain sizes are large, with most grains being larger than 100 microns in diameter. This observation is important as it means that the microstructure effects, on the magnetic and electric properties, should be rather small.
The ideal half-Heusler Co
0.5Mn
1.5Al crystallizes in the C1
b structure (space group nr. 216). The C1
b structure of the Co
0.5Mn
1.5Al Heusler alloy, shown in
Figure 4a, is formed by three interweaved fcc sublattices with
4a sites occupied by Al,
4b sites occupied by Mn, and
4c sites occupied by Co and Mn, according to previous studies [
12,
22]. The
4d sites are considered vacant in the C1
b structure [
3,
4]. The mentioned atomic occupation is in accordance with the one corresponding to the so-called
-phase defined first by Harang [
23] for Heusler alloys.
In order to determine the degree and type of atomic disorder in the sample, XRD was remeasured, just at the peak positions but for a much longer duration, and Rietveld refinement was performed on the resulting pattern (
Figure 4b)
. The lattice parameter obtained by the refinement of the XRD patterns in the F-43m (216) space group is 5.89(1) Å, in good agreement with the one found in the literature (5.87 Å) [
12]. The XRD pattern displays only the (200) superlattice peak, while the (111) peak is fully extinct. The (111) peak disappears as atoms on
4c and
4d, as well as on
4a and
4b sites are completely mixed. The potential occurrence of B
2 antisite disorder was suggested by R. Harikrishnan et al., attributing it to the decrease in the intensity of the (111) and (200) superlattice reflections [
12].
The Co
0.5Mn
1.5 Al half-Heusler compound is described by the general formula XYZ, with the most electronegative transition metal on X (Co/Mn), the less electronegative transition metal on Y (Mn), and the main group element on Z (Al) [
4]. The structure factors were determined for the main three types of reflections, including the order-dependent superlattice peaks (111) and (200) and the (220) reflection that is independent of disorder:
Here, the average atomic scattering factors are considered in the ordered
C1b structure as
fX = (0.5
fCo + 0.5
fMn);
fY =
fMn; and
fZ =
fAl, corresponding to the atomic ordering in the α-phase. The scattering factor of the vacancies is considered to be
fVc = 0, that is, if the experimentally obtained compound indeed adopts the structure of the α-phase. It is clear that F (111) and F (200) are order-dependent, as they contain difference terms, while the (220) reflection is not affected by substitutional disorder, similarly to the case of full-Heusler alloys described by Webster [
24].
Table 1 presents a detailed summary of atomic arrangements for different types of disorders arising from the mixing of atoms on the X, Y, Z, and Vc sites, including combinations such as X-Y, X-Z, Y-Z, Z-Vc, X-Y-Z, X-Vc+Y-Z, and X-Y-Z-Vc. An order parameter S, defined within the range [0, 1], is introduced where S = 0 corresponds to the α-phase for all disorder types, and S increases gradually to S = 1, representing the full statistical mixing of the specified atoms on the crystal sites. The parameter S reflects the proportion of misplaced atoms (X = Co
0.5Mn
0.5; Y = Mn; or Z = Al) relative to their positions in the structure of the α-phase.
The disorder types include the Y-Z disorder (B
2-type) described by the mixing of Al atoms from position
4a and Mn atoms from position
4b. Besides these structures, we also studied the case of complete statistical disorder by the mixing of atoms between the
4a,
4b, and
4c sites (W-type disorder, denoted as X-Y-Z). Also, allowing for the occupation of the vacant
4d sites, the X-Y-Z-Vc disorder type is considered. By applying the calculated atomic site occupancies, we derived the theoretical structure factors |F|
2 for the order-dependent reflections, namely (111) and (200), using VESTA software (version 3.5.8) [
25].
Given that the intensity of diffraction peaks is directly proportional to the square modulus of the structure factor, this method aims to qualitatively determine the most likely case of ordering by comparing the theoretical and experimental results. To make the experimental and theoretical structure factors directly comparable, excluding the influence of any additional factors, we derived the relative intensities of order-dependent reflections by normalizing all values to the (220) peak intensity. Finally, we represented the evolution of the (111) and (200) relative intensities with the increase in the
S ordering parameter in
Figure 5. These experimentally determined intensity values were also normalized relative to the (220) reflection, unaffected by atomic disorder Equation (4).
The nearly vanishing relative intensity of the (111) peak observed in
Figure 4b is a strong indicator of possible disorder types in the Co
0.5Mn
1.5Al half-Heusler alloy. This observation is the most consistent with either the X-Y-Z-Vc or X-Vc,Y-Z disorder type, both leading to a significant suppression of the (111) peak with a zero relative intensity for full atomic mixing. This behaviour is supported by Equation (2) which shows that the (111) structure factor depends on the difference between two sets of atomic scattering factors, particularly between
fZ and
fY and between
fX and
fVc. We can see in
Figure 5a that the X-Y type does not significantly alter the intensity, since Co and Mn, comprising sites X and Y, respectively, have similar scattering factors. In contrast, types X-Z, Y-Z, and X-Y-Z induce noticeable intensity reductions due to mixing between atoms of different atomic numbers and scattering factors, e.g., Al vs. Mn or Co, also by having contributions with different signs in F(111). However, none of this led to the extinction of the (111) reflection. Notably, while a homogeneous mixing involving all atomic and vacant sites (X-Y-Z-Vc) would theoretically yield zero (111) intensity, it would also substantially alter the (200) peak (
Figure 5b), which is not observed experimentally. Therefore, the most plausible explanation for the nearly vanishing (111) intensity is a selective mixing between the X-Vc and Y-Z sites, a result also sustained analytically by the expression of the F (111) structure factor.
In the case of the (200) reflection, the experimental value lies within the theoretical prediction for the X-Vc,Y-Z type (
Figure 5b), further supporting this disorder model. This consistency arises from the expression of the F(200) structure factor (Equation (3)) where the relevant atomic scattering factors enter with the same algebraic sign (X-Vc and Y-Z). Consequently, even if mixing occurs, it does not significantly alter the intensity, as the net contributions remain balanced. In contrast, other disorder types, such as X-Z and X-Y-Z, lead to a notable increase in the (200) reflection intensity. This behaviour can be attributed to the substitution of atoms with bigger atomic numbers, like Co or Mn (X atoms with larger scattering factors), onto sites initially occupied by atoms with a smaller scattering factor, such as Al or Mn (Z or Y), but where their contribution in the structure factor changes from negative to positive. This results in a constructive effect on the diffraction intensity.
On the other hand, a decrease in the (200) intensity is observed for the Z-Vc and X-Y-Z-Vc disorder types, resulting in nearly overlapping trends with the increase in the disorder parameter S. In these cases, the redistribution of atoms with lower scattering power, or the inclusion of vacancies, disrupts the constructive interference, reducing the overall structure factor magnitude. Notably, the Y-Z-type disorder yields a negligible impact on the (200) intensity, as both fY and fZ are in the additive form in F(200), and their interchange has no visible effect on the relative intensities. The same trend is observed for the X-Y-type disorder. Although the F(200) structure factor contains the difference between the two atomic scattering factors, as Mn from the 4b site and Mn/Co atoms from the 4c site have similar scattering factors, X-Y mixing does not yield any significant changes in the I(200) intensity.
As a result, an overlap between X-Y-, Y-Z-, and X-Vc+Y-Z-type disorder curves is observed in
Figure 5b, and while this might suggest that there are several possible disorder types that would describe the experimental behaviour of the (200) reflection, the only one that is consistent with our results from the (111) peak analysis is the X-Vc,Y-Z type. The atomic configuration of the experimentally synthesized Co
0.5Mn
1.5Al sample is optimally characterized by an X-Vc,Y-Z-type disorder. In this arrangement, Mn and Al atoms exhibit mixing between the equivalent
4a and
4b crystallographic sites, while a fraction of Mn and Co atoms migrates to the vacant
4d sites, resulting in the distribution of Mn, Co, and vacancies at the
4c sites. This atomic configuration aligns closely with neutron diffraction refinement data, with the exception that the neutron diffraction results indicate that Co atoms exclusively occupy the
4c sites [
12].
3.3. Transport Measurements
Resistance and magnetoresistance measurements were also carried out as a function of temperature, and the results are given in
Figure 8. The values of the resistance are normalized to the value
R0, which is the value of the resistance in the µ
0H
app = 0 applied field, at low temperature.
From the resistance values (
Figure 8a), we can see a complex behaviour at lower temperatures, with a decrease with temperature up to 50 K, suggesting increased carrier concentration or mobility. This negative
dR/dT behaviour can be attributed to strongly disordered metals with an electron mean free path of the order of atomic distances, as described for nanocrystalline Cu
2MnAl and Co
2MnSi Heusler alloys [
26].
Between 50 and 150 K, a slight increase in resistance could indicate half-metallic behaviour, where the metallic conduction in one spin channel (majority spin) dominates. In half-metals, the majority of spin channels are metallic, and resistance increases with temperature due to electron–phonon and magnon scattering. For the applied field µ0Happ = 0, at temperatures over 150 K, the magnitude of the resistance drops with temperature, which would indicate a semiconducting behaviour.
When a magnetic field is applied, the shape of the R(T) curve becomes linear and has a (slightly larger) negative slope. This suggests that the magnetic field enhances carrier excitation or mobility in the gapless or semiconducting channel, suppressing scattering mechanisms (e.g., magnon or spin disorder scattering). Linearity may arise from a near-constant density of states at the Fermi level, typical of spin gapless semiconductors (SGSs) or semimetals, where carrier concentration increases linearly with temperature.
The magnetoresistance
× 100% shown in
Figure 8b is negative (with a minimum around 150 K), typical of spin-polarized samples which are polycrystalline [
27,
28,
29]. Negative MR arises when the magnetic field aligns spins, reducing spin disorder scattering [
30,
31] or enhancing conduction in the spin-polarized channel. The minimum at 150 K suggests a peak in spin-dependent scattering at this temperature, possibly due to magnetic phase transitions or magnon activity. The two magnetoresistance curves overlap, as the sample’s magnetization saturates at 1 T, as shown in
Figure 7.
The Arrhenius plot was constructed relative to the conductance of the sample G,
Figure 9, and the corresponding energy gaps were found. The linear fits revealed a possible activation energy of 0.006(4) meV for the extrinsic region and an activation energy of 3.2(2) meV for the intrinsic region. In the extrinsic region (low T), the small gap enables easy thermal excitation, contributing to the observed resistance decrease from 5 to 50 K in the zero field. The polycrystalline nature may introduce defect states, narrowing the effective gap. In the intrinsic region (high T), an activation energy of 3.2 ± 0.2 meV indicates intrinsic two-carrier conductivity, involving both electrons and holes, typical of a narrow-gap or gapless semiconductor at higher temperatures [
32] (e.g., >150 K, where R/R
0 decreases slightly). Over 150–300 K (k
BT ≈ 12.9–25.9 meV), thermal energy easily excites carriers across the 3.2 meV gap, increasing conductance and reducing resistance, consistent with the negative temperature coefficient in
Figure 8.
According to the Arrhenius plot, the band structure exhibits small activation energies for both carrier types, likely due to overlapping or closely spaced conduction and valence bands. Overlapping conduction and valence bands could produce electron and hole pockets, typical of semimetals (e.g., Bi). The small gaps and linear dependence of resistivity under field support this, with high carrier density and spin-polarized transport due to the Heusler alloy’s magnetic nature.
3.4. Theoretical Calculations
Band structure calculations for the Co
0.5Mn
1.5Al Heusler alloy considering the C1
b structure (space group nr. 216) and the disorder types described in
Table 1 were performed for S = 1. The total energies plotted as a function of lattice constant
a are shown in
Figure 10. As can be seen in
Figure 10, the α-phase is the most stable. The Y-Z disorder type system is higher in energy with ΔE = 23.6 meV/atom, close to the thermic energy of 26 meV/atom. The W-type X-Y-Z disordered system exhibits higher energy with ΔE = 72.5 meV/atom compared to the α-phase. According to the total energy calculations, the occupation of the
4d site with mixed atom types is less favourable. Between these types of systems, by considering the mixing of atoms between Y-Z and X-Vc, the total energy increases by 120.8 meV/atom compared with that of the α-phase. All other considered cases, including mixing and the
4d site occupation, are less favourable, as shown in
Table 2.
The theoretical lattice constants obtained for all investigated systems are listed in
Table 2. As can be seen, the lattice constant of the α-phase is 5.5 Å, which is about 6% lower than the experimental value. The Co
0.5Mn
1.5Al Heusler alloy is derived from CoMnAl through the addition of extra manganese. Accounting for the greater metallic radii of Mn than that of Co atoms, the theoretical lattice constant of Co
0.5Mn
1.5Al is consistent with that of the ferrimagnetic phase of the CoMnAl alloy (
a = 5.46 Å) [
22].
The significant discrepancy between theoretical and experimental lattice constants in Co
0.5Mn
1.5Al Heusler alloy samples suggests structural disorder, likely arising from thermal activation, non-equilibrium synthesis conditions, or off-stoichiometry. XRD analysis (
Section 3.1) confirms the presence of disorder, such as antisite defects in these samples. Additionally, the wide range of equilibrium lattice constants observed in disordered systems (
Table 1) indicates further contributions from defects like interstitials or vacancies, which may account for the substantial lattice parameter deviations. The density of states (DOS) calculations for the α-phase Co
0.5Mn
1.5Al are shown in
Figure 11.
In Co0.5Mn1.5Al, the excess Mn leads to a density of states (DOS) with overlapping spin-up and spin-down contributions near the Fermi level, primarily driven by Mn 3d states. A small DOS persists in the spin-down channel’s quasi-bandgap, reducing spin polarization due to Mn 3d-3d hybridization. Additionally, a dip in the DOS is observed at the Fermi level in the spin-up channel. This results in a ferrimagnetic state with a low magnetic moment. Nevertheless, Co0.5Mn1.5Al retains significant spin polarization (~70%).
In order to investigate the half-metallic character, Bloch spectral functions are plotted for both the spin-up and spin-down channels in Co
0.5Mn
1.5Al alloys (
Figure 12). Band crossing (near the X and W points in the Brillouin zone) in the spin-down channel at the Fermi level is present for both alloys, suggesting a spin semimetallic (SSM) electronic behaviour.
The magnetic moments calculated for the Co
0.5Mn
1.5Al Heusler alloy by accounting for the general gradient approximation (GGA) for the exchange and correlation effects are shown in
Table 3.
In CoMnAl [
22], the ferrimagnetic ground state consists of an antiparallel spin arrangement of Mn
4b (1.38 μ
B), Co
4c (−0.25 μ
B), and Al
4a (−0.1 μ
B) spin moments. The AFM or ferrimagnetic order arises from direct Mn
3d-
3d hybridization, which competes with Co-Mn and Mn
3d-Al
sp hybridization.
According to the Bethe–Slater curve [
33], the Mn-Mn exchange interactions tend to be antiferromagnetic (antiparallel) when Mn atoms are close (first nearest neighbours) and may become ferromagnetic at larger distances. The excess of Mn in Co
0.5Mn
1.5Al introduces antiferromagnetic Mn
4b-Mn
4c coupling at shorter distances (
/4
a). Partial antiferromagnetic Mn
4b-Mn
4c coupling reduces the net magnetic moment and closes the half-metallic gap in Co
0.5Mn
1.5Al.
The site-dependent magnetic moments obtained from the band structure calculations confirm the ferrimagnetic ground state of the Co
0.5Mn
1.5Al Heusler alloy. According to our GGA calculations, the Co and Mn on site
4c are ferromagnetically coupled, with magnetic spin moments of −0.32 μ
B for Co and −1.53 μ
B for Mn. Their negative sign shows the antiparallel alignment between Mn/Co
4c and Mn
4b spins. The spin compensation is not complete, and a net spin magnetic moment (0.11 μ
B) is obtained. One has to mention that the quasi-compensated ferrimagnetic behaviour is maintained for a rather large range of lattice constant values (5.35–5.75 Å). This magnetic behaviour is in line with the experimental measurements (0.09 μ
B/f.u.). Also, the missing half-metallic character of the Co
0.5Mn
1.5Al Heusler alloy explains this slight uncompensated spin moment. The magnetic moments calculated by the GGA approach agree well with the values reported by Ma et al. for the CoMnAl Heusler alloy (1.38 μ
B for Mn
4b and −0.25 μ
B for Co
4c [
22].
3.5. Disorder Effects
The effects of disorder on the magnetic properties of the Co
0.5Mn
1.5Al Heusler alloy were investigated. Magnetic moments, calculated using the GGA approach for disordered configurations with total energies up to 150 meV/atom above the α-phase (
Figure 10), are reported in
Table 3.
The magnetic moment of disordered states increases proportionally to the energy required to form these states relative to the α-phase. The magnetic spin moment of Mn on the 4c site remains antiparallel to Mn on the 4b site in all cases, consistent with the α-phase. In disordered systems, Mn and Co spins at the 4c site display ferrimagnetic coupling, in contrast to their parallel ferromagnetic alignment in the ordered α-phase. This ferrimagnetic coupling is the primary cause of the increased magnetic moment in these disordered systems. Increased moments in disordered states reflect reduced cancellation due to antisite defects (Mn 4a, Al 4b, Co 4a, 4b, 4d) disrupting the α-phase’s balanced spin structure.
As seen in structural characterization, the samples are disordered, and the most probable substitutional disorder is due to the Co and Mn atoms from 4c sites migrating to the vacant 4d sites, creating Co 4d and Mn 4d antisites and leaving vacancies at the 4c site. Co vacancies at 4c weaken Co-Mn hybridization, further stabilizing a semimetal state with electron and hole pockets.
In addition, Mn (normally on
4b) occupies
4a Al sites, creating Mn
4a antisites, and Al (normally on
4a) occupies
4b (Mn sites, Al
4b antisites), causing significant site disorder. Disorder from Co/Mn
4d, Mn
4a, and Al
4b antisites smears the DOS, enhancing band overlap and closing any bandgap, as can be seen in
Appendix C. This analysis supports a gapless or near-gapless semimetal, enabling easy carrier excitation.
Antisites and vacancies introduce localized states near the Fermi level, contributing to the 0.006 meV gap (extrinsic conduction) and modulating the 3.2 meV gap (intrinsic two-carrier conduction). The 0.006 meV gap reflects impurity-induced conduction from defect states (Co
4d, Mn
4d, Mn
4a vacancies). These states act as shallow donors/acceptors, increasing carrier concentration (n
e, n
h) with minimal thermal energy (
kBT ≈ 0.43 meV at 5 K), driving the 5–50 K resistance decrease. The 3.2 meV gap reflects intrinsic two-carrier conduction, where band overlap allows for the thermal excitation of electrons and holes (
kBT ≈ 12.9–25.9 meV). Disorder enhances the DOS at the Fermi level (as seen in
Appendix C), driving the negative temperature coefficient (slight resistance decrease above 150 K). Previous data show similar gaps (3 meV electrons, 0.3 meV holes) [
12], suggesting a comparable semimetal structure, but a smaller 0.006 meV gap indicates stronger disorder effects. The polycrystalline nature introduces grain boundaries, amplifying disorder effects.
Antisite defects and vacancies create localized spin misalignment, increasing resistivity in the zero field. The field reduces this, enhancing conductivity and producing negative MR, as seen in polycrystalline samples [
27]. From the resistance measurements at µ
0H
app = 1 T, it can be seen that magnetic field suppresses spin disorder and eventual magnon scattering, increasing mobility and leading to the linear R(T) curve with a steeper negative slope. The high DOS from disorder supports linear carrier excitation, reducing resistance.