Multi-Field Coupling- and Data-Driven-Based Optimization of Cooling Process Parameters for Planetary Rolling Rolls

In the three-roll planetary rolling process, excessively high surface temperature of the rolls can easily lead to copper adhesion, deterioration of roll surface quality, shortened rolling lifespan, and severely affect the quality of copper tube products as well as production efficiency. To improve the cooling efficiency of the roll cooling system, this study developed a fluid–solid–heat coupled model and validated it experimentally to investigate the effects of nozzle diameter, spray angle, and axial position of the spray ring on the cooling performance of the roll surface. Given the low computational efficiency of finite element simulations, three machine learning models—Random Forest (RF), Gradient Boosting Decision Tree (GBDT), and Support Vector Machine (SVM)—were introduced and evaluated to identify the most suitable predictive model. Subsequently, the Particle Swarm Optimization (PSO) algorithm was employed to optimize the geometric parameters of the spray ring. The results show that the maximum deviation between the coupled model predictions and experimental data was 4.36%, meeting engineering accuracy requirements. Among the three machine learning models, the RF model demonstrated the best performance, achieving RMSE, MAE, and R² values of 1.7336, 1.3203, and 0.9082, respectively, on the test set. The combined RF-PSO optimization approach increased the heat transfer coefficient by 44.72%, providing a robust theoretical foundation for practical process parameter optimization and precision tube manufacturing.