Numerical Study of Wear Characteristics of Vertical Shaft Planetary Mixer Blades
Abstract
1. Introduction
2. Models and Methods
2.1. Mixer Model
2.2. Discrete Element Contact Model
2.3. Model of Concrete Aggregate
2.4. Simulation Scheme and Simulation Parameter Setting
3. Results and Discussion
3.1. Preliminary Simulation Analysis
3.2. Effect of Different Factors on Blade Wear
3.2.1. Effect of Mixing Speed on Blade Wear
3.2.2. Effect of Blade Angle on Blade Wear
3.2.3. Effect of Aggregate Percentage on Blade Wear
3.2.4. Effect of Aggregate Shape on Blade Wear
4. Conclusions
- (1)
- The type of blade wear is abrasive wear accompanied by impact. The maximum wear location occurs in the outermost middle and lower regions of the blade, which is consistent with the actual spatial distribution of wear.
- (2)
- The blade wear depth increases linearly with the increase in mixing speed. The higher the mixing speed, the more intense the particle movement, the higher the contact frequency of particles with the blade, and the greater the cumulative contact energy and force experienced by the blade, resulting in more severe blade wear.
- (3)
- The depth of blade wear decreases with the increase in blade angle. The larger the blade angle, the slower the particles move, the less contact energy and contact force the blade is subjected to, and the less the blade wears.
- (4)
- The depth of blade wear increases with the increase in the proportion of stone aggregate. Stone aggregate is the main material factor causing blade wear: the larger the proportion of stone aggregate, the larger the impact load of the blade by particle collision, and the more serious the degree of blade wear.
- (5)
- Cone-like stone aggregate has the most serious impact on blade wear, while the impact of spherical aggregate is the lightest. The gravel aggregate is more likely to form a localized high-stress region on the blade surface due to its sharp edges, thus increasing blade wear.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Material | Poisson’s Ratio | Density (kg/m3) | Shear Modulus (GPa) |
---|---|---|---|
Aggregate | 0.35 | 2500 | 20 |
Mortar | 0.25 | 2000 | 3 |
Blade | 0.3 | 7850 | 70 |
Title 1 | Coefficient of Restitution | Coefficient of Static Friction | Coefficient of Rolling Friction | Surface Energy (J/m2) |
---|---|---|---|---|
Aggregate–Aggregate | 0.7 | 0.3 | 0.02 | 1 |
Aggregate–Mortar | 0.8 | 0.35 | 0.015 | 6 |
Aggregate–Blade | 0.6 | 0.2 | 0.03 | 0.1 |
Mortar–Mortar | 0.7 | 0.3 | 0.01 | 3 |
Mortar–Blade | 0.5 | 0.1 | 0.025 | 0.3 |
Factor | Case | Rotation Speed (rpm) | Blade Angle (°) | Proportion of Aggregate (%) | Aggregate Type |
---|---|---|---|---|---|
Rotation speed | 1 | 20 | 40 | 60 | Elliptic |
2 | 25 | 40 | 60 | Elliptic | |
3 | 30 | 40 | 60 | Elliptic | |
4 | 35 | 40 | 60 | Elliptic | |
Blade angle | 1 | 25 | 30 | 60 | Elliptic |
2 | 25 | 35 | 60 | Elliptic | |
3 | 25 | 40 | 60 | Elliptic | |
4 | 25 | 45 | 60 | Elliptic | |
5 | 25 | 50 | 60 | Elliptic | |
Proportion of aggregate | 1 | 25 | 40 | 30 | Elliptic |
2 | 25 | 40 | 40 | Elliptic | |
3 | 25 | 40 | 50 | Elliptic | |
4 | 25 | 40 | 60 | Elliptic | |
5 | 25 | 40 | 70 | Elliptic | |
Aggregate type | 1 | 25 | 40 | 60 | Block |
2 | 25 | 40 | 60 | Cone-like | |
3 | 25 | 40 | 60 | Elliptic | |
4 | 25 | 40 | 60 | Spherical |
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Jiang, S.; Zhang, H.; Zeng, Q.; Du, Q.; Liu, X. Numerical Study of Wear Characteristics of Vertical Shaft Planetary Mixer Blades. Materials 2025, 18, 3137. https://doi.org/10.3390/ma18133137
Jiang S, Zhang H, Zeng Q, Du Q, Liu X. Numerical Study of Wear Characteristics of Vertical Shaft Planetary Mixer Blades. Materials. 2025; 18(13):3137. https://doi.org/10.3390/ma18133137
Chicago/Turabian StyleJiang, Shoubo, Hongwei Zhang, Qingliang Zeng, Qian Du, and Xiaopeng Liu. 2025. "Numerical Study of Wear Characteristics of Vertical Shaft Planetary Mixer Blades" Materials 18, no. 13: 3137. https://doi.org/10.3390/ma18133137
APA StyleJiang, S., Zhang, H., Zeng, Q., Du, Q., & Liu, X. (2025). Numerical Study of Wear Characteristics of Vertical Shaft Planetary Mixer Blades. Materials, 18(13), 3137. https://doi.org/10.3390/ma18133137