Meso-Structural Modeling of Asphalt Mixtures Using Computed Tomography and Discrete Element Method with Indirect Tensile Testing
Abstract
1. Introduction
2. Materials and Specimen Preparation
2.1. Materials
2.2. Preparation of Indirect Tensile Test Specimens
3. Test Methods
3.1. Indirect Tensile Test
3.2. X-Ray CT Scanning
4. Meso-Structural Modeling Based on CT-DEM
4.1. Meso-Structure-Incorporating Geometric Modeling
- Two-dimensional tomography. X-ray CT scanning was performed on the asphalt mixture specimen to obtain 2D cross-sectional images of its internal structure;
- Generation of 2D aggregate and void masks. The 2D compositional structure of aggregates and voids was extracted from CT images using digital image processing techniques based on adaptive thresholding and morphological operations. Separate masks were generated for each phase;
- Generation of 2D masks for aggregates, voids, and asphalt mortar. Boolean operations were employed to derive the asphalt mortar mask, resulting in complete 2D masks of the three components: aggregates, voids, and asphalt mortar. This study focused on aggregates larger than 2.36 mm, while smaller aggregates, including mineral fillers and asphalt, were incorporated into the asphalt mortar phase. Voids with diameters less than 0.6 mm were excluded from the analysis;
- Generation of 3D geometric model. The processed 2D masks of aggregates, asphalt mortar, and voids were converted into a 3D geometric model using 3D reconstruction technology;
- Generation of 3D surface mesh. The 3D geometric model was converted into a DXF-format 3D surface mesh model at a 1:1 scale, followed by verification of the surface mesh’s integrity.
4.2. Meso-Structure Incorporated Physical Modeling
- Generation of discrete element segmentation domain (DESD). The DESD was generated based on the dimensional parameters of the digitized asphalt mixture model. Within the boundaries of the asphalt mixture model, spherical discrete elements with diameters ranging from 0.6 to 0.8 mm were randomly distributed to establish the DESD;
- Importation of digitized 3D surface mesh model into DESD. The digitized 3D surface meshes of aggregates and voids were imported into the discrete element segmentation domain through nodal coordinate matching, ensuring spatial alignment with the geometric model;
- Segmentation. The DESD was partitioned based on the 3D surface mesh models of aggregates and voids, resulting in discrete element assemblies (DEAs) for the aggregate and void phases. The asphalt mortar’s DEA was then derived using Boolean operations;
- Contact model. The linear parallel-bond model was applied to simulate intra-phase interactions within the DEAs of the aggregates and asphalt mortar, as well as inter-phase interactions between aggregate and asphalt mortar DEAs;
- Discrete element assembly of voids. The voids’ DEAs were removed to achieve a realistic void structure simulation.
5. CT-DEM Numerical Modeling Based on IDT Test
5.1. Model Establishment
5.2. Boundary Conditions
5.3. Contact Model Parameters
6. Model Validation
7. Analysis and Discussions
7.1. Multi-Scale Internal Force Analysis
7.1.1. Internal Force Response Path
7.1.2. Mesoscopic Internal Forces
7.2. Fracture Propagation Process
7.3. Meso-Crack Propagation Behavior
8. Summary and Conclusions
- The IDT specimens contain two distinct force chain systems: vertically oriented chains resisting compression forces and horizontally oriented chains resisting tension forces. These force chains exhibit distinct correlations in quantity and morphology. With increasing displacement and the specimen’s fracture, the horizontal force chains rupture, while the vertical force chains develop an increased curvature, reducing their vertical deformation resistance. Concurrently, the increase in the number of horizontal force chains accelerates the specimen’s fracture;
- During IDT numerical simulations, the aggregate skeleton sustains the highest internal forces, while the mortar carries minimal forces. The contact forces between mortar and aggregates maintain intermediate magnitudes. The aggregate skeleton serves as the primary load-bearing structure, with the aggregate–mortar interface as the secondary load-bearing structure. Both the internal forces within the aggregate skeleton and the mortar exhibit strong linear correlations with temperature, with the mortar showing a significantly higher temperature sensitivity. Additionally, the mortar’s internal forces maintain the most substantial linear relationship with externally applied loads;
- The evolution of internal meso-cracks undergoes three characteristic phases: Phase I (0–10% of peak load) with no crack formation, Phase II (10–100% of peak load) exhibiting stable crack propagation, and Phase III (post-peak load) showing accelerated crack growth. The aggregate–mortar interface maintains consistently higher meso-crack quantities throughout these stages than the mortar;
- In the IDT test, the crack-influencing zone is concentrated within a 20 mm radius from the specimen center. Meso-cracks initially form at both the upper and the lower platen contact points and progressively develop in the central region as loading continues, ultimately interconnecting to cause complete specimen failure. Meso-cracks preferentially originate at aggregate–mortar interfaces and void boundaries, with propagation primarily following interfacial paths adjacent to the main fracture trajectory;
- The initiation of meso-cracks in IDT tests correlates with the strength and deformation capacity of asphalt mixtures. Enhanced strength combined with an improved deformation capacity delays the initiation of meso-cracks. Furthermore, the aggregate–mortar interface plays a significant role in the fracture performance of asphalt mixtures. The aggregate–mortar interfacial zone should be prioritized as a key research focus for understanding and improving the crack resistance of asphalt mixtures.
9. Research Significance and Engineering Application Values
- From a theoretical perspective, this study presents a preliminary exploration of digital twin modeling for asphalt mixtures, in line with current research trends. It also expands the theoretical foundation and broadens the scope of digital twin modeling applications in asphalt mixtures;
- In terms of engineering applications, the simulation method proposed in this study enables the rapid evaluation of asphalt mixture’s performance, reducing reliance on experimental testing in materials’ design and performance assessment. Moreover, it provides practical guidance for improving the crack resistance of asphalt mixtures.
10. Limitations and Future Research Directions
- The aggregate–mortar interface was modeled solely through contact mechanics, without considering the actual interfacial thickness. Future research should consider the interfacial thickness in multiscale simulation analyses;
- Aggregates smaller than 2.36 mm, along with mineral filler and asphalt, were collectively treated as asphalt mortar, and voids smaller than 0.6 mm in diameter were neglected. The current constitutive model does not incorporate the microscale structure, elemental composition, or viscoelastic characteristics of asphalt. To address this limitation, future research will employ Scanning Electron Microscopy and Energy-Dispersive X-Ray Spectroscopy to comprehensively characterize the asphalt’s microstructure and elemental distribution. In addition, viscoelastic parameters will be determined through linear amplitude sweep testing. On the basis of these microscale insights, a more refined constitutive model for asphalt mortar will be developed, aiming to enhance the physical accuracy and predictive capability of numerical simulations;
- This study has yielded several key findings through numerical simulations, including the distribution of force chains during the IDT test, mesoscale internal forces, fracture processes, crack propagation behavior, and crack resistance-improving strategies. Future work will include extended experimental investigations of the IDT test. Full-field strain measurements will be performed using the Digital Image Correlation method. These efforts, combined with fracture testing and theoretical analysis, will validate and expand upon the conclusions drawn in this study.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Technical Indicators | Requirements | Test Results | Test Methods |
---|---|---|---|
Penetration at 25 °C (0.1 mm) | 60–80 | 68 | T0604 |
Softening point (°C) | ≥55 | 65 | T0606 |
Ductility at 5 °C (cm) | ≥30 | 60 | T0605 |
Flash point (°C) | ≥230 | 259 | T0611 |
Particle Size Range (mm) | Aggregate Crushing Value (%) | Bulk Relative Density | Apparent Relative Density | Water Absorption (%) | Flat and Elongated Particles (%) |
---|---|---|---|---|---|
10–15 | 8.7 | 2.790 | 2.774 | 0.55 | 9.6 |
5–10 | 8.3 | 2.712 | 2.723 | 0.82 | 8.1 |
Particle Size Range (mm) | Apparent Relative Density | Sand Equivalent (%) | Clay Content (%) |
---|---|---|---|
0–3 | 2.693 | 64.3 | 3.0 |
Apparent Density (g/cm3) | Moisture Content (%) | Apparent Condition | Percent Passing (%) | |||
---|---|---|---|---|---|---|
0.6 mm | 0.3 mm | 0.15 mm | 0.075 mm | |||
2.726 | 0.3 | Free from clay lumps | 100 | 100 | 96.9 | 84.1 |
Length (mm) | Density (g/cm3) | Water Content (%) | PH |
---|---|---|---|
6 | 0.6 | 1.0 | 8 |
Contact Types | Parameters | Test Methods | Reference Standards |
---|---|---|---|
Aggregate–aggregate | E*, σc | Compression test | T0316-2005 [54] |
c, φ | Direct shear test | T0143-1993 [54] | |
Aggregate–mortar | E*, σc | Tensile test | T0713-2000 [51] |
c, φ | Direct shear test | T0143-1993 [54] | |
Mortar–mortar | E*, σc | Splitting test | T0716-2011 [51] |
c, φ | Triaxial compression test | T0718-2011 [51] |
Contact Type | Temperature | Effective Modulus E* (GPa) | Tensile Strength σc (MPa) | Cohesion c (MPa) | Friction Angle φ (°) | Bond Normal-to-Shear Stiffness Ratio k* | Friction Coefficient μ |
---|---|---|---|---|---|---|---|
Aggregate–aggregate | −10 °C | 24 | 35 | 35 | 20 | 1.5 | 0.7 |
0 °C | |||||||
10 °C | |||||||
20 °C | |||||||
Aggregate–mortar | −10 °C | 9.5 | 14 | 14 | 20 | 1.5 | 0.3 |
0 °C | 7.3 | 12.5 | 12.5 | ||||
10 °C | 4.5 | 9 | 9 | ||||
20 °C | 3 | 4 | 4 | ||||
Mortar–mortar | −10 °C | 2.3 | 21 | 21 | 0 | 1 | 0.5 |
0 °C | 2 | 18 | 18 | ||||
10 °C | 1 | 14.5 | 14.5 | ||||
20 °C | 0.5 | 8 | 8 |
Temperature (°C) | Peak Load | Displacement | ||||
---|---|---|---|---|---|---|
Experimental (kN) | Simulation (kN) | Relative Error (%) | Experimental (mm) | Simulation (mm) | Relative Error (%) | |
−10 | 27.5 | 26.84 | 2.40 | 2.05 | 1.96 | 4.39 |
0 | 22.7 | 21.58 | 4.93 | 2.14 | 2.30 | 7.48 |
10 | 18.9 | 19.84 | 4.97 | 2.40 | 2.39 | 0.42 |
20 | 17.9 | 18.03 | 0.07 | 2.48 | 2.45 | 1.21 |
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Li, Y.; Wang, Q.; Liu, B.; Tan, Y. Meso-Structural Modeling of Asphalt Mixtures Using Computed Tomography and Discrete Element Method with Indirect Tensile Testing. Materials 2025, 18, 2566. https://doi.org/10.3390/ma18112566
Li Y, Wang Q, Liu B, Tan Y. Meso-Structural Modeling of Asphalt Mixtures Using Computed Tomography and Discrete Element Method with Indirect Tensile Testing. Materials. 2025; 18(11):2566. https://doi.org/10.3390/ma18112566
Chicago/Turabian StyleLi, Yunliang, Qichen Wang, Baocheng Liu, and Yiqiu Tan. 2025. "Meso-Structural Modeling of Asphalt Mixtures Using Computed Tomography and Discrete Element Method with Indirect Tensile Testing" Materials 18, no. 11: 2566. https://doi.org/10.3390/ma18112566
APA StyleLi, Y., Wang, Q., Liu, B., & Tan, Y. (2025). Meso-Structural Modeling of Asphalt Mixtures Using Computed Tomography and Discrete Element Method with Indirect Tensile Testing. Materials, 18(11), 2566. https://doi.org/10.3390/ma18112566