Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon
Abstract
1. Introduction
2. Microcrack System beneath Cutting Abrasive Particles
3. Relationship between As-Sawn SR and SSD
4. Sawing Experiment
5. Results and Discussion
5.1. Surface Micromorphology and SSD of As-Sawn Cut Silicon Wafers
5.2. Prediction of SSD of As-Sawn Cut Silicon Wafers
5.3. Experimental Results and Theoretical Model Validation
6. Conclusions
- (1)
- A decrease in wire speed and an increase in feed speed result in an increase in SR and SSD of silicon wafers.
- (2)
- When cutting mono-Si with a diamond wire saw, there is a non-linear increasing relationship between the SSD and the SR of the silicon wafer, and the larger the SR value, the deeper the SSD.
- (3)
- The theoretical prediction value of SSD is in good agreement with the experimental measurement results. The larger the SR value of the as-sawn silicon wafer, the smaller the relative error of the SSD. The relationship between SSD and Ra has been further refined by adding a coefficient considering the influence of material ductile regime removal on Ra values when cutting mono-Si along the (111) crystal plane, so the improved relationship is SSD = 21.179 Ra4/3. Then the predicted SSD value is closer to the experimental measurement value.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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No. | Wire Speed vs. (m/min) | Feed Speed Vw (mm/min) |
---|---|---|
1 | 78 | 0.18 |
2 | 78 | 0.36 |
3 | 78 | 0.54 |
4 | 48 | 0.18 |
5 | 48 | 0.36 |
6 | 48 | 0.54 |
No. | Wire Speed Vs (m/min) | Feed Speed Vw (mm/min) | SR Ra (μm) | SSD (μm) | Relative Error between Predicted and Experimental Values | |
---|---|---|---|---|---|---|
Measured Values | Predicted Values | (%) | ||||
1 | 78 | 0.18 | 0.53 | 9.7 | 8.26 | 14.85% |
2 | 78 | 0.36 | 0.62 | 11.8 | 10.18 | 13.73% |
3 | 78 | 0.54 | 0.69 | 13.4 | 11.74 | 12.39% |
4 | 48 | 0.18 | 0.59 | 11.1 | 9.53 | 14.14% |
5 | 48 | 0.36 | 0.73 | 13.9 | 12.66 | 8.92% |
6 | 48 | 0.54 | 0.82 | 15.9 | 14.78 | 7.04% |
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Wang, K.; Gao, Y.; Yang, C. Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon. Materials 2024, 17, 553. https://doi.org/10.3390/ma17030553
Wang K, Gao Y, Yang C. Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon. Materials. 2024; 17(3):553. https://doi.org/10.3390/ma17030553
Chicago/Turabian StyleWang, Keying, Yufei Gao, and Chunfeng Yang. 2024. "Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon" Materials 17, no. 3: 553. https://doi.org/10.3390/ma17030553
APA StyleWang, K., Gao, Y., & Yang, C. (2024). Prediction of Subsurface Microcrack Damage Depth Based on Surface Roughness in Diamond Wire Sawing of Monocrystalline Silicon. Materials, 17(3), 553. https://doi.org/10.3390/ma17030553