Material Selection and Characterization for a Novel Frame-Integrated Curtain Wall

Curtain walls are the façade of choice in high-rise buildings and an indispensable element of architecture for a contemporary city. In conventional curtain walls, the glass panels are simply supported by the metal framing which transfers any imposed load to the building structure. The absence of composite action between glass and metal results in deep frames, protruding to the inside, occupying valuable space and causing visual disruption. In response to the limited performance of conventional systems, an innovative frame-integrated unitized curtain wall is proposed to reduce structural depth to one fifth (80%) allowing an inside flush finish and gaining nettable space. The novel curtain wall is achieved by bonding a pultruded glass fiber reinforced polymer (GFRP) frame to the glass producing a composite insulated glass unit (IGU). This paper selects the candidate frame and adhesive materials performing mechanical tests on GFRP pultrusions to characterize strength and elasticity and on GFRP-glass connections to identify failure module and strength. The material test results are used in a computer-based numerical model of a GFRP-glass composite unitized panel to predict the structural performance when subjected to realistic wind loads. The results confirm the reduction to one fifth is possible since the allowable deflections are within limits. It also indicates that the GFRP areas adjacent to the support might require reinforcing to reduce shear stresses.