An Evaluation of the Physical and Chemical Stability of Dry Bottom Ash as a Concrete Light Weight Aggregate
Abstract
:1. Introduction
2. Preceding Research on the dBA
2.1. The Discharging Process of dBA
2.2. Pore Properties of dBA
2.3. Physical Properties of dBA
2.4. Feasibility of dBA as a Construction Material in Relation to its Physical Properties
3. Experimental Plan and Method
3.1. Experimental Plan
3.2. Shapes of Various Artificial Aggregates
3.3. Test Method
3.3.1. Oxide Composition by XRF
3.3.2. Mineralogical Analysis by XRD
3.3.3. Chloride Content
3.3.4. Unburned carbon
3.3.5. Potential of Hydrogen
3.3.6. Heavy Metal Leaching Test
3.3.7. Minor Inorganic Compounds by ICP
3.4. The Physical Properties of Various Artificial Aggregates
4. Test Results and Discussion
4.1. Oxide Composition
4.2. Mineralogical Analysis
4.2.1. Quartz
4.2.2. Sulfate
4.2.3. Chloride
4.2.4. Unburned Carbon
4.2.5. Hydrogen Exponent (pH)
4.2.6. Heavy Metal Leaching Test
4.2.7. Minor Inorganic Compounds by ICP
5. Conclusions
- (1)
- An oxide analysis of dBA showed a composition similar to that of wBA, FA, and four types of LWA, and a mineral analysis showed that the primary component was quartz (SiO2), and in the case of dBA, wBA, and FA, the presence of Fe3O4 was clearer.
- (2)
- As for the SO3 content, it was found in significantly lower amounts in dBA compared to wBA, FA, and LWA-1 to 4, and the chloride content was also lower in dBA compared to the existing artificial LWAs. Thus, it is believed that there will not be any concerns of expansion caused by SO3 or corrosion of rebar by chloride.
- (3)
- As a result of measuring the unburned carbon content, it was found that dBA would be a stable aggregate for concrete production, as it has a relatively very low unburned carbon content compared to wBA, FA, and artificial LWAs.
- (4)
- In a leaching test carried out in accordance with the Official Waste Test Standards, the six major heavy metals were not detected. In contrast, Pb, Cd, Du, Hg, and As were detected when the test was conducted according to the Official Soil Pollution Test Standards, but they were all below the baseline.
- (5)
- An ICP analysis showed that some of the alkali metals and alkaline earth metals were found in larger amounts in dBA than in artificial LWAs, wBA, and FA, thereby resulting in higher pH levels, and Pb, Cr, and Cu were detected in a heavy metal leaching test. However, the heavy metals detected were found at levels below the baseline, based on which it was judged that there will not be any problems in real-life application.
- (6)
- Based on the above results, it is believed that there are no significant physical and chemical problems in using dBA as a lightweight aggregate.
- (7)
- This paper physically and chemically examined the possibility of using dBA as aggregate for concrete and it is intended that its characteristics by using it in mortar and concrete in the future will be examined.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Aggregate Size (mm) | Density (g/cm3) | Absorption (%) | Bulk Density (kg/m3) | Percentage of Absolute Volume (%) | |
---|---|---|---|---|---|
OD * | SSD ** | ||||
13 | 1.09 | 1.14 | 4.21 | 437.7 | 40.1 |
10 | 1.05 | 1.17 | 11.38 | 437.2 | 41.6 |
5 | 1.08 | 1.22 | 12.20 | 432.0 | 39.8 |
2.5 | 1.34 | 1.52 | 13.29 | 497.1 | 37.1 |
1.2 | 1.51 | 1.70 | 12.79 | 585.1 | 38.8 |
Type of Aggregates | Advantages | Drawbacks |
---|---|---|
dBA |
|
|
wBA | - |
|
Artificial light weight aggregate |
|
|
Natural aggregate |
|
|
ID | Full Name of Light Weight Aggregate | Test Items |
---|---|---|
dBA | Bottom ash discharged from dry process |
|
wBA | Bottom ash discharged from wet process | |
FA | Fly ash | |
LWA-1 | Artificial light aggregate from Korea | |
LWA-2 | Artificial light aggregate from USA | |
LWA-3 | Artificial light aggregate from Japan | |
LWA-4 | Artificial light aggregate from China |
ID | Density (g/cm3) | Absorption (%) | Bulk Density (kg/m3) | Percentage of Absolute Volume (%) | |
---|---|---|---|---|---|
OD | SSD | ||||
dBA | 1.72 | 1.76 | 12.11 | 732.8 | 45.52 |
wBA | 1.67 | 1.73 | 12.34 | ||
FA | 2.10 | - | - | - | - |
LWA-1 | 1.70 | 1.88 | 10.16 | 1029.1 | 60.54 |
LWA-2 | 1.47 | 1.51 | 2.36 | 766.2 | 52.12 |
LWA-3 | 1.38 | 1.50 | 8.89 | 738.4 | 53.50 |
LWA-4 | 1.39 | 1.53 | 10.15 | 767.0 | 55.18 |
MnO | SrO | BaO | Cl | Cr2O3 | ZrO2 | NiO | |
---|---|---|---|---|---|---|---|
dBA | 0.209 | 0.181 | 0.129 | 0.066 | 0.066 | 0.018 | |
wBA | 0.113 | 0.112 | 0.134 | 0.013 | 0.034 | 0.050 | 0.014 |
FA | 0.190 | 0.025 | 0.081 | 0.038 | 0.024 | 0.009 | |
LWA-1 | 0.059 | 0.019 | 0.020 | 0.023 | 0.006 | ||
LWA-2 | 0.143 | 0.029 | 0.062 | 0.009 | 0.033 | 0.037 | 0.013 |
LWA-3 | 0.145 | 0.099 | 0.140 | 0.038 | 0.042 | 0.035 | 0.031 |
LWA-4 | 0.061 | 0.098 | 0.076 |
ID | Test Items (mg/L) | |||||
---|---|---|---|---|---|---|
Pb | Cd | Cr6− | Cu | Hg | As | |
Standard * | 3 | 0.3 | 1.5 | 3 | 0.005 | 1.5 |
dBA | N.D | N.D | N.D | N.D | N.D | N.D |
ID | Test Items (mg/L) | |||||
---|---|---|---|---|---|---|
Pb | Cd | Cr6− | Cu | Hg | As | |
Standard | 200 | 4 | 5 | 150 | 4 | 25 |
dBA—2.5 mm size | 8.04 | 0.27 | N.D | 27.7 | 0.01 | 1.61 |
dBA—5 mm under | 6.86 | N.D | N.D | 6.23 | N.D | N.D |
Alkaline Metals and Earth Metals (mg/L) | Heavy Metal (mg/L) | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
K | Mg | Ca | Na | Pb | Cd | Cr | Cu | Hg | As | |
dBA | 1.2 | 34,770 | 10,775 | 22.4 | 0.1 | ND * | 1.0 | 515 | ND | ND |
wBA | 0.2 | 5552 | 2223 | 6.3 | 1.3 | ND | 0.1 | 56 | ND | ND |
FA | 0.1 | 9235 | 9552 | 4.9 | 0.0 | ND | 0.3 | 178 | ND | ND |
LWA-1 | 0.1 | 458 | 134 | 0.9 | 0.1 | ND | 0.6 | 260 | ND | ND |
LWA-2 | 4.5 | 673 | 2942 | 1.2 | 0.1 | ND | 0.9 | 174 | ND | ND |
LWA-3 | 5.1 | 4277 | 2419 | 1.3 | 0.1 | ND | 0.4 | 76 | ND | ND |
LWA-4 | 5.1 | 12,052 | 5880 | 28.1 | 0.2 | ND | 0.9 | 294 | ND | ND |
ST1 ** | - | - | - | - | 200 | 4 | 5 | 150 | 4 | 25 |
ST2 *** | - | - | - | - | 400 | 10 | 15 | 500 | 10 | 50 |
ST3 **** | - | - | - | - | 700 | 60 | 40 | 2000 | 20 | 200 |
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Kim, J.; Kim, H.; Shin, S. An Evaluation of the Physical and Chemical Stability of Dry Bottom Ash as a Concrete Light Weight Aggregate. Materials 2021, 14, 5291. https://doi.org/10.3390/ma14185291
Kim J, Kim H, Shin S. An Evaluation of the Physical and Chemical Stability of Dry Bottom Ash as a Concrete Light Weight Aggregate. Materials. 2021; 14(18):5291. https://doi.org/10.3390/ma14185291
Chicago/Turabian StyleKim, Jinman, Haseog Kim, and Sangchul Shin. 2021. "An Evaluation of the Physical and Chemical Stability of Dry Bottom Ash as a Concrete Light Weight Aggregate" Materials 14, no. 18: 5291. https://doi.org/10.3390/ma14185291
APA StyleKim, J., Kim, H., & Shin, S. (2021). An Evaluation of the Physical and Chemical Stability of Dry Bottom Ash as a Concrete Light Weight Aggregate. Materials, 14(18), 5291. https://doi.org/10.3390/ma14185291