Facile Solvothermal Synthesis of CuCo₂S₄ Yolk-Shells and Their Visible-Light-Driven Photocatalytic Properties

Abstract

In this present work, we synthesized a yolk-shell shaped CuCo₂S₄ by a simple anion exchange method. The morphological and structural properties of the as-synthesized sample were characterized using X-ray diffraction (XRD), UV-vis diffuse reflectance spectra (UV-vis DRS), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The SEM and TEM results confirmed that the uniform yolk-shell structure was formed during the solvothermal process. The band gap was about 1.41 eV, which have been confirmed by UV–vis DRS analysis. The photocatalytic property was evaluated by the photocatalytic degradation of methylene blue (MB) dye as a target pollutant under the visible-light irradiation. The experimental results confirmed the potential application of yolk-shell shape CuCo₂S₄ in visible-light photocatalytic applications.

1. Introduction

Owing to their unique structural properties, as well as outstanding electrical properties, hollow nanostructures with tunable shape and size have gained huge research interest in the field of supercapacitors, catalysis, and biosensors [1]. The hollow architectures have relatively less density, high porosity, fast electron transfer, and higher surface area than the bulk materials. Up to date, various hollow structured metal oxides and sulfides have been successfully synthesized using soft and hard-template techniques [2]. For example, Y. Chen et al. fabricated Co₃O₄ hollow microspheres using Polyvinylpyrrolidone (PVP) as a template [3]. This synthesized hollow Co₃O₄ exhibits superior lithium storage capacity than the bulk Co₃O₄. S.E. Moosavifard et al. synthesized CuCo₂O₄ hollow spheres using a simple soft template route, which exhibits superior electrochemical than the bulk CuCo₂O₄ [4]. However, little attention has been paid by the research community to investigate the structural property of hollow metal sulfides [5]. In the past few decades, ternary metal sulfides have attracted great attention in the field of energy storage devices and photocatalysts due to their outstanding electrical properties. Among them, copper-cobalt sulfides (CuCo₂S₄) have been recognized as a promising material for pollutants degradation and water splitting, since they offer superior stability than other metal sulfides. CuCo₂S₄ is considered to be an environmentally benign material compared to CdS and In₂S₃ due to its low cost, less toxicity, and availability in nature [6]. In the past few decades, various morphologies of CuCo₂S₄, such as flowers, particles, and clusters have been successfully prepared using various approaches. In this work, we report a solvothermal route to synthesize a novel yolk-shell shaped CuCo₂S₄ using the sulfidation of Cu-Co glycerate precursor with thiourea. The prepared CuCo₂S₄ yolk-shell exhibited superior photocatalytic activity towards the degradation of MB dye under the visible light without the aid of co-catalysts. To the best of our knowledge, this is the first report on the synthesis of CuCo₂S₄ yolk-shells and applications in visible-light-driven photocatalysts.

2. Experimental Section

In a typical synthesis, 35 mg of Cu (NO₃)₂·3H₂O, 72 mg of Co (NO₃)₂·6H₂O was dissolved in a mixture of 7 mL of glycerol and 40 mL of isopropanol to form a clear solution. Then the solution was stirred for 1 h at room temperature and transferred into a Teflon-lined autoclave vessel and kept at 180 °C for 6 h in a muffle furnace. After cooling, the brown precipitate was washed thrice with ethanol and dried in a vacuum oven at 70 °C for 2 h and named as copper-cobalt glycerate precursor (Cu-Co glycerate). For the preparation of CuCo₂S₄ yolk-shell architectures, 30 mg of the Cu-Co-glycerate precursor was re-dispersed in 20 mL of ethanol solution, followed by the addition of 60 mg of thiourea. Then the mixture was transferred into a Teflon-lined autoclave and heated to 200 °C for 2 h. Finally, the black color product was washed with acetone several times, to obtain the CuCo₂S₄ (named as amorphous CuCo₂S₄). To improve the crystallinity, the final product was calcined at 300 °C for 30 min under air atmosphere (named as crystalline CuCo₂S₄).

Materials Characterization

Crystallinity and phase purity were examined by X-ray powder diffraction (X’pert-PRO-PANalytical X-ray diffractometer operated at 40 Kv). The microstructures and morphologies of the CuCo₂S₄ were characterized using a scanning electron microscope (SEM: Zeiss EVO 18 electron microscope, Germany) and transmission electron microscopy (TEM: JEOL-JEM 2100, USA). Elemental mapping of the yolk-shell architectures was analyzed using the EDX attached to the TEM instrument. The UV-vis diffuse reflectance spectra (DRS) were analyzed using a JASCO spectrophotometer (V-750, Japan), using BaSO₄ as a reference. The photocurrent measurements were recorded using a CHI660B workstation with a three-electrode configuration system. Then, 0.25 M Na₂SO₄ electrolytewas used for photocurrent measurements. The photocatalytic degradation of MB aqueous dye was carried out at room temperature under the visible-light irradiation of a 300 W tungsten halogen lamp. Then, 50 mg of catalyst and 50 mL of MB solution (10 ppm) was used for the photocatalytic degradation. At given intervals of illumination, the samples of the reaction solution were taken out, centrifuged, and analyzed using the JASCO UV-vis spectrophotometer.

3. Results and Discussion

The XRD pattern (Figure 1a) shows that all the diffraction peaks can be matched to the cubic phase of CuCo₂S₄ (crystalline) with JCPDS card No. 42-1450 [7]. Any other impurity peaks and secondary phases were observed, indicating that the Cu-Co-glycerate precursor was completely transferred to the CuCo₂S₄ phase after the sulfidation process with thiourea. According to the Scherrer calculation, the average crystalline size of CuCo₂S₄ was calculated to be 12 nm. The XRD pattern of amorphous CuCo₂S₄ (without calcination) did not show any prominent peaks indicating the poor crystalline nature of the material. Figure 1b shows the UV-vis DRS patterns of as-prepared CuCo₂S₄, which provides imperative evidence of their visible light photocatalytic performance. Apparently, the CuCo₂S₄ sample exhibited strong photo absorption in the entire visible light region. Using the Tauc plot of (αhν)^1/2 vs. photon energy (hν), the band gap value for the CuCo₂S₄ yolk-shell was calculated to be 1.41 eV, respectively. SEM analysis was employed to investigate the morphology and the detailed structural property of the CuCo₂S₄ yolk-shells. SEM images from Figure 2a indicating a well-preserved spherical morphology with average diameters of about 1µm were observed. The interior structure of the yolk-shell structure was further investigated by TEM analysis. As shown in Figure 2d,e, the TEM images revealed that the CuCo₂S₄ composed of many hollow spherical shells with a relatively darker core could be observed in each of the spheres (Figure 2c). Moreover, the amorphous CuCo₂S₄ did not show any uniform yolk-shell formation. Furthermore, the selected area electron diffraction (SAED) pattern (the inset of Figure 2e) determined that the yolk-shell CuCo₂S₄ was existing in polycrystalline nature. The TEM observation clearly confirmed that the as-prepared CuCo₂S₄ yolk-shells consisted of a highly porous nature which may be beneficial for superior photocatalytic degradation. Furthermore, the EDS (Figure 3a–e) images clearly indicate that the Cu, Co, and S elements are uniformly distributed in the CuCo₂S₄ yolk-shells, as in Reference [8]. These unique yolk-shell structures possessed a porous structure with a large specific surface area, guaranteeing a large contact area between the dye and the photocatalyst. Moreover, the electron separation and transporting behavior of the excited electron-hole pairs in CuCo₂S₄ could be validated by photocurrent studies. An appreciable photocurrent value can generally originate from the enhanced charge transportation and separation efficiency of photo-generated carriers [9]. As outlined in Figure 3f, the CuCo₂S₄ yolk-shells show an obvious photocurrent value, which implies that the effective charge separation in the CuCo₂S₄ system may beneficial for superior photocatalytic activity.

Photocatalytic properties of the CuCo₂S₄ sample were investigated using the degradation of methylene blue (MB) dye as a target pollutant, Figure 4 shows the photocatalytic degradation curves (C_t/C₀) in % of MB aqueous dye solution with crystalline and amorphous CuCo₂S₄ as visible-light photocatalyst. For the blank test without the aid of any photocatalysts, the concentration of MB dye was not changed during the entire period of visible-light irradiation. After adsorption-desorption attainment in the dark, the change in the concentration of MB dye was only about 16% for crystalline CuCo₂S₄ material which was higher than that of amorphous CuCo₂S₄ powder (about 8%). However, the visible-light degradation of the crystalline CuCo₂S₄ was 95% after the 45 min visible-light irradiation, whilst that for the amorphous CuCo₂S₄ photocatalyst degraded only 38% after 45 min light irradiation [10,11,12]. Hence, crystalline CuCo₂S₄ had a higher photocatalytic activity than amorphous CuCo₂S₄ towards the MB degradation due to its pronounced oxygen vacancy and higher surface area (Figures S1 and S2).

As shown in Figure 5a, CuCo₂S₄ was evaluated by varying the photocatalyst loadings from 25 to 75 mg at 10 mg L⁻¹ of MB concentration. Initially, the degradation efficiency was increased with an increased number of catalytic loadings, which may be due to the availability of active sites for electron-hole pair generation. Beyond the 50 mg of photocatalyst loadings, the degradation efficiency was comparatively lower than the 50 mg loadings, which may be due to reduced light penetration in the photocatalyst system. The effect of dye concentration on the photocatalytic properties of CuCo₂S₄ was studied by varying the concentrations from 5 mg L⁻¹ to 20 mg L⁻¹, as shown in Figure 5b. It was observed that 5 mg L⁻¹ of MB dye was completely degraded within 60 min. Beyond 10 mg L⁻¹, the degradation efficiency of CuCo₂S₄ was much lower, which may be due to higher concentration of dye molecules blocking light penetration in the photocatalytic system. Figure 5c shows that the degradation rate constant of MB over the mg loading of CuCo₂S₄ (25), CuCo₂S₄ (50), and CuCo₂S₄ (75), was 12, 15, and 25 min⁻¹ × 10⁻⁴, respectively. Hence, the proper loading amount of CuCo₂S₄ (50%) photocatalytic showed higher photocatalytic activity than other loadings. In addition, as shown in Figure 6, the cycle test results illustrate that the crystalline CuCo₂S₄ had a lower loss in its activity after three cycles [13,14,15,16,17,18,19,20]. Therefore, crystalline CuCo₂S₄ yolk-shells powder would be an ideal candidate for visible-light photocatalytic applications. Some few examples of copper based photocatalyst materials and its comparison with the CuCo₂S₄ yolk-shells are shown in

Table 1. Summary of photocatalytic performance of copper based photocatalyst materials.

S.No	Compound	Synthesis Method	Light Source	Dye	Conc mg L−1	Catalyst Dosage	Irradiation Time	Efficiency	Ref.
1	Cu2SnS3	Solvothermal	100 W Xe Lamp	Methylene Blue	5	20 mg	240 min	N/A	[21]
2	Cu2SnS3	Solvothermal	150 W Tungsten–Halogen Lamp	Eosin	7.5	100 mg	140 min	N/A	[22]
3	Cu2SnS3	Hydrothermal	500 W Xe Lamp	Rhodamine B	10	100 mg	210 min	50%	[23]
4	CuCo2S4	Hydrothermal	500 W Tungsten–Halogen Lamp	Malachite Green	10	50 mg	360 min	40%	[24]
5	CoS2	Hydrothermal	8 W Halogen Lamp	Methylene Blue	5	50 mg	120 min	N/A	[25]
6	Hexagonal Cu2S copper sheets	N/A	300 W Xe Lamp	Rhodamine B	10	N/A	60 min	96%	[26]
7	Yolk-shell CuCo2S4	Ion exchange route	300 W Tungsten Halogen Lamp	Methylene Blue	10	50 mg	60 min	95%	This work

.

4. Conclusions

In summary, a simple solvothermal route was implemented for the preparation of CuCo₂S₄ yolk-shell structures. The UV-DRS spectra showed that the CuCo₂S₄ architectures had a broad visible-light absorption spectrum. The prepared CuCo₂S₄ yolk-shell structure exhibited good visible-light response and excellent photocatalytic activity towards the degradation of MB dye. The photocatalytic performances of the CuCo₂S₄ architectures were better than the previously reported degradation rate, which infers the potential applications of CuCo₂S₄. These results provided new insights that might lead to the development of CuCo₂S₄ yolk-shells for further application in the field of environmental remediation and energy storage devices, to utilize solar energy effectively.