Predicted Thermoacoustic Flame Response at Megawatt Scale in a Near-Stoichiometric Atmospheric Industrial Furnace

While gas-turbine combustors have received much research attention, the forced response of large atmospheric industrial flames is much less studied. To improve the understanding of thermoacoustic instabilities in industrial combustion systems, the forced response of a large natural-gas fired test furnace is computed using Scale-Adaptive Simulations (SASs) with a Flamelet Generated Manifold model. Two test burner configurations are compared. One produces a partially premixed flame (case P) and the other a non-premixed flame. Furthermore, the non-premixed configuration is simulated at both a slightly rich (case N) and a slightly lean set point (case NL). The flame is forced by perturbing the airflow using a superposition of sine waves at four discrete frequencies. That way, the gain and phase of the Flame Transfer Function (FTF) are determined in three simulations for a total of 12 discrete frequencies between 10 and 230 Hz. The results show very different behaviour of the partially premixed and non-premixed configurations. Case P is simulated to be a compact flame, with a maximum FTF gain of one around 70-80 Hz and a quasi-steady limit of 0.7. Case N and NL are characterised by slightly lifted flames acting as low-pass filters that quickly drop off towards higher frequencies. While the phase shift in case P is linearly dependent on frequency and can be related to its flame length, the non-premixed cases have a sharp initial phase shift that levels off with increasing frequency as the gain reduces to zero. Importantly, a non-zero phase shift at 0 Hz is observed for case NL. The nature of the combustion dynamics is further explored by a Proper Orthogonal Decomposition (POD) analysis. The FTFs are applied to predict the thermoacoustic stability using an Acoustic Network Model (ANM). This model is able to reproduce the stability of the cases observed in experiments. The results presented in this study provide insight on the effect of mixing and stoichiometry on the stability of large industrial furnaces.