1. Introduction
Bioturbosine is an alternative sustainable fuel for aviation that can be produced from biomass (organic matter of plant or animal origin, organic waste and residues), which can be used for energy purposes. Biofuels are mainly generated from jatropha seeds, microalgae, palm oil, fig oil, and others, but production is lower when based on coconut oil. The energy applications of biofuels are equivalent to those of fossil fuels. That is to say, they can be used to generate electricity, to generate heat, or to generate movement, among others, in domestic, industrial, or transport areas, with their main application in air transport [
1].
The Boeing and Airbus companies, together with the International Air Transport Association (IATA), have decided to contribute to the reduction in greenhouse gas emissions and ensure the availability of affordable fuel by gradually incorporating a fraction of bioturbosine into jet fuel [
1]. In Mexico, the “Flight Plan for Sustainable Biofuels” is intended to reduce greenhouse gas emissions by more than 50% and, through technological advances, to reduce the cost of bioturbosine [
1].
Due to the increasing volume of air transport, the demand for jet fuel has grown significantly in the last decade. Hydrocarbon processing companies and different research groups have begun to investigate possible production routes for kerosene fractions suitable for producing jet fuel not only from crude oil, but also from alternative sources. The International Aviation Carbon Offsetting and Reduction Program will be launched in the near future, with the goal of significantly reducing carbon dioxide emissions from aviation. This carbon dioxide reduction can only be achieved when using jet fuels derived from alternative sources [
1].
According to the International Air Transport Association (IATA), the demand for air transport continues to grow, with a projected total of 7 billion passengers by 2030, which represents an average annual growth of 3.8% compared to the base year, 2014. In 2015, more than 2000 flights from 22 airlines used biofuel for jets, but the prices remain higher than those of conventional fuels, thus limiting their commercial diffusion [
2,
3].
Since 2015, bioturbosine has been added to jet fuel at a concentration of 1% (bioturbosine is combined with fossil fuel); in 2017, it reached 10%, and it is expected to reach at least 50% by 2050. In Mexico, a sale of around 700 million liters was estimated for 2020 [
4,
5].
Bioturbosine use has intensified since 2011, when ASTM International approved blending up to 50% bioturbosine in commercial and military aircraft engines. However, production demands land and resources that compete with those used for the generation of food, which has caused a shortage of biofuels worldwide [
6,
7].
By 2025, the vast majority of countries must comply with European Union (EU) regulations, which require the blending of biofuels into jet fuel, or they will pay significant fines and face exclusion from routes if they are unable to supply the biofuels. This represents a worrying situation due to the low supply in the world market [
6,
7], For this reason, many companies in search of raw materials for the production of bioturbosine have become interested in Mexico. Mexico has an extensive territory, favorable climate, and other elements that make it ideal for the production of raw materials and technology for the development of biofuels [
8]. Although there are several crops used for producing oil in Mexico, only jatropha and castor beans are being worked on, and recently, microalgae have gained special attention [
9].
Mexico is a diverse country with the capacity to offer a large quantity of raw materials and oils for the production of biofuels. Among them,
Jatropha curcas L., or the Mexican pine nut, which is native to Mesoamerica, presents a wide genetic variability in Mexico. It is a plant with a high oil content in its seeds (26.4% to 56.9% in laboratory tests). Higuerilla (
Ricinus communis L.) is adaptable to various climates in the Mexican territory, although it has not been cultivated in large areas. Although Malaysia produces 50% of the world’s African palm, its production has intensified in American countries due to climatic requirements. Agave is adaptable to lands that are not suitable for cultivation; its production is estimated to be 40 to 100 tons of dry matter per hectare per year, and it has low input requirements [
8]. Microalgae are an important source of non-edible oil, and Mexico is well-suited for their production. Used edible fats, tallows, and oils have been developed on a large scale in European countries and in Brazil. Production costs are reflected in the oil-recycling process.
There are several ways to produce bioturbosine. Among the most commonly used are hydrotreatment, pyrolysis, hydrolysis, hydrothermal methods, gasification and the Fischer–Tropsch method, fermentation, and oligomerization [
7]. For the production of bioturbosine at a commercial level, the ASTM has certified only two processes: the hydroprocessing of triglycerides combined with the Fischer–Tropsch method and the thermochemical conversion of biomass through gasification [
9]. A disadvantage of these processes is that most require large amounts of water. For example, corn stover processing using gasification and the Fischer–Tropsch method requires 17.09 MT of water per hour for each ton of biomass processed [
4].
Today, efforts are being made to use coconut oil in the production of bioturbosine, since it has been reported that coconut oil is produced at a rate of 2689 L/ha/year. They contain an oil content of 63–65%. Crude coconut oil has a heating value of 37 MJ/kg and a density of 0.9089 g/mL [
4].
Hydroprocessing is the most widely used technique for processing oils into jet fuel, and with coconut oil, a specific energy of 44.2 MJ/kg of alternative jet fuel has been recorded; this is greater than that of Jet A1 fuel, which has a specific energy of 43.2 MJ/kg [
10]. In addition, with the cracking and isomerization/hydroisomerization of coconut oil, conversion yields of up to 77.6% have been achieved [
11].
A disadvantage of cracking in hydroprocessing is that it maximizes the production of polluting gases. An alternative to this problem is the use of 5–10% bioparaffin blends with commercial Jet A1 fuel to drive gas-turbine aviation engines without redesigning the fuel system or fuel supply infrastructure [
12]. Hydrocarbons for jet fuel have been obtained from biokerosene derived from coconut oil soap without using hydrogen or metal catalysts; however, this does not comply with ASTM standard D1655 [
13], and it is necessary to mix it at concentrations of up to 10% with Jet A1 fuel to meet the standard requirements [
14]. Other recent techniques have used microwaves to produce bioturbosine from coconut oil, and yields of up to 70.86% have been obtained in 15 min [
15]; likewise, through transesterification and the microwave process, a yield of up to 74.45% was reached [
16].
Other methods included an ultrasonic pretreatment process to improve the physicochemical properties of biomass with the aim of improving bio-oil yields [
17]. However, the process has been widely used in the production of biodiesel, but not in bio-jet fuel [
18].
To counteract the use of water in bioturbosine production, processes such as Centia and bio-synfining have been developed [
19]. The Centia process is based on the rapid pyrolysis of biomass, and water is not directly used in the conversion [
20,
21]. On the other hand, bio-synfining combines biomass gasification with the Fischer–Tropsch process. Although gasification may involve water, it is not an essential component of the entire process, making it an interesting option from the point of view of sustainability [
22]. The Fischer–Tropsch process, for its part, is capable of converting carbon monoxide and hydrogen into hydrocarbons without requiring the direct use of water, thus representing an alternative approach to the production of bioturbosine [
23,
24,
25]. Hydrotreatment is a process that uses water as a reagent and as a means of generating the steam necessary for the hydrogenation reaction of hydrocarbons, eliminating impurities and improving the quality of the final product [
26,
27].
Hydrotreatment is the only process that directly depends on the use of water, and although the other processes offer innovative and efficient alternatives in terms of water consumption, they still require it in some of their processes, thus necessitating alternatives that do not use water.
The objective of this work is to develop an alternative method for the generation of a biofuel that can be mixed with gasoline for airplanes, thus reducing the consumption of fossil gasoline for airplanes. In the production of biojet fuel, no water was used for the purification of the caustic residues, and amberlite resin was used; since no water was used, no subsequent treatment was necessary since no wastewater was generated. Likewise, regarding the production of biojet fuel based on coconut oil, there is little published literature related to this topic using coconut oil and the ultrasound technique, so the proposal of this work is innovative.
4. Conclusions
In general, alternative biofuels for jets are produced through three main processes: thermochemical, oleochemical, and biochemical processes. Some of the improvement pathways that are currently under development include the conversion of lignocellulosic materials via the Fischer–Tropsch (FT) method, hydrothermal liquefaction (HTL), and pyrolysis. Additional and optional methods include the hydrotreatment of lipid/fatty acid raw materials; fermentation of sugars or direct conversion of sugars into hydrocarbons (DSHC); and other hybrid technologies, such as alcohol-to-jet (ATJ) technology and aqueous-phase reforming of sugars (APR). The development and deployment of these conversion pathways are topics of worldwide interest, and several research papers have addressed their current status from the perspectives of sustainability, economy, and technology.
With growing concern about environmental issues, it is obvious that the restrictions and production criteria for jet biofuels will become more stringent in the future.
There are still few alternatives to conventional fuels in aviation because the fuel must have specific characteristics, such as high calorific value, high energy density, adequate viscosity, low freezing point, low water content, thermal and chemical stability, and low corrosiveness. In addition to that, it should be as economically viable and widely available as Jet A1 fuel.
In this work, FAME was synthesized from oils rich in short- or medium-chain fatty acids, which are contained coconut oil. Coconut oil as a feedstock has advantages over other vegetable oils in that it contains more than 65% medium-chain fatty acids. These medium chain fatty acids are a good feedstock for jet fuel.
The B5, B10, and B20 blends of bioturbosine produced from the transesterification of coconut oil met ASTM standards. The use of ultrasound as an energy source influenced the transesterification reaction time, achieving a conversion rate of more than 99%. With an exposure time of 10 min at room temperature, this, together with the elimination of caustic impurities without the use of water, can be attractive for bioturbosine production at the industrial level.