1. Introduction
Lithium-ion batteries used in electric vehicles (EVs) have a finite lifetime, and for safety reasons must be replaced when their capacity drops to 80% or below [
1]. However, these batteries can still be repurposed for other applications, where the remaining capacity is sufficient for less demanding tasks.
Figure 1 illustrates the life cycle of lithium-ion batteries, where a battery energy storage system (BESS) can effectively utilize retired batteries when their state of health (SOH) is between 80% and 60% [
2,
3]. The BESS comprises one or more battery packs, each of which uses a group of battery cells connected in parallel and in series [
4], to store electrical energy as backup power for households, data centers, charging stations, etc. [
5]. Battery cells in a battery pack can be connected in one of two architectures shown in
Figure 2: (a) a module groups the batteries in series, and then the modules are connected in parallel (denoted S-P), which is useful for high voltage applications; and (b) a module groups batteries in parallel, and then the modules are connected in series (denoted P-S) for applications requiring high capacity. In the past few years, many projects around the world have implemented a BESS by repurposing EV batteries. In the Netherlands, a 2.8 MWh BESS was installed for Johan Cruijff Arena in 2018 by reusing Nissan LEAF battery packs, each consisting of 192 cells, in an S-P connection [
6]. In Finland, a 2.6 MWh BESS was built in 2021 as a backup power resource for the power grid by repurposing Tesla Model S battery packs, each consisting of 7104 cells, in a P-S connection [
7].
Table 1 summarizes recent projects that repurposed EV batteries for a BESS. By leveraging a BESS, the demand for new batteries can be significantly reduced, thereby lessening the environmental impact associated with battery production. However, a BESS that reuses retired lithium-ion batteries from EVs still has some limitations when implemented.
One significant challenge in implementing a BESS is the varying capacity levels of the repurposed batteries connected in parallel and in series, indicating heterogeneous SOHs. The cells within a retired battery pack that exhibits heterogeneous SOHs can result in capacity and voltage imbalances, leading to inefficient energy storage and distribution [
8]. This discrepancy in capacity can cause weaker cells to discharge faster or to overheat, potentially shortening the lifetime of the entire battery pack and posing safety risks. Furthermore, the varying SOHs among the cells complicates the task of maintaining balanced charging or discharging across the battery pack, making it difficult to achieve an optimal performance and lifetime [
9]. As a result, the cells and modules need to be appropriately connected or bypassed (known as
scheduling) to mitigate these issues and ensure the reliable operation of a BESS that reuses EV batteries.
Table 1.
Projects around the world that reused batteries from EVs.
Table 1.
Projects around the world that reused batteries from EVs.
Name’s Project | Applications | Capacity | EV Model | Battery Pack Configuration |
---|
Johan Cruijff Arena (Netherlands) [6] | PV power supply, emergency supply | 2.8 MWh | 590 Nissan LEAF battery packs | 96S-2P 1 (192 cells) |
Former coal-fired power plant in Elverlingsen (Germany) [7] | Energy storage system for households | 3.0 MWh | 72 Renault Zoe battery packs | 96S-2P (192 cells) |
Cactos One Energy Storages (Finland) [10] | Energy storage system for households | 2.6 MWh | Tesla Model S battery packs | 74P-96S 2 (1704 cells) |
EUREF Campus (Germany) [11] | Multi-use storage unit compensates for fluctuations in the grid | 1.9 MWh | Audi battery packs | 4P-108S (432 cells) |
TGN Energy battery energy storage (Norway) [12] | Increased self-consumption | 216 kWh | Mercedes-Benz battery packs | NA |
Landafors hydropower plant (Sweden) [13] | Offers fast frequency reserve regulation to the power markets | 250 kWh | 48 Volvo plug-in hybrid battery packs | NA |
In the BESS, switches are integrated to schedule cells and modules by connecting or bypassing them [
14]. These switches enable scheduling to selectively isolate degraded cells or modules, thereby extending the battery pack’s useful lifetime [
15]. By dynamically adjusting the connections between cells and modules, it is possible to balance the load effectively and mitigate the impact of lower capacity cells and modules. Scheduling not only improves the reliability and efficiency of the BESS, but also reduces the need for new batteries by maximizing the utilization of existing battery resources. To achieve this, scheduling requires all the states in the BESS including the state of charge (SOC) and the SOH of the cells and modules, the terminal voltage and output current of the battery pack, the power demand (e.g., from households), and the available power supply (e.g., from solar energy) [
16,
17,
18]. The SOC of a battery indicates the current charge level as a percentage of its maximum capacity, whereas the SOH represents the ratio of the battery’s current maximum capacity to its original rated capacity. The required power demand and available power supply, collectively known as external systems information, refer to the amount of power the BESS needs to discharge and recharge. Incorporating BESS states into scheduling policy protects the battery pack by preventing excessive charging or discharging, and helps connect or bypass cells and modules appropriately. Furthermore, scheduling balances the SOC and SOH across cells and modules, ensuring that no single cell or module is overloaded [
19]. In particular, SOH balancing through scheduling reduces the difference between SOHs among cells by utilizing the cells with higher SOHs and bypassing the cells with the lowest SOHs. In this way, the rate of degradation of cells or modules with lower SOHs is minimized. This balance helps to distribute the load more evenly, further protecting the battery pack and extending its useful lifetime.
Scheduling for battery packs in a BESS has been explored in the literature. In [
20], an adaptive control algorithm was proposed to balance the SOCs for a series-connected battery pack. However, this approach overlooked the SOH and did not address parallel connections, limiting its effectiveness in comprehensive battery management. In [
21], a controller was focused on balancing the SOCs in parallel-connected batteries to prevent overcharge or overdischarge, but failed to consider SOHs and series connections. An approach was presented in [
15], where SOC balancing in parallel-series connections was proposed for automatic configuration according to the dynamic load, the storage demand, and the condition of each cell (i.e., SOC and current), yet it ignored SOH, which impacts a BESS lifetime. Other methods proposed in [
18,
22] were aimed at balancing SOHs by adjusting the charge and discharge durations for cells with weaker SOHs, but they ignored SOC and external systems information. Traditional methods like those presented in [
15,
18,
20,
21,
22] are limited when they do not consider both SOC and SOH, because ignoring one can lead to suboptimal performance and reduced battery lifetime [
19].
Deep reinforcement learning (DRL) has become a promising direction for battery pack scheduling with its ability to observe multiple states in a BESS and develop appropriate scheduling policies to optimize problem formulation. The combination of neural networks with reinforcement learning in DRL has proven to be a significant breakthrough, enabling the development of more scalable and efficient battery management strategies [
23]. Unlike traditional reinforcement learning, which struggles with high-dimensional state spaces, DRL can leverage neural networks to approximate value functions and policies more effectively [
24], allowing it to manage a larger number of cells and modules while responding in real time to critical factors such as SOC, SOH, and external systems information. In [
17], an SOH balancing framework was proposed based on DRL in a series-connected battery pack to minimize the SOH imbalance among battery cells by observing the cell SOCs and SOHs. However, this approach lacked the observation of factors like power demand, terminal voltage, and output current, which are essential for effective switch scheduling and battery pack longevity. In [
16], the authors proposed a DRL-based battery management algorithm to maximize the lifetime of retired batteries with varying SOHs in a parallel-connected battery pack, but they ignored scheduling for series-connected modules, so the approach was limited to applications requiring higher voltages. Moreover, the computational complexity in [
16,
17] was relatively high due to the extensive state space considered, and the proposals were limited to the use of a single agent, which can lead to a struggle with scalability when there is a large number of cells and modules. In [
25], a multi-agent DRL-based method was proposed to reduce the SOC and SOH imbalance among battery cells, but overlooked external systems information, which directly affects battery pack lifetime by preventing overcharging or discharging, especially for cells or modules with lower SOHs.
Table 2 shows the classification among battery scheduling algorithms.
In this study, we propose a battery management algorithm to maximize the BESS lifetime in a parallel-series connected battery pack with heterogeneous SOHs. To carry this out, the proposed algorithm first estimates the SOC and SOH of all cells jointly online. Then, based on the SOCs and SOHs of the cells and modules, a cooperative multi-agent deep Q network framework is implemented to schedule switches in the parallel-series connected battery pack by connecting or bypassing battery cells and modules. The proposed algorithm maximizes the battery pack lifetime and reduces the SOH imbalance among cells and modules. The algorithm also adapts to changes in external systems (i.e., power demand and available power supply). We demonstrate the effectiveness of our proposed algorithm via simulation using real, measured data compared to previous work.
The rest of this paper is organized as follows:
Section 2 explores the proposed parallel-series connected battery pack and the associated scheduling challenges.
Section 3 formulates the optimization problem by minimizing the reduction in SOH in the battery pack.
Section 4 presents the framework of the proposed algorithm.
Section 5 details the simulation setup, results, and the algorithm’s impact. Finally,
Section 6 provides the conclusion of this work.