1. Introduction
Throughout the years, there have been many innovations and iterations of aerodynamic solutions or mechanisms integrated into aircraft wings [
1]. The main purposes of these solutions are to control the boundary layer of air, modify the lift and drag forces generated by the wings, control the span-wise flow, or enhance the angle of attack capabilities of the aircraft [
2,
3,
4,
5,
6,
7]. Many of these mechanisms were either developed or improved thanks to advancements in organizations connected with military aviation, which is a key segment of aviation, due to the high focus on technological superiority and significant R&D financial outlays.
Amid actuated devices such as leading-edge flaps, trailing-edge flaps, or slats [
8,
9,
10], a new type of device has been trending in recent years. This device is called the leading-edge vortex controller (LEVCON), and it is a continuation of an already existing and widely used aerodynamic solution called the leading-edge root extension (LERX). LEVCONs should not be confused with vortex flaps or apex flaps; their basic principles of operation are very similar, but the application and placement are different, as shown in
Figure 1. The former are physically closer in resemblance to a conventional leading-edge flap, but instead of matching the upwash, they force separation on their upper surface to introduce a significant thrust component derived from vortex suction [
11,
12].
The latter devices typically compromise the apex portion of the delta wing, where they are hinged. Depending on the deflection direction (up or down), the apex flaps may produce positive or negative lift and pitching moment, and they are fully controllable regardless of the angle of attack [
13].
In comparison, LEVCON is designed to operate similarly to LERX, with its aim being to generate lift-augmenting vortices, i.e., vortex lift, at high angles of attack. While LERX is a fixed aerodynamic component of the aircraft, LEVCONs are actuated devices, which improve their performance in areas beyond high-angle-of-attack scenarios [
14]. A major difference between LEVCONs and vortex or apex flaps is that they can also be used for trimming and optimizing the lift-to-drag ratio in stable flight or for recovering the aircraft in post-stall scenarios. They can be deflected symmetrically and, similar to control surfaces such as ailerons or canards, asymmetrically for directional control [
15]. Direct and concise conclusions about leading-edge vortex controllers have not yet been drawn in public research. In fact, this aerodynamic solution might have more significance in classified research, as it is currently implemented in only one operational aircraft type: the Russian Sukhoi Su-57. The second instance of usage is in the navy version of the Indian LCA Tejas, but this aircraft has not progressed beyond the prototype phase due to unsatisfactory carrier-based capabilities [
16].
LEVCONs provide various improvements to delta wing aircraft due to the portion of lift, called vortex lift, that these wings produce. The origins of vortex lift can be traced back to low aspect ratio (AR) wings, which experience complex vortex flows that often lead to separation at the trailing edge. These types of wings exhibit a high angle of attack at maximum lift, a shallow lift curve slope, and reduced longitudinal stability as the angle of attack and sweep angles increase. Increased sweep concentrates the wing load further outboard, potentially causing tip stall. Another crucial aspect is the design of the leading edge, particularly for sweptback wings. Sharp leading edges induce premature flow separation, similar to what occurs with delta wings, even at low angle of attack [
17,
18].
In the 1930s, jet propulsion advantages were acknowledged [
19], but high-speed wing design progress was somewhat behind. In 1935, Winter [
20] conducted pioneering research on the topic of side-edge vortex, which introduced fundamental properties of what we now recognize as a separation-induced side-edge vortex [
18]. During the 1940s, scientists conducted experiments on swept and unswept wings with AR = 1–5. The results revealed that maximum lift is relatively unaffected by AR > 2 and that the angle of attack, at which lift is achieved, remains almost constant. For smaller AR, the angle at which maximum lift occurs increases, reaching up to 30 degrees. In cases with AR < 1, studies indicate that the lift coefficients are significantly larger than those that can be predicted by linear wing theory. This increase in lift is attributed to strong interactions between tip vortices, causing the center of the wake to be pushed downward [
17,
21]. In that same time period, Lippisch designed a set of five tailless delta wing aircraft, which featured swept and tapered wings, along with thick airfoil sections [
22]. The understanding of the advantages of wing sweep remained largely unknown until theoretical analysis was conducted by Jones [
23] in 1945, whose work demonstrated the benefits of sweeping the wing behind the Mach cone for supersonic flight, shedding light on the advantages of sweep for subsonic speeds as well. Around the same time period, an unconventional full-scale delta wing configuration, known as DM-1, had been uncovered. During the experimental phase, a serious modification in the form of a sharp leading-edge strip was incorporated into the DM-1. Subsequent tests demonstrated substantial increases in lift, compared to the clean configuration, owing to the formation of leading-edge vortices over the wing. These lift increments have been attributed to the presence of the leading-edge vortices, which showed resemblances with the side-edge vortex flows documented earlier by Winter [
20]. The obtained results clearly established the link between high angle of attack lift increments and leading-edge vortex flows [
19,
24]. The modified DM-1 marked the pioneering instance of an aircraft concept displaying leading-edge vortex flows, which became subjects of experimental study in the development of the new generation of slender-wing aircraft.
Experiments conducted on wings with high sweep angles have revealed that the root sections of the wing are not subject to significant peaks in pressure at the leading edge. Additionally, the pressure differences along the spanwise direction cause the boundary layer to move outward from these root sections. These two factors enhance the resistance of the root sections against flow separation, allowing them to generate lift coefficients that exceed the losses experienced when the wing’s tip sections stall. As a result, the wing’s root sections experience stalling at significantly higher angles, whereas the wingtip stalls at much lower angles. As the wing becomes thinner, the angle of attack at which vortex flow becomes observable decreases [
17,
25]. A major obstacle faced by delta wing aircraft was the significant reduction in the low-speed lift curve slope due to the effects of aspect ratio (AR), which necessitates significantly higher speeds and angles of attack for take-off and landing performance. The discovery of leading-edge vortex flows played a crucial role in resolving this issue [
18,
26,
27]. This breakthrough led to the creation of the first jet-powered delta wing aircraft, the XF-92A. The leading-edge vortex flows discovered in this aircraft enhanced its low-speed, high angle-of-attack flight capabilities. Polhamus [
28] summarized various advantages associated with leading-edge vortex flows. Initially, experimentation played a crucial role in the development of aerodynamic configurations, expanding to predict vortex flow aerodynamics. However, existing theories could not predict the intricate details of high angle-of-attack vortex flow aerodynamics. This challenge led to the evolution of theoretical methods, focusing on physics-based modeling of the leading-edge vortices near the lifting wing. These methods began with simplified models and gradually incorporated more intricate physics related to the vortex flows. Eventually, this approach shifted from modeling to capturing the vortices using computational fluid dynamics (CFD) [
18].
In summary, vortex lift results from the action of leading-edge vortices and is generated by highly sweptback sharp leading edges or highly swept leading-edge root extensions added to wings with moderate sweep (
Figure 2). Vortices generated by the swept wing leading edge are then captured under the airflow and remain trapped over the wing’s upper surface. This results in a negative pressure field over the wing’s top surface. The air flowing over the confined vortex is then pulled downwards, generating lift. Vortex lift generally increases with the angle of attack, but it also has its limits when the vortex bursts. One significant drawback is the increase in the drag component, resulting from the loss of suction behavior around the wing leading edge [
29,
30].
In addition to enhancing high-alpha capabilities, such as enabling flight at higher angles of attack and reducing stall speed, LEVCONs may also offer an improved lift-to-drag ratio across a broader range of attack angles [
15], higher sustained turn rates [
14], and enhanced directional controllability [
31]. The potential applications of the leading-edge vortex controller are extensive, and it holds promise for providing various benefits to future fighter aircraft [
32]. Researchers have already begun incorporating this device into the aircraft models they study [
33,
34,
35]. CFD plays a pivotal role in such studies, given its advantages of lower research costs, time efficiency, and simplification of the prototype phase prior to wind tunnel testing [
36,
37].
The literature review presented above clearly indicates a lack of comprehensive studies related to vortex lift-augmenting devices that can be implemented in real-life aircraft. Neither vortex flaps nor apex flaps have progressed beyond the research and experimental phases. LEVCONs have already been introduced in two different types of airframes: tail and tailless delta wing combat aircraft. Apart from military aviation, this solution can also be applied to supersonic airliners, given the highly swept delta wings used in this type of aircraft, especially during take-off and landing scenarios.
The present study aims to fill this gap through state-of-the-art numerical modeling. This method allows us to quickly assess the benefits of this actuated device. Choosing CFD was evident since we were working with custom computer-aided design (CAD) three-dimensional (3D) models. The geometries could be directly prepared for numerical simulations with only minor changes made during the pre-processing phase. Such swift action is not possible with experimental studies, which require carefully prepared 3D-printed models and a wind tunnel capable of handling high Reynolds number flows.
In the current study, the following topics/issues have been investigated:
- -
pre-processing of highly complex geometries for CFD study,
- -
computational domain dimensions and boundary conditions for external flows around symmetrical aircraft,
- -
mesh independence study,
- -
aerodynamic characteristics without LEVCON,
- -
aerodynamic characteristics with LEVCON deflected downwards at 10, 20, and 30 degrees in relation to the airframe, and at the optimal deflection angle in relation to the angle of attack,
- -
vortex flow visualizations around aircraft with and without LEVCON.
The obtained results have provided new insights into the flow dynamics of vortex lift-augmenting actuated devices. These insights may enhance not only the maneuverability but also the take-off and landing capabilities of modern fighter aircraft and any high-velocity aircraft with highly swept delta wings. The CFD results not only demonstrate that further investigation of this topic is worthwhile but also highlight the substantial amount of time required to optimize such complex geometries in order to provide improved flight characteristics across a broad range of the flight envelope.
3. Results
Despite the significant differences in cell count between the grids, the results from the mesh independence study turned out to be very close to each other, proving that the simulations are not mesh-dependent. The results are presented in
Table 13,
Table 14 and
Table 15.
The deviation between the average lift and drag coefficients was 0.4%, with a single maximum deviation reaching 1.7%. The momentum coefficient results showed a more significant average deviation of 22%, with a single maximum deviation of 80.9%, but it is to be expected with such small quantitative values. The critical angle of attack for an aircraft equipped with leading-edge root extensions (LERX) was approximately
. At the presumed stall speed of
, a plain aircraft equipped only with LERX would generate around
L = 24,400 kgF of lift force at best. The aircraft reached its peak lift-to-drag ratio of
at
. The typical lift-to-drag ratio range for fighter jet aircraft at stall speeds is around
= 8–10, with newer, highly sophisticated aircraft exceeding this range. However, this value will progressively decrease with the addition of high-lift and vortex devices, such as leading-edge vortex controllers and leading-edge and trailing-edge flaps.
Figure 12 presents aerodynamic coefficients and lift-to-drag ratios for the grids from the mesh independence study.
Table 16,
Table 17 and
Table 18 present the results for LEVCON deflections of
, and these will be further compared to medium grid results from the mesh independence study, as these cases use the same mesh creation settings.
LEVCON significantly increased lift in the higher range of angles of attack (
) at a minor cost of producing more overall drag. However, it did not show much improvement in the range of
= (0–10)
when compared to the aircraft with LERX. In the range of
= (10–40)
, the lift force generated by the aircraft with LEVCON increased significantly, with gains of up to
kgF observed. The aircraft with LEVCON produced more drag than lift in the lower range of
, but it also generated more lift than drag in the upper range of
. This characteristic is beneficial in highly maneuverable fighter aircraft, as they tend to operate in the upper range of
more frequently than traditional aircraft types.
Figure 13 presents the lift, drag, momentum coefficients, and lift-to-drag ratios for the aircraft equipped with leading-edge vortex controllers deflected at
.
To further highlight the differences in results between the aircraft in the clean configuration and with LEVCON, the gains and losses in terms of lift force and aerodynamic coefficients are shown in
Table 19,
Table 20 and
Table 21.
Surprisingly, the highest deflection angle did not provide the best results in terms of adding lift, but it produced less drag when compared to lower deflection angles. Nevertheless, all configurations introduced more drag across the entire range of , which is expected with the addition of any wing devices. Due to the relatively low increase in lift in the lower range of and the consistent increase in drag across the entire spectrum of , the lift-to-drag ratio experienced a downward trend at = (0–15), but an increasing trend can be observed in the range = (15–40).
What is also interesting is how the moment coefficients changed. The center of gravity was not moved between the configurations, and the aircraft with LEVCON exhibited stable static longitudinal stability and a pitch-down characteristic over a broader range of = (0–20). Beyond , the aircraft still had unstable static longitudinal stability, but the pitch-up characteristic was no longer present. This aspect would have to be further investigated by adjusting the center of gravity forward or aft to achieve the desirable longitudinal stability.
3.1. Flow Visualizations
In the following section, a closer look is taken at the flow patterns around the aircraft and how LEVCON improves lift force generation in high alpha scenarios. Up until
, the results for all deflections are very similar, and no significant improvement can be noted. From
onwards, LEVCON starts providing more lift than the aircraft with LERX. However, the range of
= (20–35)
is particularly interesting. For visualization purposes, three scenarios with
were compared.
Figure 14,
Figure 15 and
Figure 16 show flow visualizations and pressure distributions for
, respectively. The velocity magnitude is represented in
, and the pressure distribution is represented by the kinematic pressure in
, with 0 representing standard atmospheric pressure.
3.1.1. Leading-Edge Root Extension Results Interpretation
At
, the LERX forms a single vortex, which begins to establish at the root section of the wing and is completely formed about halfway along the extension’s leading edge, as shown in
Figure 14b. This behavior is especially visible on the left side of the aircraft, where the pressure distribution is visualized. As expected, the LERX induces vortical flow over the top surface of the wing, but the vortex diverges too far from the wing and breaks too soon to provide enough pulling force to stimulate and accelerate the airflow underneath it. Consequently, separation occurs on the outer section of the main wing, while the majority of the lift comes from the blended fuselage, the LERX section, and the inner part of the wing, as demonstrated in
Figure 14a,c.
At
, the root extension still generates a single strong vortex, but this time it forms closer to the fuselage section, as depicted in
Figure 15b. The flow pattern in
Figure 15a shows that a portion of the airflow is drawn in and under the vortex, but the velocity profile indicates that separation is also occurring on the outer part of the wing, though interestingly, on a much smaller scale than at
(
Figure 15c). Similar to the previous case, the pressure distribution corresponds with the high velocity profile, as a low-pressure area forms on the top surface of the root extension, where the main vortex is established. Another area worth noting is the connection between the LERX and the main wing. In this scenario, no significant vortical flow can be observed in that area, but the pressure is slightly lower when compared to the overall pressure distribution on the top surface of the aircraft. This is expected to change with the addition of LEVCON.
As shown in
Figure 16b, at
, the vortex is created at the root of the extension and is partially influenced by vortices originating from the nose section of the aircraft.
Figure 16a displays a significant change in the overall flow pattern, as a portion of the air from the nose section is drawn in and trapped under the vortex. This feeds the airflow over the main wing, delaying separation to some extent, as depicted in
Figure 16c.
3.1.2. Leading-Edge Vortex Controller Results Interpretation
With the addition of vortex controllers, the vortical flow pattern becomes much more prominent compared to the configuration with LERX. In all deflection scenarios, typically two main vortices are formed. The primary vortex is always created by LEVCON’s leading edge and, when compared to the LERX vortex, it is much more concentrated and extends further away from the leading edge, as observed in the central column of
Figure 14,
Figure 15 and
Figure 16. The secondary vortex is formed due to the highly swept edge connecting the LEVCON with the main wing. It is partially energized by the main vortex, but a significant portion of the airflow comes from underneath the device, feeding the vortical flow. In some scenarios, such as those shown in
Figure 14f,
Figure 15f and
Figure 16f,i, the primary vortex is energized by the tertiary vortex, created by the gap between the device’s inner edge and the fuselage. It has been observed that this flow phenomenon is likely the main cause of why a particular deflection tends to produce the most lift at a certain angle of attack compared to other deflection angles. The way this operates is that the air flowing through the gap is dragged into the main vortex, further energizing its vortical flow, rather than following the flow pattern around the fuselage. This is evident in the case of deflections with
at
, as shown in
Figure 14i,l,
Figure 15i,l and
Figure 16l. In a general sense, an important change has been introduced by the vortex controller device, and the flow pattern in the left column of
Figure 14,
Figure 15 and
Figure 16 indicates that the majority of airflow is pulled in and under the vortices, significantly improving the velocity profile near the outer part of the wing. This improvement suggests that separation has been eliminated to a great extent. Furthermore, with the addition of the vortex controller, a flatter stall characteristic has been achieved, and the critical angle of attack has been shifted from
to
, which is also a desirable outcome.
At
, the deflection angle of
provides the most lift force among the other considered deflection configurations. This can be specifically attributed to the flow phenomenon of the tertiary vortex being dragged into the primary vortex. The second-best deflection at
is
, which provides considerably lower lift force than the deflection of
. The majority of the flow is quite similar, but the primary vortex appears to be more concentrated, especially visible in the pressure distribution in
Figure 14h and
Figure 15h. The secondary vortex bursts slightly sooner than in the
configuration. The tertiary vortex does not form in this scenario, and instead, the majority of the air flowing through the gap between LEVCON and the nose section follows the flow pattern towards the end of the fuselage. Although the primary vortex looks more concentrated, the velocity profile near the outer surface of the wing seems worse due to the secondary vortex diverging too far from the wing’s surface, resulting in a slightly inferior flow pattern in that region, as observed in
Figure 14d,g and
Figure 15d,g. However, more is not always better. This is also evident in the LEVCON deflection of
, which yielded the worst results at
. Part of this result can once more be attributed to the tertiary vortex not forming and the airflow from within the gap following the flow pattern around the fuselage instead of strengthening the primary vortex. The vortical flow has a similar presence as in the two previous scenarios, but the higher deflection tends to push the vortex too far above the wing’s surface. This puts it at a disadvantage as it does not pull the air underneath itself with enough velocity to prevent separation near the wing’s tip. At this point, a significant conclusion can be drawn regarding the deflection angle. It must be high enough to produce an energized vortical flow but not too high to deflect the vortex too far from the wing’s surface.
At
, the performance of the LEVCON configurations varies. The
deflection yields the poorest results at this angle of attack. In
Figure 16e, the primary vortex appears to burst prematurely, lacking significant energizing of the secondary vortex, which is less prominent than at lower angles of attack. This secondary vortex is primarily fed by the air from underneath the device and the downward flow from the aircraft’s nose section, trapped beneath the primary vortex created by the LEVCON. The vortex originating from the gap between the device and the fuselage is still present and partially fed by vortices from the nose section, as shown in
Figure 16f. Separation starts occurring at the wing’s tip area, indicating the aircraft is approaching its critical angle of attack, as evident in
Figure 16d. At
, the
deflection configuration provides the highest lift force among the compared configurations. This can be attributed to the more prominent primary vortex, likely due to the formation of the tertiary vortex within the gap, as illustrated in
Figure 16i. The secondary vortex is also partially fed by vortices trailing from the nose section, enhancing the vortical flow and improving the overall flow pattern. As this angle of attack is nearly critical, separation occurs at the outer region of the wing, visible in
Figure 16g. Although this deflection experiences separation, it handles it better than the
variant. Lastly, the
deflection provides slightly lower lift force than the
deflection. In
Figure 16k, we observe the most energized vortical flow around LEVCON out of the three configurations. However, the results are suboptimal, likely due to the weak flow concentration in the crevice between the device and the fuselage, shown in
Figure 16l. This is understandable given the larger gap resulting from the higher deflection. The higher deflection pushes the vortex away from the wing, reducing the potential of the airflow underneath the vortex, as evident in
Figure 16j. On average, the
deflection performed worse at delaying separation at the wing’s tip region compared to the other vortex controller configurations. However, it still outperformed LERX, producing significantly more lift across the entire spectrum.
3.2. Stall Characteristics
The following section delves deeper into the topic of wing stall in the compared fighter jet configurations. Aircraft stalls are influenced by factors such as wing configuration, airfoil thickness, and aerodynamic features. The interplay between these design parameters and flight conditions significantly impacts the types of stalls that occur. Airspeed, angle of attack, and control surface effectiveness further contribute to the complexity of stall behavior. To understand the specific stall types occurring in the compared scenarios, it is essential to discuss the typical types of stall in correlation with airfoil maximum thickness. According to research conducted by McCullough and Gault [
60,
61], as elaborated upon by Polhamus [
62], Whitford [
30], and Luckring [
63], stalls can be categorized into three basic groups: leading-edge, trailing-edge, and thin airfoil stall. Furthermore, these stall categories can be linked to airfoil thickness, as indicated by McCullough and Gault [
60]. Airfoils with a small thickness-to-chord ratio (t/c < 9%) are susceptible to sudden thin airfoil stalls at steep angles of attack, resulting in turbulent airflow and separation over the upper surface. Thin airfoil stall occurs when the separation bubble forms near the leading edge of the wing and then reattaches further downstream in a turbulent manner. At higher angles of attack, the flow fully separates without reattachment on the airfoil. Intermediate airfoils (9% < t/c < 15%) exhibit prevalent leading-edge stalls, initiated at the airfoil’s leading edge due to steep angles of attack. Thicker airfoils (t/c > 15%) often experience trailing-edge stalls, with airflow separation starting at the wing’s rear section.
In the context of a fighter jet with a delta wing configuration featuring thin 6% t/c airfoils, the most prominent type of stall would be the thin airfoil stall. Delta wings with a moderate to high sweep angle are also susceptible to tip stall. The unique aerodynamics of delta wings, including the formation of strong tip vortices, can lead to tip stall conditions, especially during high angles of attack.
Similar to the methodology employed for vortex visualizations, this study examines three specific scenarios at
.
Figure 17 provides a detailed analysis of Mach number distributions in nine selected cross-sections along the wingspan for both LERX and LEVCON configurations deflected at
, with the goal of clearly distinguishing the stall patterns across the entire wing surface. When viewed from the left in each subfigure, cross-sections 1, 5, 6, 7, 8, and 9 maintain consistent position, however, cross-sections 2, 3, and 4 vary and are highlighted with red circles to emphasize the locations where full flow separation occurs. A portion of the color legend intentionally remains blank, as the transparent color is used to symbolize flow velocity similar to flight velocity.
As depicted in
Figure 17a–c, our delta wing aircraft, with a leading-edge sweep angle of 42
and no vortex devices or high-lift devices other than LERX, experiences a leading-edge stall as it approaches its critical angle of attack. Thanks to the higher leading-edge sweep of 64
, the root section of the wing maintains lift throughout the entire range of the angle of attack. The leading-edge stall occurs on the main wing, and the full separation, as shown in
Figure 17a–c, happens at wing sections located approximately 2.3, 2.3, and 3.4 m along the wingspan, respectively. This stall occurs because the aircraft in this study has a hybrid wing design, where the delta wing has a moderate leading-edge sweep angle of 42° and lacks proper vortex and high-lift devices other than LERX, relying predominantly on lift resulting from attached-flow theory. In contrast, the leading-edge root extension (64° of sweep) and leading-edge vortex controller (70° of sweep) primarily utilize the vortex lift phenomenon due to highly swept leading edges and are more aligned with the shape of slender delta wings (typically having more than 65° of sweep).
The addition of LEVCON improves the overall airflow over the main delta wing to a certain extent. Induced vortex flow patterns enhance the spanwise flow, delaying the stall occurrence beyond the half wingspan of the main wing, unlike the leading-edge stall that affects the entire surface of the main wing, as observed with LERX. For angles of attack
, a LEVCON deflection of
proves to be the most effective in terms of energizing the airflow over the main delta wing and delaying the stall, as evident in
Figure 17d,e. In these configurations, full separation occurs somewhere around 5.8 m along the wingspan. However, for
, this deflection angle shows considerably worse results, stalling at the 3.3 m section in relation to the wingspan. The deflection of
closely follows the behavior of
in the range of
, albeit in a weaker form (
Figure 17g,h), as the stall occurs at sections 5.4 and 5.3 m along the wingspan, respectively. This deflection provides the best results in terms of delaying stall at
, with fully separated flow observed only after the 5.4 m section of the wingspan (
Figure 17i). However, the highest deflection, as shown in
Figure 17j,k, does not provide meaningful gains, as explained in
Section 3.1.2. This configuration has the weakest stall delay capabilities at
, with separation fully forming at sections 4.8 and 4 m in relation to the wing span, respectively. As the aircraft approaches stall, specifically at
, a LEVCON deflection of
is found to be a middle ground between the two other deflections, as depicted in
Figure 17l, where full separation occurs at the outboard section of 4.2 m.
Despite these differences between the configurations, the outer portions of the wing still experience the tip stall phenomenon. One effective aerodynamic technique to mitigate tip stall is the implementation of washout, which involves designing the wing with a twist, gradually decreasing the angle of incidence from the wing root towards the wingtip. Consequently, the wingtip stalls at a higher angle of attack than it would without washout. This approach is often employed in fighter jet aircraft to delay stall at the wingtip. The aircraft used in this study incorporates a wing twist of −7 at the tip, corresponding to at angles of attack respectively, as the main wing of the aircraft also maintains an incidence angle of 1. However, this method proved ineffective in countering tip stall, indicating the need for additional wing devices to address the unfavorable flow in the wingtip region.
While LEVCON significantly enhances lift and stall characteristics, further comprehensive examination, considering its shape and sizing, as well as the incorporation of additional vortex and high-lift devices, is necessary. Leading-edge slats and flaps and trailing-edge flaps or flaperons, commonly used in modern fighter jets, can play a crucial role in improving lift and preventing stalls [
1,
2,
8]. Although these possibilities are acknowledged, they require a dedicated case study beyond the scope of this paper. This study exclusively focuses on the preliminary analysis of how LEVCONs influence the aerodynamic characteristics of a fighter jet. It is important to note that while the potential influence of additional devices is acknowledged, exploring their impact in conjunction with LEVCONs warrants a separate case study. The analysis also points towards the future direction of CFD research. The introduction of LEVCON accelerates the airflow to such an extent that the local Mach number surpasses Ma = 0.3, which means that the future investigations should also take compressibility effects into the consideration.
4. Discussion
Certainly, the shape of the leading-edge root extension, as well as the entire aircraft, could be further improved and refined to achieve an optimal velocity profile for the airflow around the designed airframe. The absence of high-lift devices, such as leading-edge flaps, does not present this aerodynamic solution in its best light. However, a comparative basis had to be established, and a clean configuration of the airplane model was chosen for this purpose. It is apparent that in the LERX configuration, the vortex dissipates rapidly at high angles of attack, suggesting that utilizing a steeper sweep angle, a thinner airfoil, or a sharper leading-edge might enhance the performance of this airframe.
LEVCON changes the overall airflow around the aircraft, producing more energized vortices, which strengthen each other and are induced onto the main wing. This in turn improves the flow across the wing, delaying separation and increasing lift over a wide spectrum of . The gains in generated lift are noticeable at = 20–40°, averaging at 8.5–10% depending on the configuration, while the peak gain being . We were hoping to achieve more in the lower area of angles of attack, mostly due to increased surface area of the LEVCON, but the gains were lower than expected. The critical angle of attack has been increased from to , which is a welcome growth, but not as high to call it a major improvement. On the other hand, a more flat stall characteristic has been achieved with the addition of LEVCON, which is an important aspect for highly maneuverable aircraft. As is the case with most wing devices, this aerodynamic solution also has its drawback in form of increased drag and this is especially harming for lower range of = 0–15°, where it produces an average of 3.5–6% more drag, depending on the configuration, while the peak increase of drag being . All of that, while producing <1% more lift. Subsequently, the lift-to-drag ratio deteriorated more in the lower range of , than it improved in the higher range of . This leads to the conclusion that this device is tailored more towards aircraft utilizing flight with high angle of attack, as is the case of fighter aircraft. Of coarse, the generated lift could be improved further and the effect of drag could be lessened with the use of the optimization process. Though for such complex shapes, where many geometrical aspects take place, it is a very tedious task. The simulation results proved that there are far more LEVCON sizing aspects than just its overall shape, such as the airfoil, leading-edge sweep angle or surface area. Inner sweep angle, leading-edge sharpness, mounting position and gap sizing between the fuselage and the device itself are equally as important. On top of that, there is the aspect of optimal deflection angle, which gives far more combinations than just 10, 20 or 30 degrees. The research presented in this work has shown that the Leading-Edge Vortex Controller is a capable device, but the conceptualization of its shape requires further investigation, as the geometry proposed in this article is certainly sub-optimal, meaning more geometric variations should be tested in the future. Another aspect that could be investigated is the usage of other high-lift and vortex devices in combination with LEVCONs, as perhaps they could positively influence each other, possibly expanding their capabilities. Most importantly, LEVCONs are movable surfaces, which can deflect symmetrically and asymmetrically in a dynamic matter, similar to ailerons or flaperons, meaning there is far more to evaluate regarding the flight dynamics of this device, than just steady-state aerodynamics.
This is where CFD as a research method really proves to be a very capable alternative to a physical wind tunnel, as it is possible to create virtually any variation of shape in the digital CAD environment and input those geometries to CFD code, such as OpenFOAM, in order to conduct a preliminary investigation of a problem without significant financial effort. This is not the case with experimental research, where we would have to 3D print or create physical copies of each of the tested configurations to investigate the problem at a basic level. The OpenFOAM 8 software proved to be extremely easy to work with, and thanks to its code, we were able to design around 100 numerical grids by using bash scripts, which partially automated the grid creation process. On a final note, we believe that the research provided in this work should be subject to experimental verification at a later stage when the topic of LEVCON shape optimization is further investigated. Future research should utilize experimental methods, such as wind tunnel testing on a scaled model of the fighter aircraft, in order to compare the numerical results with the experimental results. This, in turn, would require scaled 3D printed aircraft models, preferably with an actively controlled LEVCON mechanism, or at least a version of it in which the deflection angle could be easily adjusted between the testing sessions. Another experimental method is water tunnel testing, which would provide significant insight into the investigation of vortex structures’ behavior by using either dye visualization or Particle Image Velocimetry (PIV). Numerical research hinted at a possible location of dye injection openings on the top surface of the vortex controller, where significant suction persists due to vortex forming in that area. The dynamic behavior of vortex creation and breakdown could also be visualized in the water tunnel by introducing and combining motions, such as pitch, yaw, and roll.
5. Conclusions
The introduction of the leading-edge vortex controller (LEVCON) into the studied fighter jet geometry marked a significant improvement in lift generation and stall delay. Thanks to computational fluid dynamics (CFD) simulations, the impact of various LEVCON deflection angles could be explored, shedding light on their transformative influence on the aircraft’s aerodynamic characteristics. One of the most striking findings was the substantial increase in lift achieved with the incorporation of LEVCON. In the range of angles of attack = (20–40), the generated lift underwent significant improvement due to the phenomenon known as vortex lift. Lift gains ranged from 8.5% to 10% on average, with a peak gain of 19.4%. The energized vortices induced by these devices effectively improved the airflow over the main delta wing, ensuring that the wing maintained lift even at higher angles of attack. Furthermore, the incorporation of LEVCON played a pivotal role in delaying the stall. At high angles of attack, typically around = (20–35), the aerodynamic performance of the aircraft equipped with LEVCON far surpassed that of the configurations without this device. The vortices generated by LEVCON altered the airflow patterns, reinforcing the airflow on the main wing. This phenomenon significantly delayed the separation of airflow over the wing upper surface, allowing the aircraft to operate at higher angles of attack before experiencing stall conditions. Due to the introduction of LEVCON, the critical angle of attack was also raised from to . Additionally, the stall characteristic of the aircraft was improved, as it became more gradual and predictable, resembling a flatter stall profile. In summary, the incorporation of LEVCON into an existing delta wing aircraft led to a substantial increase in lift coefficients, ranging from 8.5% to 10% on average, and increased the critical angle of attack to . Unfortunately, as is the case with most wing devices, this aerodynamic solution also has its drawback in the form of increased drag. Nevertheless, the obtained results prove that LEVCON may pose a significant improvement to aircraft utilizing vortex flow aerodynamics.
The conducted analysis highlights the need for considering compressibility effects and employing compressible solvers. The accelerated airflow induced by LEVCON reaches such high velocities that the local Mach number surpasses the incompressible regime at Ma = 0.3. Furthermore, we emphasize the importance of subjecting the research presented in this work to experimental verification in subsequent investigations focused on LEVCON shape optimization. To comprehensively understand the complex aerodynamic phenomena associated with LEVCON, future research should incorporate experimental techniques. Specifically, wind tunnel testing using a scaled model of the fighter aircraft is essential to compare and validate the numerical findings. Additionally, employing water tunnel testing would yield insights into the behavior of vortex structures. These experimental approaches are vital for advancing our understanding of the dynamics involved in LEVCON.