Advances in Fault Condition Monitoring for Solar Photovoltaic and Wind Turbine Energy Generation: A Review
Abstract
:1. Introduction
2. Frequent Fault Conditions in SPV Generation Systems
- A total capacity of 942 GW of energy is produced with photovoltaic systems around the world.
- The biggest producer of SPV energy is China with around the 31% of the global production.
- The production costs regarding SPV systems are reported to be an average of 0.33 US dollar per watt-peak.
- Main maintenance actions are cleaning of the panel surface and revision of the connections and cables.
3. Current Methodologies for Fault Diagnosis in SPV Generation Systems
3.1. Techniques for Temporary Fault Identification
3.1.1. Solar Forecasting Methods
3.1.2. Optimal Design and Planification Methods
3.1.3. Strategies for Dust Accumulation
3.2. Fault Detection Based on Current-Voltage (I-V) Curves
3.3. Statistical Analysis for Fault Detection
3.4. Artificial Intelligence Techniques for Fault Detection
3.5. Infrarred Termography
3.6. Machine Learning for Fault Detection in SPV Systems
4. Frequent Faults Conditions in WP Generation Systems
- according to the geographical location for installation
- the turbine power output capacity
- the turbine blade rotor-axis configuration
- the airflow path to the turbine rotor
- the rotor-generator coupling (drivetrain)
- the power supply connection mode
- Blades, which could be curved (bend) or straight (flat) [146].
- Rotor shaft ensemble, that considers the rotor shaft, the upper and lower bearings, the brake system (disk and caliper), rubber isolators, torque sensors, and the coupling to the drivetrain [147].
- Tower or foundation, enclosing the drivetrain and control system, gearbox, and generator [147].
- Rotor column or stator shaft, possibly including the upper and lower hubs, and the guy wires [142].
- The foundation, in general terms, is a base structure for giving support to the WT by connecting the tower to the ground [128].
- Tower: This component is a structure that supports the nacelle, the rotor, and the blades allowing them to reach an adequate height for catching the wind flow [142].
- Blades: Components designed to catch the wind flow for converting kinetic energy of the wind into mechanical energy, that means, movement of the WT rotor [143].
- Nacelle: A structure that encloses and protect the drivetrain of a WT from environmental conditions, i.e., a housing for the coupling of the kinematic chain break-gearbox-generator [125].
- Break: Normally the WTs do not operate at extreme rotational torque or speeds, for these cases a brake system is designed to slow down the turbine at a cut-out wind speed for safeguard it [143].
- Gearbox: A mechanical element that connects the blade rotor to the generator for matching the speed difference between them, by converting the low-speed high-torque from the blade rotor shaft into high-speed low-torque of the generator shaft, to raise the power output of the WT [36].
- Generator: Converts the mechanical power into electrical power thanks to the high rotation speed achieved by the gearbox from the blade rotor, thus the energy is obtained by spinning cooper windings in a magnetic field [39].
- Power converter: Many WTs are equipped with a devise that converts the AC power output to a DC signal for storage purposes [148].
- Around 845 GW of energy are generated using WP around the world;
- The biggest producer of this type of energy is China with the 40.5% of the global production;
- The global weighted-average cost of electricity for WP projects has reached the 0.033 US dollars per kWh, making this energy the cheapest;
- Since WTs include many mobile parts, their maintenance is complicated and requires a shutdown of energy production;
- Main maintenance tasks include the lubrication of the moving parts, revision of the blades, the connections, cables, and protection of the whole system.
4.1. Faults in the Electrical Components of WTs
4.2. Faults in the Electrical Components of WTs
5. Current Methodologies for Fault Diagnosis in WP Generation Systems
5.1. FDDM Regarding Electrical Components of WTs
5.2. FDDM Regarding Mechanical Components of WTs
6. Prospective and Tendencies in the Emerging Methods for Monitoring Systems and Fault Diagnosis Regarding Renewable Power Generation Based on SPV and WTs
6.1. Prospective and Trends for SPV Systems Studies
6.2. Prospective and Trends for WPG Systems Studies
7. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Nomenclature
CAE | Convolutional Auto-Encoder | PBTL | Parameters-based Transfer Learning |
XBoost | Extreme Gradient Boosting | LSTM | Long Short-Term Memory |
ANN | Artificial Neural Networks | FLS | Fuzzy Logic System |
WRST | Wilcoxon Rank Sum Test | BAS | beetle antennae search-based |
PCA | Principal Component Analysis | DNN | Deep Neural Network |
FSK | Fast Spectral Kurtosis | AM | Attention Mechanism |
MLR | Mass-Loss-Rate | ReliefF | Relief series algorithm |
FIE | Fault Isolation Estimator | kNN | K-Nearest Neighbor |
TL | Transfer Learning | STFT | Short Time Fourier Transform |
MKFCNN | Multi-kernel Fusion Convolutional Neural Network | D-S T | Dempster-Shafer theory |
MC-CNN | Multi-Channel Convolutional Neural Network | KF | Kalman Filter |
RPCA | Recursive Principal Component Analysis | SM | Sensor Model |
FDAE | Fault Detection and Approximation Estimator | SVM | Support Vector Machine |
RTSMFDE | Refined Time-Shift Multiscale Fluctuation-based Dispersion Entropy | CNN | Convolutional Neural Network |
CPCSMM | Cosine Pairwise-Constrained Supervised Manifold Mapping | SPH | Smooth Particle Hydrodynamics |
ESRIR | Enhanced Sparse Representation-based Intelligent Recognition | Probability Density Function | |
GRNN-ESI | Generalized Regression Neural Network Ensemble for Single Imputation | WPT | Wavelet Package Transformation |
HA-ResNet | Hybrid Attention Improved Residual Network | MPE | Multiscale Permutation Entropy |
SDWBOTE | Dependent Wild Bootstrapped Oversampling Technique | NOFRF | Nonlinear Output Frequency Response Function |
SRFS | Stochastic Rain Field Simulation | MBCNN | Multi-Branch Convolutional Neural Network |
MSSM | Mahalanobis Semi-supervised Mapping |
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Temporary Faults (Weather Related) | ||||
---|---|---|---|---|
Ref. | Fault | Description | Common Examples | |
[67,68,69] | Cloud presence | This condition is presented when a cloud or a set of cloud passes over the photovoltaic panels. |
| |
[70,71] | Partial shadowing | The amount of light that reaches the photovoltaic panel surface is not uniform because some external elements like threes or buildings block the pass of the sun light generating shadows in some parts of the panel. |
| |
[66,72,73] | Dust accumulation | The dust suspended in the environment is dragged by the wind and it is accumulated on the surface of the photovoltaic panel blocking the light to reach the photovoltaic cells. |
| |
Permanent Faults | ||||
Ref. | Fault | Description | Common examples | |
[74,75,76,77] | Early fault | Electrical | These are faults that appear early in the lifecycle of the elements of the SPV system that affect the wires and connections between devices or the elements in charge of the energy conversion process like the power inverter. |
|
Panel | These are faults that appear early in the lifecycle of the photovoltaic panels. These faults are located only in the photovoltaic generator and its components so the DC generation process results affected. |
| ||
[78,79] | Extrinsic fault | Electrical | The extrinsic faults are considered the midterm problems of the system. As in the case of early faults, an electrical fault is mainly related with problems in the wiring and connections of the system. |
|
Panel | In this case this term refers to faults that directly affect the photovoltaic panel or any of its components but considering that the fault occurs at the middle age of the panel. |
| ||
[80,81] | Deterioration | Electrical | It is intended that every element in the SPV system will decrease its efficiency and capacities as an effect of the work they perform and aging. When this situation affects the wiring and connections in the SPV system it occurs an electrical fault bay deterioration. |
|
Panel | The semiconductor material that composes the photovoltaic cells as well as the outer materials that cover them tend to suffer a degradation over the time. The materials that are mainly affected are the silicon cell, the tempered glass cover, the aluminum frame and the panel seals. |
|
Ref. | Year | Classification | Technique | Fault |
---|---|---|---|---|
Solar forecasting | ||||
[85] | 2020 | Model-based | Simple linear regression |
|
[86] | 2020 | Model-based | Multiple linear regression |
|
[87] | 2020 | Model-based | SARIMA |
|
[88] | 2021 | Data-driven | Bi-LSTM |
|
[89] | 2020 | Data-driven | CNN |
|
[90] | 2021 | Data-driven | SVM |
|
Optimal design methods | ||||
[93] | 2018 | Data-driven | GA |
|
[94] | 2021 | Data-driven | PSO |
|
[95] | 2021 | Data-driven | Markov chain models |
|
[97] | 2022 | Data-driven | Static reconfiguration with puzzle arrangement. |
|
[98] | 2021 | Data-driven | Dynamic reconfiguration |
|
Strategies for dust accumulation | ||||
[99] | 2018 | Model-based | Multiple linear regression |
|
[100] | 2022 | Data-driven | Deep residual neural network |
|
[101] | 2020 | Data-driven | Image processing and ANN |
|
[102] | 2020 | Not applicable | Self-cleaning coat |
|
[103] | 2022 | Not applicable | Self-cleaning coat |
|
[104] | 2020 | Data-driven | Electrodynamic cleaner |
|
[105] | 2019 | Data-driven | Robotic arm |
|
[106] | 2018 | Data-driven | Automatic brush system |
|
Fault detection based on I-V curves | ||||
[108] | 2022 | Data-driven | I-V curve |
|
[109] | 2020 | Data-driven | I-V curve with probabilistic analysis |
|
[110] | 2019 | Data-driven | I-V curve with environmental conditions |
|
[111] | 2018 | Model-based | I-V curve and the kNN technique |
|
Statistical analysis | ||||
[112] | 2020 | Model-based | ANOVA |
|
[113] | 2018 | Data-driven | DWT with EWMA |
|
[114] | 2019 | Data-driven | GLRT |
|
[115] | 2021 | Data-driven | PCA |
|
Artificial intelligence techniques | ||||
[116] | 2020 | Data-driven | Multilayer perceptron ANN |
|
[117] | 2020 | Data-driven | CNN |
|
[118] | 2018 | Data-driven | PNN |
|
[119] | 2020 | Data-driven | ANN and Fuzzy logic |
|
Infrared thermography | ||||
[120] | 2020 | Data-driven | IRT with SVM |
|
[121] | 2021 | Data-driven | IRT with CNN |
|
[122] | 2021 | Data-driven | IRT with TILT and PCA |
|
Machine Learning | ||||
[122] | 2019 | Data-driven | CFS-ReliefF-ANN |
|
[123] | 2021 | Data-driven | HCT with SVM, Naive Bayes, and Logistic Regression. |
|
Electrical Components Faults | ||||
---|---|---|---|---|
Ref. | Year | Fault | Description | Examples |
[30] | 1999 | Degradation | Wheatear, or environmental conditions, affect the electric materials of the WTs components. | Corrosion in contacts, wires, and generator elements |
[36] | 2015 | Power disturbs | Power disturbs in the on-grid connection damage the generator and power converter of WTs. | Voltage variations, short-circuits, and voltage unbalance. |
[39] | 2009 | Failure of power converter | Torque reduction in WTs cause current transients in the generator affecting the power converter. | Short-circuit in the on-grid connection. |
[49] | 2021 | Failure of power converter | Problems caused by anomalies in the grid, loads and generator problems. | Power disturbs, variations in load, generator problems |
[32] | 2019 | Loss power generation | Humidity changes air density reducing the amount of power production in WTs | Loss of power in the generator output. |
[34] | 2012 | Failure of power converter | Changes in wind speeds vary the power through the converter, causing temperature changes affecting its hardware. | Temperature changes of the power converter hardware. |
[38] | 2017 | Failures of the generator | Large forces cause short-circuits in high-temperature superconducting generators affecting their operation. | Short-circuit in high-temperature superconducting generators. |
[40] | 2018 | Sigle-phase-to-ground fault | Collector systems of WTs are not effectively grounded and substation transformers are delta connected at collector line side. | Sigle-phase-to-ground fault in collector system |
[148] | 2022 | Failure of power converter | Short circuits faults and open-circuits fault cause failures in the power converter of WTs. | Short circuits faults and open-circuits faults in the power converter. |
[150] | 2021 | Failure of the generator | The stator and rotor problems usually occur because of the high electric and thermal stresses introducing asymmetries in the generator of WTs. | Thermal stress in the generator |
Mechanical Components Faults | ||||
Ref. | Year | Fault | Description | |
[21] | 2020 | Bearings faults | Overview about failure modes of two main branches of bearing in WTs: gearbox bearings and WT adjustment system bearings. | Faults in gearbox bearings and adjustment system bearings |
[42] | 2020 | Bearings faults | Damaged by factors like load variations, fatigue, or bad maintenance. | Imbalance, breakage, and excess of grease in the rolling bearing. |
[151] | 2021 | Bearings faults | Adverse conditions like long-term and variable wind speed, variable load can compromise the integrity of WTs bearings. | Bearing fault: ball fault, inner raceway fault, outer raceway fault. |
[152] | 2021 | Gearbox faults | The gearbox can be damaged by elements cracks, corrosion, aging, wear, etc. | Rotor imbalance and gearbox faults |
[44] | 2022 | Gearbox faults | When gearbox components are damaged drops in voltage, current and power of the generator are observed. | Gearbox bearings failure, or journal damage in the gearbox. |
[45] | 2022 | Gearbox faults | Industrial WTs have imbalance problems in the gearbox caused by damages in the gearbox bearings, gear aging or breakage. | Imbalance in the gearbox bearings |
[48] | 2021 | Gearbox faults | Simulated faults are induced in a real WT considering damage in the main bearings, broken tooth, and gear wear of a planetary gearbox. | Planetary gearbox: outer race fault, inner race fault, inner-outer race fault, ball’s fault, gear wear, broken tooth. |
[31] | 2021 | Rotor-blades faults | Raindrops can induce fatigue to the WTs blades by impact erosion. | Blade coating fatigue. |
[33] | 2007 | Rotor-blades faults | Dust in the wind cause changes in the rotor-blade surface roughness by particles accumulation. | Blade surface roughness modification. |
[35] | 2021 | Rotor-blades faults | Low temperatures cause erosion of leading-edges and protective coating in rotor-blades. | Blade leading-edge coating erosion. |
FDDM Regarding Electrical Components | |||||
---|---|---|---|---|---|
Ref. | Year | Fault | FDDM | Techniques | Accuracy |
[49] | 2021 | Power converter faults | Data-driven | CAE + PBTL | 92.5% |
[150] | 2021 | Generator faults | Data-driven | XBoost | --- |
[159] | 2020 | Generator faults | Data-driven | MKFCNN + LSTM + SoftMax | 93.8% |
[160] | 2020 | Generator faults | Model-based | SM + NOFRF | --- |
[161] | 2020 | Loss power generation | Data-driven | ANN + FLS | --- |
[40] | 2018 | Sigle-phase-to-ground fault | Model-based | D-S T | 99.6% |
[162] | 2021 | Pitch control system faults | Model-based | KF + ANN | 98% |
FDDM regarding mechanical components | |||||
Ref. | Year | Fault | FDDM | Techniques | Accuracy |
[44] | 2020 | Gearbox faults | Data-driven | WRST | 95% |
[48] | 2021 | Gearbox faults | Data-driven | RTSMFDE + CPCSMM, BAS + SVM | 100% |
[152] | 2021 | Gearbox faults | Data-driven | MC-CNN | 99.85% |
[155] | 2021 | Gearbox faults | Data-driven | ReliefF + PCA + DNN | 96–98.5% |
[163] | 2021 | Gearbox faults | Data-driven | CNN + LSTM + AM | 97.7% |
[164] | 2021 | Gearbox faults | Data-driven | FSK + MBCNN | 90–97% |
[165] | 2021 | Gearbox faults | Data-driven | ESRIR | 99.9–100% |
[31] | 2021 | Rotor-blade faults | Model-based | SRFS + SPH + MLR | 97% |
[43] | 2020 | Rotor-blade faults | Data-driven | GRNN-ESI + RPCA + PDF | 88.7% |
[153] | 2021 | Rotor-blade faults | Model-based | FDAE + FIE and STFT + kNN | --- |
[166] | 2021 | Rotor-blade faults | Data-driven | TrAdaBoost + TL | 99.1–99.8% |
[151] | 2021 | Bearings faults | Data-driven | HA-ResNet + WPT | 98.79% |
[167] | 2020 | Bearing faults | Data-driven | MPE + MSSM + BAS-SVM | 100% |
[168] | 2021 | Diverse nature faults | Data-driven | SDWBOTE + CNN | 99% |
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Jaen-Cuellar, A.Y.; Elvira-Ortiz, D.A.; Osornio-Rios, R.A.; Antonino-Daviu, J.A. Advances in Fault Condition Monitoring for Solar Photovoltaic and Wind Turbine Energy Generation: A Review. Energies 2022, 15, 5404. https://doi.org/10.3390/en15155404
Jaen-Cuellar AY, Elvira-Ortiz DA, Osornio-Rios RA, Antonino-Daviu JA. Advances in Fault Condition Monitoring for Solar Photovoltaic and Wind Turbine Energy Generation: A Review. Energies. 2022; 15(15):5404. https://doi.org/10.3390/en15155404
Chicago/Turabian StyleJaen-Cuellar, Arturo Y., David A. Elvira-Ortiz, Roque A. Osornio-Rios, and Jose A. Antonino-Daviu. 2022. "Advances in Fault Condition Monitoring for Solar Photovoltaic and Wind Turbine Energy Generation: A Review" Energies 15, no. 15: 5404. https://doi.org/10.3390/en15155404
APA StyleJaen-Cuellar, A. Y., Elvira-Ortiz, D. A., Osornio-Rios, R. A., & Antonino-Daviu, J. A. (2022). Advances in Fault Condition Monitoring for Solar Photovoltaic and Wind Turbine Energy Generation: A Review. Energies, 15(15), 5404. https://doi.org/10.3390/en15155404