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Energies
  • Review
  • Open Access

16 September 2021

Energy Recovery in Air Conditioning Systems: Comprehensive Review, Classifications, Critical Analysis, and Potential Recommendations

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Energy and Thermo-Fluid Group, Lebanese International University LIU, Bekaa 1803, Lebanon
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LARIS EA 7315, Polytech Angers, University of Angers, 49000 Angers, France
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Energy and Thermo-Fluid Group, International University of Beirut BIU, Beirut 146404, Lebanon
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Faculty of Technology, Lebanese University, Saida 1600, Lebanon
This article belongs to the Special Issue Hydrogen-Based Hybrid Energy Systems: Optimization, Control and Economic Issues

Abstract

Energy has become the backbone of humanities daily activities. Heating, ventilating, and air conditioning systems (HVAC), which consume around 39% of energy in the residential sector, have turned into an essential constituent for providing fresh air, especially after COVD-19, not only in hospitals but also in any simple construction. Thus, decreasing this percentage or recovering part of the energy lost is an essential issue in today’s energy management scenarios. In this context, the present manuscript suggests a comprehensive review, classifications, critical analysis, and potential recommendations for energy recovery in air conditioning systems. It classifies energy recovery into two main categories: using lost energy for external uses, such as heating domestic water, or with other devices; and using lost energy for internal uses, such as the hot airflow which can be reused again for increasing efficiency of HVAC. In addition, this paper presents a summary of previous research and undertakes a review of the devices used for recovering energy. Furthermore, this review identifies superior devices in terms of climate and weather conditions. These objectives are accomplished by investigating around 190 published papers to conclude that energy recovery devices show a considerable effect on energy consumption in HVAC, mainly the heat pipe, fixed plate, and rotary wheel devices.

1. Introduction

Energy has always been an essential requirement for the existence of all living organisms, as it is essential for growth, movement, maintenance, and creating work. Nowadays, with the rise of technological evolution and the rapid development of applications that need work, the human lifestyle has become more and more energy-dependent, especially in developing urban cities [1]. For instance, India has witnessed a rapid increase in energy consumption of around 16 times during the last six decades [2]. The International Energy Agency (IEA) predicted that by 2050, global energy consumption will increase by 50% [3,4], and buildings will account for the largest source of emissions due to the rapid growth in industries. Likewise, the growing demand for energy is likely to be more intense in growing states due to the growth of new buildings [5].
Based on the first law of thermodynamics, rising energy demand, global warming, energy shortage, and the necessity of providing fresh air, particularly after COVID 19, makes reducing energy loss a significant challenge [6]. The reduction of energy loss leads to developing a new strategy that arranges the use of energy, and, most importantly, ensures that power, which would otherwise have been lost, is made use of and provides benefits [7]. This strategy is called recovering lost energy [8].
Energy management has been comprehensively studied for almost 40 years. Recently, it has emerged as one of the most challenging issues and popular research topics, where its importance is equal to that of finding a new source of energy [9]. This is because the percentage of lost energy sometimes surpasses 60% [10], and, in addition, 72% of all-inclusive primary energy consumption is wasted during energy conversion [11]. Thus, recovering part of this loss is very beneficial. Lately, in residential and commercial buildings, energy consumption has escalated firmly. The main reason for this was due to the HVAC systems in those buildings [12,13]. HVAC accounts for almost 50 to 82% of the energy, of which 40% of the world’s overall final energy is spent in buildings [14]. While in non-industrial buildings, HVAC is responsible for around 18–35% of the total energy consumption [15], in commercial buildings HVAC accounts for approximately 30% of energy consumption [16,17]. In some countries, like Sweden, HVAC is frequently used to reduce radon problems, which makes heat recovery a vital requirement to reduce energy consumption [18].
The high-energy consumption of HVAC contributes to Energy Management System (EMS) becoming a fundamental issue for improving efficiency and providing significant energy savings in construction, particularly in relation to hospitals due to their utility for removing contaminated air [19]. Nowadays, EMS has become a primary concern in building projects, with many types of research completed on the BEMS (Building Energy Management System) over the last decade [20]. In addition, statistical results indicate that the effect of savings of BEMS raises from 11.39% to 16.22% yearly. This is due to the effort of continuous research which has led to improving this area [21]. Despite the improvements and high interest in research in BEMS, it has been estimated that 90% of HVAC systems do not operate optimally [21]. This demonstrates the necessity for developing systems to be more effective and, above all, for systems to operate at a lower cost in order to ensure their rapid spread [22].

2. Theoretical Background

During the last decade, HVAC systems have been used, not just for luxury purposes, but in situations where the primary function of HVAC is to provide fresh air circulation, and healthy and easy interior situations for occupants with the least non-renewable energy [23]. These systems have become more and more common, which makes recovering energy in HVAC nowadays a pressing issue.
The HVAC systems studied in this paper follow the Vapor Compression Refrigeration cycle (VCR), as shown in Figure 1. cold low-pressure vapor passes into the compressor and is compressed isentropically into high-pressure vapor, compression increases the temperature (from Tc to Th) and pressure of refrigerant (from Pl to Ph), as shown in Figure 2, the Clapeyron or P-V (Pressure-Volume) diagram and the entropy or T-S (Temperature-Entropy) diagram [24]. The gas then flows to the condenser; gas is condensed at constant pressure (Ph) to liquid and released its heat to the outside air (Qh) [25]. For this reason, if you place your hand directly above the condenser, you will feel hot air upcoming. This heat will be lost energy unless it is captured and used again. The high-pressure liquid is then transported to the expansion valve, which lowers the liquid’s pressure (from Ph to Pl) and the liquid’s temperature (from Th to Tc) at constant enthalpy via the throttling process. Refrigerant exits from the expansion valve as liquid-vapor mixture transport to the evaporator, where it is completely evaporated by absorbing the latent heat of vaporization (Ql). The change of state from a mixture to a gas within the evaporator requires heat absorption from the cold space. This process occurs at constant low pressure (Pl) to gas at the evaporator exit.
Figure 1. Refrigeration cycle basic working process [26].
Figure 2. Change of state on P-V [27] and T-S [28] diagrams.
The high usage of HVAC, along with the tendency of today’s world to employ energy management where heat recovery is one of its main axes, and the significant heat loss in the condenser have attracted the attention of the scientists to search for well-designed and efficient systems that benefit from heat loss [29]. In other words, capturing lost heat and transforming it into useful energy is called heat recovery.
Recently, new technology has been introduced to cooling systems as an alternative for refrigeration, air conditioning, heat pumping, or power generation applications. This technology is a solid-state physics and known as a caloric energy conversion [30,31]. The caloric effect is divided into four categories: barocaloric, electrocaloric, magnetocaloric, and elastocaloric. Generally, the highest progress has been observed in the magnetocalorics domain, where it has proven to be efficient and ecofriendly [32]. On the other side, considerable efforts have been undertaken in the elastocaloric refrigeration and electrocaloric refrigeration fields [33]. Caloric cooling and air conditioning have been studied intensively, where caloric cooling has shown to be much more environmentally friendly than the vapor compression technology due to significant efficiency [34].

3. Historical Notes

As mentioned in the introduction, most of the community concerns are directed towards reducing energy consumption, whereas Europe has found that the only way to reduce total energy demand is by minimizing the energy demand of buildings [35]. This can be achieved in two ways: either by improving the efficiency of HVAC in buildings or by capturing the lost energy for useful purposes. However, if both ways are correlated, capturing lost heat will result in improving the efficiency. Thus, energy recovery systems were developed to achieve minimum energy consumption [36,37]. In this paper, two types of highly remarkable recovery systems, which used either energy recovery systems or heat recovery systems, were investigated:
  • Energy recovery systems have highly remarkable recovery systems for improving the efficiency of HVAC because they simultaneously recover latent heat, which is the heat caused by changes in phase, and sensible heat, which is the heat-related to changes in temperature where no change in phase occurs [38]. Enthalpy wheels and fixed plates with permeable materials are the types of energy recovery devices used in these systems [39,40,41].
  • Heat recovery systems are unable to recover latent heat since they only recover sensible heat, although they have a significant effect on the HVAC system. The heat pipe, thermosiphon, runaround coil, and oscillating heat pipes are the types of heat recovery devices discussed in this paper [42].

3.1. Energy Recovery Systems

Energy recovery systems, also called total energy recovery, transfer both the latent and sensible heat. These systems have the advantage of increasing the efficiency and competency of the enthalpy devices in energy recovery. In winter, it is found that enthalpy devices recover over 25% of energy. Enthalpy or rotary wheels transfer both latent and sensible heat. They are frequently used in HVAC due to their high efficiency, humidity, and frost control; however, their design causes a high-pressure drop in the airstream, and as a result high-powered fans are added in order to deliver proper air ventilation with a low-pressure drop [43]. Fixed plate heat exchangers (FPHE) has been developed for over 40 years and have become the most utilized type of heat recovery system. To date, cross-counter flow, which is a combination of cross and counter flow, is the most commonly used type (around 89%) [44,45]. Over the last 20 years, many tests have been completed on new designs of FPHE (L shape and Z shape) which show major results in terms of energy savings [46,47].

3.2. Heat Recovery Systems

Since 1970, research on heat pipe heat exchangers (HPHE) for HVAC has been done in industries located mainly in Britain, North America, and Australia [48,49,50]. Since 2010, over 3600 papers have been published concerning all types of HPHE in various applications. It was found that heat pipes are suitable for electronic devices, domestic and industrial applications. In addition, they can be used in surgery rooms in hospitals [51,52]. Lately, researchers have shown strong interest in heat pipe technology for heat recovery due to its excellent features and high efficiency [53,54,55,56]. In HVAC applications, HPHEs are highly recommended and they compete efficiently with other heat recovery systems, such as run-around coils and heat recovery wheels [49,57,58].
A run-around coil is a reliable system for recovering heat. London and Kays [59] discovered that this system achieves the best performance when the coupling liquid and air have equal heat capacity rates under constant number of transfer units (NTU) conditions [60]. Run-around coil systems are used in hospitals and other industries [61].
Thermosiphon (THE) is a type of heat pipe that works on gravity [62]. Its natural phenomenon has encouraged researchers, such as Azad and Geoola [63], Lee and Bedrossian [64], and others, to do theoretical calculations on its thermal performance. THE has a positive effect on HVAC systems, as is observed in the investigated papers [65]. However, it is most commonly used in other applications, such as solar heating [66,67].
Pulsating heat pipe (PHP) or oscillating heat pipe (OHP) is one of the newest evolutions in heat pipe (HP) technology. In the 1990s, Akachi [68] proposed and patented PHP, and PHP’s working process and schematic are summarized in Table 1. There are over 340 published papers about PHP [69]. It is measured as one of the promising cooling technologies, especially for electronics, due to its high thermal performance, simple design, quick response to high heat load, and low cost [70]. In HVAC, PHP is a candidate for heat recovery as it does not require any moving parts and inline air streams. In addition, it has a lower cost than other devices [71].
Table 1. Summary of energy and heat recovery systems.
Loop heat pipe (LHP) is a system which was first developed in 1972 [72]. LHP can transfer significant heat flow passively over long distances compared to other two-phase passive devices. Gerasimov and Maydanik [73] proved that water is the best working fluid in LHP.
Phase change material (PCM) is a method of thermal storage that uses sensible heat, latent heat, and thermochemical reactions to absorb and release heat [74]. Recently, PCM has acquired high interest among researchers, and a considerable amount of research has demonstrated the potential of PCMs [75]. Researchers have suggested that PCMs may have utility for commercial use [76]. In addition, researchers have studied hybrid systems, in which PCM is combined with other systems, such as Earth to air heat exchangers and solar energy [77,78]. PCMs have been shown to have a significant effect on HVAC consumption, and a large amount of research has been directed towards evaluating PCM for cooling/heating applications [79,80].
Geothermal systems can contribute to significant savings of the energy demands of buildings’ HVAC systems, making this type of system a very appealing solution. Geothermal energy is an old method for producing energy and, combined with ventilation systems, it minimizes the load by precooling the supply air by around 25–75% and saving 30–70% of the energy demand and electrical energy consumption for the heating/cooling of buildings’ HVAC systems in central and northern Europe [81]. Water to earth heat exchangers and earth-to-air heat exchangers (EAHEs) are two types of geothermal energy. EAHEs combined with other systems show considerable results of reducing energy consumption [82,83,84]. A statistical study was done on the satisfaction of building owners with ground heat pumps (GHP) and the results show that more than 85% of owners would recommend this system to others [85]. Geothermal systems have a positive effect on HVAC because they reduce the consumption of energy used in the heating/cooling process [85].
Table 1 displays detailed information about the working process, advantages, properties, disadvantages, and main parameters of each device [86,87].
Among the energy recovery devices mentioned in Table 3, it is noticed that:
  • RW and FPHE have the highest efficiency, due to their capacity to transfer both sensible and latent heat, which increases their efficiency among other systems. Thus, RW is highly recommended. However, there are some limitations, such as the need for regular maintenance in addition to contamination, and this is why this system is not used in hospitals unless it is equipped with a filtration system.
  • FPHE is a good choice, especially because it has no moving parts. However, frosting problems, high-pressure drops, and condensation build-up should be taken into consideration.
  • PCM provides a great opportunity for energy storage.
  • Combining PCM with other systems is recommended because PCM offers the opportunity for storing energy, and adding PCM slows the temperature rise and guarantees safe operation of the devices in the long term.

4. Research Objectives

This review investigated over 184 published papers, which were published between 1992 and 2020. The investigated papers are classified into the categories shown in Figure 3, where RW, fixed plate, and HPHE share the highest percentage among the devices. Thirty-five per cent of the papers were review papers, which means that heat recovery devices are highly studied and a remarkable portion of the research sector is dedicated to researching them.
Figure 3. Investigated papers according to the topic.
Figure 4 shows the number of papers, organized according to years in which they were published, that were investigated from 1992 to 2018. Each column in the chart represents the number of studied papers published every three consecutive years. The results demonstrate that energy recovery in HVAC is increasing year after year, and, in particular, there has been a great increase since 2012, with ten times more articles published than in the fifteen years before. This fact is a sufficient motivation to study more about this topic.
Figure 4. Investigated papers according to years.
Among the main review papers, it is noticed that all the review papers have studied the effectiveness of waste heat recovery (WHR) methods in diverse fields. Jouhara et al. [117] reviewed WHR methods in industrial processes from diverse approaches in order to obtain the optimum efficiency for a system. Miró et al. [118] executed a review on WHR in industries for thermal energy storage (TES) where TES technologies were applied in order to capture industrial waste heat (IWH). Nazari et al. [119] presented a review on PHPs through solar to cryogenic applications. Hoang [120] discussed the WHR from diesel engines built on the organic Rankine cycle. Huang et al. [121] carried out a review of WHR for district heating.
Some review papers studied heat recovery, energy-saving, and management in HVAC, such as Abdel-Salam et al. [122], who reviewed the estimated energy, economic benefits, and environmental effect for liquid-to-air membrane energy exchangers in HVAC. Romdhane S. et al. [123] conducted a review on using PCMs in passive buildings. However, Shehadi M. [124] presented a review on humidity control in buildings. She et al. [125] completed a comprehensive review of energy-efficient and -economic technologies for air conditioning with VCR. Chua [126] reviewed technologies and approaches for attaining a better and more energy-efficient air conditioning system (AC).
From the above-mentioned review papers, it is noticed that all of them recommended the WHR in all fields and they agreed on the necessity of studying WHR in later research. However, none of them completed a comparative review of the literature on heat recovery (HR) devices according to their pros and cons and the effect of climate on the efficiency of the WHR system.
Accordingly, this review aims to present the main methods for energy management in HVAC, in order to identify the most effective device. This is not only about HR, but is about choosing the optimum HR. This will be done by defining the devices and discussing their effects from already-published papers. From this, we will draw out a conclusion. Throughout the research, it is noticed that the climate is an important factor that most of the research papers did not take into consideration, and thus a section related to the climate effect is added. The novelty of this research is:
  • Providing a table about the working process and the pros and cons of each device;
  • Classifying the papers using a new methodology which is:
    • saved energy is used for external systems
    • saved energy is used in the HVAC system equipped with the energy recovery device;
  • Bringing conclusions on the reviewed papers and finding the best device based on the conclusion of each section.

5. Energy Recovery Systems

The chart, seen in Figure 5, divided energy management in HVAC into the following categories:
Figure 5. Energy management classified into categories.
  • Outside use, which means that the lost heat that is captured is used for external benefits. In other words, the saved energy is used for external systems, like generating electricity, in our case.
  • TEG was mainly used for heating water by air-water HE [127]. Using the lost energy for outside use is not only necessary for the heat recovery concept, but also enhances the efficiency of the HVAC system [128].
  • Inside use, which means air saved energy is used in the HVAC system that is equipped with the energy recovery device in order to improve the efficiency and heat/cool the supply. This section is divided into:
    i.
    Heat Recovery: energy transferred in this case is just sensible heat; this energy can be transferred by different types of heat devices that will be discussed in detail in the upcoming sections.
    ii.
    Mathematical Control which is related to the controlling and predicting system, such as a smart system, with which a positive impact on saving energy has been revealed.
    iii.
    Energy Recovery or total energy recovery, which is described as total because it transfers both the latent and sensible heat; this advantage increases the efficiency and competency of the enthalpy devices in energy recovery.

5.1. Energy Recovery for Outside Use

In the following section, the saved energy is used for external systems, such as heating domestic water, or using the captured lost heat to generate electricity. This process shows remarkable results, as it is considered a free source of energy.

5.1.1. Air-Water HE

The concept of heating domestic water from the recovered lost heat is achieved by capturing the rejected heat from the condenser by using a heat exchanger, where the cold water is heated by the warm flow that is produced from the condenser. Table 2 summarizes the methodology and results of the main investigated papers that were related to energy recovery using an air-water heat exchanger.
Table 2. Summary of the investigated papers related to heating water for domestic use from the lost heat.
From Table 2, it can be observed that the results obtained in the air-water HE system were considerable, and it is worthwhile heating domestic water from the lost heat. This system is efficient due to:
  • The high heat capacity of water which allows it to conduct heat at a rate which is about 25 times faster than air. Therefore, water is considered to be more efficient than air.
  • The increase of the outlet temperature of the water as the load increases. This indicates that applying air to the water heat exchanger in buildings that have a high use of HVAC is very efficient.

5.1.2. Thermoelectric Generator TEG

This system is also called a Seebeck generator. It is a solid-state device, which transforms the difference of temperature on its opposite sides into electricity following the phenomenon of the Seebeck effect. TEG is a considerable technology that recovers the lost heat in various applications [131]. Table 3 represents the methodology and results of the main investigated papers that were related to energy recovery using a Thermoelectric Generator TEG.
Table 3. Summary of the investigated papers related to generating electricity from the lost heat.
As a conclusion drawn from Table 3, it is observed that:
  • TEG has low efficiency due to its design.
  • However, in some cases, it produces significant results due to higher gradient temperature.
  • When the temperature difference increases, the value of generating electricity increases.
  • TEG shows a positive effect in HVAC but some improvements should be made in order to increase its efficiency.

5.2. Energy Recovery for Inside Use

In this section, employing saved energy for internal use through previous published paper is discussed.

5.2.1. Heat Recovery

Air-Air HE
A method of capturing heat loss from hot air enclosures, the air-air HE is a type of system designed for exchanging heat. This, however, occurs in a passive way, whereby the design enhances the heat transfer. Table 4 shows the methodology and results of the papers that studied air-air energy recovery devices (HPHE, THE and PHP/OHP, Run around coil) [135].
Table 4. Summary of investigated papers related to air-air energy recovery devices.
Table 4 revealed that:
  • Air-to-air HE decreases considerably the energy consumption, but there are some limitations according to its characteristics and specific configuration.
  • Many factors affect efficiency such as working fluid, size, and climate.
  • It is highly recommended to combine other systems, such as PCM, in order to overcome its overheating problem.
  • It is noticed that OHP in continental climates can save higher energy.
  • The efficiency of THE in winter is higher than in summer. It is recommended to perform a comparative study for each of THE and HPHE in different climates.
  • Papers on integrating run-around coil with HVAC were not available as much as other heat recovery devices. However, it is concluded that this technology is noticed to be effective in cold climates
Earth-Air HE
EAHE is considered an encouraging technology, which can efficiently decrease the load of cooling/heating of a building by warming up the air in the wintertime and the same in summer. Table 5 shows the methodology and results of the papers that studied energy recovery from EAHE.
Table 5. Summary of the investigated papers related to energy recovery from earth to air HE.
It is observed that:
  • EAHE is effective in severely cold/hot weather, when the temperature is high, which results in a higher temperature gradient which means higher heat transfer.
  • It is noticed that the EAHE is most efficient in hot dry climates weather.
  • EAHE depends on some parameters to achieve optimum energy saving, such as the ground, soil properties, depth, climate, working fluid, geometry, and material of the pipes used. As such, location and climate should be taken into consideration.

5.2.2. Mathematical Control

Controlling and smart systems are great inventions that helped in many fields. These systems do not just facilitate the process, but also save energy, as will be shown in the methodology and results of the papers that studied the effect of mathematical control on HVAC systems in Table 6.
Table 6. Summary of the investigated papers related to mathematical control effect on HVAC systems.
Mathematical control is related to controlling and predicting systems, such as the smart system. These systems have been revealed as having a positive impact on saving energy, as shown in Table 6, where it is noted that the model predictive control (MPC), building automation systems (BAS), estimation models, and automatic smart systems have acquired high attention in HVAC for their ease of use. However, these systems require a high cost and level of accuracy in their construction [156,157,158,159,160,161]. From Table 6, it is noticed that the model accuracy is acceptable. In addition, the model showed a significant positive effect on saving energy. Further research that involves a smart system in HR devices is recommended.

5.2.3. Total Energy Recovery

Enthalpy Wheel
An enthalpy wheel heat exchanger is one of the energy recovery devices that transfers sensible and latent heat. This criterion increases the efficiency of RW and helps in decreasing the moisture in the air. Table 7 shows the methodology and results of the papers that are related to the enthalpy wheel heat exchanger in HVAC.
Table 7. Summary of the investigated papers related to the enthalpy wheel effect on HVAC systems.
The results of Table 7 show that:
  • EW HE is effective in HVAC applications, due to its high efficiency and ability to transfer latent and sensible energy, which can be saved.
  • In addition, it was noticed that energy recovery increases when the temperature of fresh air and moisture content increases; consequently, the chance of recovering heat using EW rises.
  • It is also noticed that the efficiency of RW in hot and humid climates increases.
  • As such, it is recommended to study the effect of RW in a humid and cold climate. It is logical that the results will be positive where humidity has a positive effect on RW, as it recovers latent heat.
PCM
PCM is a material that releases and absorbs while phases change. This process provides heating and cooling by melting and solidification. PCM offers a storage ability, which makes it useful in many applications. Table 8 shows the methodology and results of the papers that are related to the PCM effect on the HVAC system.
Table 8. Summary of the investigated papers related to PCM effect on HVAC systems.
The studies in Table 8 indicate that:
  • PCM possesses a significant effect in terms of energy-saving and storage.
  • The PCM+EAHE system is encouraging, especially due to its enhancement in swing temperature reduction.
  • PCM has a high cost and some limitations, such as its low thermal conductivity [169,170].
  • As such, it is recommended that PCM is used to aid the storage system in order to store the excess heat and discharge it gradually, such as PCM combined with HP, THE, or EAHE where PCM offers the storage which helps in extending the lifetime of the system.
Fixed Plate
The fixed plate uses metallic plates to transfer the heat between fluids. Its novelty is that it can expose the fluid to a greater surface area, as fluids blowout over different plates. This helps in increasing the heat transfer rate for the compacted size. FPHE can transfer latent energy as well as sensible energy, especially when combined with a liquid desiccant dehumidification system (LDDS) [39]. Table 9 shows the methodology and results of the papers that are related to the fixed plate membrane energy recovery effect on the HVAC system.
Table 9. Summary of the investigated papers related to the fixed plate effect on HVAC systems.
Table 9 exhibits the following conclusions:
  • FPHE is a promising method to save energy in HVAC applications.
  • It is noticed that the intake air conditions affect the performance of the system, such as increasing the airflow rate and RH, because fixed plate HE transfers latent and sensible energy.
  • The shape of the fixed plate has a significant effect on the amount of recovered energy, whereby results show that the L shape fixed plate shows higher recovered energy.
  • In addition, it is noticed that the amount of recovered energy is higher in humid climates than in dry and moderate climate environments.

6. Effect of Weather Conditions

Based on the above-investigated papers, it is observed that climate has a considerable effect on the performance of each device [175,176]. As such, in this section, energy recovery devices will be classified according to their best climate conditions based on previous research.
All of the papers agreed that the cost savings and efficiency of the systems are higher in winter than in summer [177]. Thus, heating is more efficient than cooling for the same system [178,179,180]. In addition, Wu et al. [181] indicated that when relative humidity exceeds 70% in hot and humid climates, latent heat becomes a significant constraint. Therefore, energy recovery devices are suitable for such climates due to their ability to transfer both latent and sensible heat systems [139,178]. As such, rotary wheel and fixed plates can be used in cold humid climates, but there is a freezing problem at very low temperatures. In addition, for the fixed plate, the condensation builds up problems, limiting its implementation in severely cold weather. In winter, it is found that enthalpy devices recover over 25% more energy than sensible heat devices. Whereas, in summer, the energy recovery device recovers about three times as much energy as the sensible heat devices [182].
Ground heat pump (GHP) systems have been widely implemented in cold climates. Results show that GHP in cold climate regions is slightly improved, where energy savings are around 7.2% and energy cost savings are on average 6.1% [85]. A horizontal air-ground heat exchanger (HAGHE) system, which is a type of geothermal energy, reduces the consumption of energy in all seasons. These systems show high effectiveness in various climates (hot and humid, cold climate, tropical climate, Mediterranean climate, moderate climate, etc.) [183]. However, they perform optimally in a hot-arid climate, where a reduction of 66% in the gradient temperature between the highest and lowest daily temperatures occurred over the year [149]. Whereas, in the cold climate, the reduction was lower [150]. Thus, EAHE performs in a hot-dry climate better than in a cold climate. These results demonstrate that GHP and EAHE are applicable in hot dry-climate regions.
An experiment was completed in India which showed that heat pipes (HP) saved maximum energy in warm and humid, or hot and dry climates [2]. The results also revealed that wraparound heat pipes, HPs wrapped around a cooling coil, are applicable for hot and humid climates [92]. Thermosiphon is also recommended to be used in a subtropical climate (hot and humid summers, cold winters) [184]. As such, HP is mainly reliable in a hot climate. However, there is a lack of research about HP in cold climates. As such, it is recommended that an experimental study that compares the use of HP in a cold dry climate and cold humid climate is undertaken.
OHPs are most efficient and cost-effective in continental climatic conditions (hot summers and cold winters). G. Mahajan et al. [142] estimated that when OHP was involved in heat recovery ventilator (HRV) systems, more than $2500 were saved yearly in cities with continental climatic conditions. OHP-HRV offers a total average reduction of 16% in energy consumption annually, so it shows a high potential for dropping energy consumption, as well as reducing the operating costs. In addition, it was shown that OHP is suitable for a sub-humid tropical climate, where the WHR of the heating mode exceeds 80% of the total annual WHR. Thus, OHP is reliable in a hot humid climate. It is recommended that OHP efficiency in a hot dry climate is studied and compared to a hot humid climate.
PCM revealed good results for both heating and cooling [76]. Yet, its optimal performance depends on the chosen material. For example, in a cold climate, the material’s melting point should be around 26 °C, while in hot climates, a 20 °C melting point leads to better energy savings [185]. Research revealed that PCM is reliable in a tropical climate, like Chennai [186,187]. Thus, PCM is most efficient in a non-arid climate.
Figure 6 proposes a classification of the devices according to their best climatic condition, where each device achieves its optimal effectiveness. For example, RW showed high effectiveness in all climates, but its efficiency in humid climates is better than in arid climates, and thus it is placed in humid climate. This is similar for EAHE, which shows significant results in a hot dry climate, as mentioned in this section. The same procedure goes for the other devices that offer their optimum performance according to the climate.
Figure 6. Heat recovery devices according to the climate.

7. Economic Study

Studying the effect of employing heat recovery systems in HVAC from an economical perspective is critical for ensuring that the addition of such a system is worth the investment.
Li lingxue [188] conducted an economic study on the employment of air-water cooled air conditioning systems. The results show that this system saves around 89,822 kWh, with nearly 90,000 yuan for a year (if the average price is 1 yuan per Kwh). Thus, the investment of the system can be recovered in the first year. Moreover, Yau Y. et al. [136] studied the effect of HPHE. In their study, it was obtained that a total amount of 2885 kWh can be saved yearly, and this amount can be raised to 7023 kWh per year if eight-row HPHX was used. In another study, Mahajin G et al. [142] showed that the OHP system is energy- and cost-effective since a reduction of total average consumption was observed, around 16% yearly. In addition, OHP can save, annually, more than $2500 in cities that have continental (warm to hot summer and severe, cold winter) climatic conditions
A study involving HPHE in the HVAC system was undertaken, in which the HPHE was used to recover heat from the exhaust air, while in the heating mode, and transfer it to the cold inlet fresh air, whereas, in the cooling mode, it pre-cools the hot inlet fresh air. It was found that the optimal point is with the effectiveness of 0.774 and a total cost of $1474, with a return period of about 2.5 years [138]. Precooling or preheating air is considered to be very effective as Ahmadzadehtalatapeh M. [139] showed. The results revealed that, by reheating and pre-cooling, a total amount of 236.9 MWh energy could be saved yearly. This amount results in saving $24,572 annually.
Another study on thermosiphon THE heat recovery unit in shopping centers under different seasons was conducted. It was noticed that the seasonal temperature effectiveness of THE was 55.43% in summer and 66.08% in winter, with a payback period of about 2.5 years [142]. J. Wallin et al. [61] performed a study on improving heat transfer through a run-around coil. The results showed that the annual HR rate was improved from 47% to 66%. The system showed considerable and affordable results. For the three-stage heat pump design, the payback period was 5.7 years; for the variable heat pump capacity design it was 6.2 years.
As noticed from previous work, HR is an added value to HVAC systems under different conditions. Despite the additional cost that the recovery system requires, the system saves a remarkable amount of energy over time.

8. Discussion

Throughout the findings, the results have shown that it is worthwhile implementing the energy recovery system (ERS) in HVAC. As the ERSs could save a considerable amount of wasted energy, such an update has proven its effectiveness and efficiency through several studies.
In particular, RW and FPHE have the highest efficiency due to transferring both sensible and latent heat, which increases their efficiency among other systems. Consequently, they are mainly used in humid weather in order to benefit from the latent energy; where energy recovery increases when the temperature of fresh air and moisture content increases, subsequently the chance to recover heat using EW rises. Therefore, RW and FPHE are highly recommended for humid climates. On the other hand, the disadvantage of RW is that it may not be used for hospitals due to the contamination matter. As such, FPHE is a good alternative, especially because it has no moving parts. However, it has frosting problems, a high-pressure drop, and condensation build-up, and these issues should be taken into consideration. The ability of FPHE and RW to recover both latent and sensible energy gives them the credentials over the heat recovery devices, although HP is also considered to be one of the most commonly used in HVAC, besides the FPHW and RW.
Concerning the heat recovery devices, it is noticed that OHP in continental climates can save higher energy. However, the efficiency of THE in winter is higher than that in summer. Integrating a run-around coil with HVAC was not available as frequently as other heat recovery devices, however, this technology is recognized as being effective in cold climates. Thus, the most appropriate device depends on the location and weather.
Air-to-air HE considerably decreases the energy consumption, but there are some limitations according to its characteristics and specific configuration. As for air to water HE, it is considered to be more efficient due to the high heat capacity of water that allows it to conduct heat at about 25 times faster than air. The outlet temperature of the water increases as the load increases. This indicates that applying air to the water heat exchanger in buildings that have a high use of HVAC is very efficient.
EAHE is effective in severely cold/hot weather when the temperature is high, which results in a higher temperature gradient, which means higher heat transfer. In addition, it is noticed that the EAHE is most efficient in hot dry climates weather.
Some devices were remarkably noticed, however, they do not offer a significant output, such as TEG, where it may be used easily with no moving parts, which eliminates the maintenance cost. Yet, they offer only slight improvement due to their low efficiency.
Thermal energy storage systems represented by PCM provide a great opportunity for energy storage. Combining PCM with other systems is recommended, because PCM offers the opportunity of storing energy, and adding PCM slows the temperature rise and guarantees safe operation of the devices over years. Consequently, integrating more than one recovery device produces a significant output. For instance, combining TEG or PCM with other systems, where PCM possesses a significant effect in terms of energy-saving and storage. This opportunity of storing energy slows the temperature rise and guarantees safe operation of the devices over years. In addition, it prevents the other devices from overheating, which is considered to be a double phase benefit. As such, it is recommended that PCM is used as an aiding storage system to store the excess heat and discharge it gradually, such as PCM combined with HP, THE, or EAHE, where PCM offers the storage which helps in extending the lifetime of the system. In addition, PCM and EAHE system shows considerable results, mainly due to their reducing swings in temperature.
Smart systems in HVAC have provided good results in terms of facility, simplicity, and saving energy. Such systems are highly recommended, especially for large constructions due to their convenience and usefulness; however, they require high cost and accuracy in construction.
Based on the results obtained from the previous papers and the discussion made on the effect of heat recovery systems, heat recovery in HVAC systems is a must, not just for large buildings and industries, but also for residential buildings and houses. In addition, recovery systems based on smart systems are expected to be increasingly involved in large-scale manufacturing due to their effectiveness in facilitating the work process and saving energy.
Interestingly, a noteworthy observation to emerge from the outcomes is that hybrid heat recovery systems are very promising systems due to the advantages that these systems offer when combining more than one device together, such as avoiding overheating. Thus, it is highly recommended such systems are investigated and that the effect of each device alone and when it is combined with other different devices is studied.

9. Conclusions

This review covered the main methods of energy management in HVAC by investigating around 190 papers, and then classifying them into specific categories to conclude that heat recovery (HR) is an important issue in HVAC. The challenge is not just to recover the wasted heat, but the challenge is also to recover the maximum wasted heat possible. This paper also presented historical notes on the main energy recovery devices. This paper then discussed HR systems and their effects from already published papers. In addition, it provided a table displaying the working process, pros, and cons of each device. Finally, it presented the best weather conditions for each system. From this review, the following outcomes were concluded:
  • Air-water HE is a very effective method to save energy. This is due to the thermal properties of water, which has a higher thermal conductivity and specific heat capacity than air. As the load increases the outlet temperature of water increases. This indicates that applying air-water heat exchangers in buildings that have a high use of HVAC is very efficient.
  • TEG has low efficiency due to its design. However, it shows significant results in HVAC applications due to its main advantage, which is generating electricity from even small grade waste heat. Accordingly, this is considered a great solution in the future for decreasing the cost of power generation. However, the main challenge in TEG is to increase its efficiency.
  • Smart systems have acquired high attention in HVAC for their ease of use and their significant positive effect on saving energy, but they have a high cost and require accuracy in construction.
  • The most commonly used types of heat recovery are heat pipe, fixed plate, and rotary wheel devices, due to their advantages over the other devices.
  • PCM provides a great opportunity for energy storage since it possesses a significant effect in terms of energy-saving and storage. Besides, the PCM + EAHE system showed significant results, which widen the research for involving PCM more in other systems, especially in regions with hot climates.
  • Systems that recover sensible and latent energy (RW, FPHE, and PCM) are efficient in a humid climate. Thus, they are most efficient in a non-arid climate. However, RW and FPHE are efficient in humid climates because there is a limitation on very low temperatures that cause freezing and condensation problems. It is concluded that GHP and EAHE are applicable in hot dry-climate regions.
  • Papers on integrating run-around coil with HVAC were not as commonly available as papers detailing other heat recovery devices, however, it is concluded that this technology is recognized as effective in cold climates.
  • Finally, some recommendations appear:
  • It is recommended that further research is undertaken that involves the smart system in heat recovery devices, where smart systems reduce energy consumption and heat recovery (HR) systems recover waste heat.
  • It is recommended that hybrid heat recovery (HHR) systems are used, which means applying more than one heat recovery system at the same time.
  • It is recommended that TES systems are involved more often with other HR systems, because TES system offers the storage opportunity which helps in extending the lifetime of the system. These hybrid systems could be:
    -
    PCM combined with HP, THE, TEG, or EAHE.
    -
    TEG combined with HP where HPs provides higher gradient temperature.
    -
    TEG combined with PCM, and HP.
  • It was found that there was a lack of information concerning the best climatic conditions for HP. Therefore, it is recommended to do some experimental studies:
    -
    that compare the use of HP in a cold dry climate and cold humid climate;
    -
    for OHP effectiveness in a hot dry climate and compared it to a hot humid climate.
  • It is recommended to design HR in the HVAC system at the beginning of the construction steps, which take into consideration the geometrical parameters of the building, location, climate, and occupants.
  • The comparison was not very efficient, as there was not sufficiently consistent research that leads to more reliable results.

Author Contributions

Conceptualization, M.K.; methodology, R.A. and M.K.; validation, R.A.; formal analysis, R.A., J.F., S.A., M.G.E.-R., T.L. and M.K.; investigation, R.A., J.F., S.A., M.G.E.-R., T.L. and M.K.; data curation, R.A.; writing—original draft preparation, R.A.; writing—review and editing, J.F., S.A., M.G.E.-R., T.L. and M.K.; supervision, M.K.; project administration, M.K. All authors have read and agreed to the published version of the manuscript.

Funding

The APC was funded by the International University of Beirut.

Institutional Review Board Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

Nomenclature

COPCoefficient of Performance
EMSEnergy Management System
EWEnthalpy Wheel
EAHEEarth to Air Heat Exchanger
FPHEFixed Plate Heat Exchanger
HRHeat Recovery
HHRHybrid Heat Recovery
HVACHeating, Ventilating, and Air Conditioning
OHPOscillating Heat Pipe
PCMPhase Change Material
PHPPulsating Heat Pipe
RAReturn Air
RHRelative Humidity
RWRotary Wheel
SASupply Air
TEThermoelectric
TEGThermoelectric Generator
TESThermal Energy Storage
THEThermosiphon
WHRWaste Heat Recovery
WLHPWraparound Loop Heat Pipes

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