Quantitative Optical Nondestructive Evaluation of Bitumen–Aggregate Stripping Using Standardized Fluorescence Imaging and HSV Segmentation
Abstract
1. Introduction
- A standardized fluorescence-imaging protocol is established for optical NDE of coating loss under controlled acquisition conditions, and the reference environment is selected by jointly considering no-reference image quality, shadow suppression, and downstream segmentation robustness.
- Three candidate segmentation strategies are comparatively evaluated using manually annotated fluorescence images, and an HSV-based color-constrained method (HSVSC) is identified as an interpretable solution for the present pixel-level NDE task.
- The resulting image-derived stripping ratio is defined as a quantitative NDE index for coating-loss assessment and is used to analyze material-related differences among bitumen–aggregate combinations.
- The sensitivity of the image-derived index to acquisition parameters and its association with selected aggregate and bitumen descriptors are examined to support physically informed interpretation of the measured stripping trends.
2. Materials and Sample Preparation
2.1. Properties of Aggregates and Bitumen
2.2. Preparation of BAP Samples
3. Fluorescence-Based Optical NDE Image Acquisition and Dataset Creation
3.1. Fluorescence-Based Optical NDE Image Acquisition System
3.2. Configuration of Image Acquisition Environments
3.3. Dataset Generation
4. Image Processing and Quantitative NDE Data Analysis Methodology
4.1. Image Quality Assessment
4.2. Fluorescence Tracing Mechanism and NDE Target Definition
4.3. Candidate Algorithms for Image Segmentation
- (1)
- The original color image is denoted as IRGB(x,y), where (x,y) represents the pixel coordinates, and the image size is m × n;
- (2)
- The grayscale image is denoted as I (x,y), and the grayscale level ranges from 0 to 255;
- (3)
- The denotes the Kronecker delta function.
- (4)
- The grayscale histogram is denoted as H(g), representing the number of pixels in the image with a grayscale value of . which is defined as:
4.3.1. Two-Mode Threshold Algorithm (TTA)
4.3.2. Hue-Saturation-Value Segmentation Based upon Grayscale (HSVSG)
- (1)
- Determine the color range of the fluorescence image. Identify the maximum value M and minimum value m of the RGB image in the fluorescence image:
- (2)
- Among the HSV components, saturation S is determined first. The saturation S of the fluorescence image is then calculated. When the differences among the RGB channel values increase, a particular color component becomes more prominent in the mixed light, thereby enhancing the pixel’s color purity. This effect is reflected as an increase in saturation, as shown in Formula (8).
- (3)
- Determine the color type H of the fluorescence image. The hue H is calculated as shown in Equations (9)–(11).
- (4)
- Determine the brightness V of the fluorescence image. In the RGB color space, the overall brightness of a pixel is determined by its brightest channel. Therefore, the brightness V equals the maximum value M in RGB.
- (5)
- Construction of the color binary mask.
- (6)
- Fluorescent Image Segmentation Based on HSV and Grayscale
4.3.3. Hue-Saturation-Value Segmentation Based upon Color (HSVSC)
- (1)
- Identify noise image regions. First, convert the image from the RGB color space to the HSV color space. Construct a binary function for the HSV values of noise pixels. B denotes the blue noise region, P denotes the purple noise region. As shown in Equations (15) and (16).
- (2)
- The pixels in the combined mask were converted to black in the HSV space. In practice, black pixels were characterized by a zero saturation and a very low brightness, while the hue was set to zero for convenience. Then, extract pixels that meet the hue, saturation, and brightness of the black area. Generate a binary mask . The remaining area is the fluorescent traced region.
4.4. Performance Metrics for NDE Algorithm Selection
- (1)
- Segmentation performance evaluation metrics
- (2)
- Bitumen stripping areas labelling framework
- (a)
- Background Separation: First, the BAP was isolated from the image background to define the region of interest, as shown in Figure 8a.
- (b)
- Target Region Annotation: Next, using Adobe Photoshop®, the bitumen stripping areas within the BAP were manually outlined with pixel-level precision and marked in red, as shown in Figure 8b.
- (c)
- Mask Generation and Refinement: Finally, a MATLAB® (version R2024b; The MathWorks, Natick, MA, USA) script was employed to process the annotated images. The script extracted the red-labeled regions, converted them to the HSV color space for accurate color filtering, and then applied boundary refinement and region-filling techniques to generate a high-precision binary mask, as shown in Figure 8c.
- (3)
- Annotation consistency clarifying
- (4)
- Selection and evaluation of image segmentation algorithms
- (a)
- Fluorescence image segmentation: First, each candidate algorithm was applied to a sample set of images to detect stripped bitumen regions (i.e., exposed aggregate) and generate corresponding segmentation masks.
- (b)
- DC calculation: Next, for each image in the sample set, the spatial overlap between the algorithm-generated mask and the manually annotated ground truth mask was computed using MATLAB® to determine the DC value for that image. This process, visualized in Figure 7, involves calculating the overlap between the algorithm-generated mask and the manually annotated mask.
- (c)
- Performance evaluation and decision: Finally, the mean DC value was calculated for each algorithm across the entire sample set. A higher mean coefficient signifies better consistency between the algorithm’s output and the manual annotations, indicating higher segmentation accuracy. The algorithm that achieved the highest mean DC value was selected as the optimal method for bitumen stripping region detection in this study, as shown in Figure 9.
4.5. Calculation of the Bitumen Stripping Ratio
5. Results and Discussion
5.1. Standardization of the Optical Acquisition Condition
- (a)
- Effect of Background Color: When other conditions were held constant, using a black background (B) consistently yielded a higher image quality score than a green background (G). For instance, Set 5 (B-UN, 0.7186) was significantly superior to Set 7 (G-UN, 0.7113), and Set 6 (B-UN-T, 0.7142) outperformed Set 8 (G-UN-T, 0.7137).
- (b)
- Effect of Light Source: The use of a composite “UV + Natural light” source (UN) consistently produced better imaging results than a UV-only source (U). For example, the score of Set 5 (B-UN, 0.7186) was substantially higher than that of Set 1 (B-U, 0.6913), and Set 6 (B-UN-T, 0.7142) also scored higher than Set 2 (B-U-T, 0.6548).
- (c)
- Effect of Background Transparency (Glass Enclosure): The image quality scores were slightly higher when no glass enclosure was used (background transparency = NULL). For example, Set 5 (B-UN, 0.7186) scored slightly higher than Set 6 (B-UN-T, 0.7142).
5.2. Segmentation Validation Against Manual Reference Masks
5.3. Application of the Image-Derived NDE Index to Material-Dependent Stripping Response
5.4. Statistical Confirmation and Exploratory Chemical Interpretation
5.5. Sensitivity of the Image-Derived NDE Index to Acquisition Parameters
5.6. Implications and Limitations for Optical Nondestructive Evaluation
6. Conclusions
- (1)
- Image acquisition conditions materially influenced both fluorescence image quality and downstream NDE quantification. Although the black-background, UV + natural-light configuration without a glass enclosure yielded the highest LAR-IQA score, the corresponding glass-enclosure setup was selected as the reference protocol because it effectively suppressed shadow interference and improved segmentation robustness.
- (2)
- Among the three candidate segmentation methods, HSVSC provided the best overall performance for stripping extraction, achieving the highest mean Dice coefficient of 0.73 and showing more stable boundary recognition than TTA and HSVSG. This indicates that color-constrained segmentation is more suitable than fixed threshold-based approaches for the present fluorescence-based optical NDE images.
- (3)
- Under the standardized sensing–processing protocol, the image-derived NDE index showed clear material dependence. Aggregate type had a stronger influence on the measured response than bitumen type, with the mean stripping level ranked as limestone (3.94%) < quartz fine sandstone (4.17%) < basalt (4.95%) < granite (15.56%). The most resistant and most vulnerable combinations were quartz fine sandstone incorporated with SBS-modified bitumen and granite incorporated with emulsified bitumen, respectively.
- (4)
- Statistical analyses further indicated that, within the tested material set, aggregate-related descriptors were more strongly associated with stripping variation than the selected bitumen descriptors. Among the tested chemical descriptors, SiO2, Al2O3, and MgO showed relatively higher grey relational grades. However, these results should be interpreted as exploratory associations rather than evidence of causal or independent material effects.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Nomenclature
| Abbreviation | Full name |
| ASTM | American Society for Testing and Materials |
| FT | Fluorescence tracing |
| SQ | Stripping quantification |
| CO | Controlled optical conditions |
| IQA | Image quality assessment |
| GT | Ground truth |
| AA | Adhesion assessment |
| FTM | Fluorescence tracing mechanism |
| BAP | Bituminous-coated aggregate particle |
| UV | Ultraviolet |
| HSV | Hue-Saturation-Value |
| RGB | Red-Green-Blue |
| LAR-IQA | Lightweight no-reference image quality assessment model |
| MOS | Mean Opinion Score |
| TTA | Two-mode Threshold Algorithm |
| HSVSG | Hue-Saturation-Value Segmentation based upon Grayscale |
| HSVSC | Hue-Saturation-Value Segmentation based upon Color |
| DC | Dice Coefficient |
| TP | True Positive |
| RS | Stripping Ratio |
| CV | Coefficient of Variation |
| ANOVA | Analysis of Variance |
| GRA | Grey Relational Analysis |
| SBS | Styrene-Butadiene-Styrene |
| SBR | Styrene-Butadiene Rubber |
| BBS | Binder Bond Strength |
| KAN | Kolmogorov–Arnold Network |
| wt% | Weight percentage |
| B-U | Black background + UV + opaque background |
| B-U-T | Black background + UV + transparent background |
| G-U | Green background + UV + opaque background |
| G-U-T | Green background + UV + transparent background |
| B-UN | Black background + UV + Natural light + opaque background |
| B-UN-T | Black background + UV + Natural light + transparent background |
| G-UN | Green background + UV + Natural light + opaque background |
| G-UN-T | Green background + UV + Natural light + transparent background |
Appendix A. Additional Technical Details of Fluorescence Tracer Application, Optical Acquisition, and Image Processing
| Category | Item | Description |
|---|---|---|
| Fluorescent tracer | Composition/property | Oil-based fluorescent tracer; previous characterization indicated alkane-like oil as the main component, possibly with a small amount of fluorescent substance |
| Solvent/formulation | Oil-based formulation with a tracer-to-diluent ratio of 3:1 | |
| Application method | Uniformly brushed onto the BAP surface using a fine soft brush | |
| Waiting time before imaging | 1 h at room temperature | |
| Basis for timing | Prior observations showed that fluorescence contrast between bitumen and exposed aggregate became most distinct after approximately 60 min | |
| UV illumination | UV wavelength | 365 nm |
| UV arrangement | Two UV light sources positioned on both sides of the camera | |
| Imaging hardware | Camera | Hikvision industrial camera (Hangzhou Hikvision Digital Technology Co., Ltd., Hangzhou, China) |
| Lens focal length | 8 mm | |
| Exposure time | 100,000 ms | |
| Aperture | f/6 | |
| Working distance | 44 cm | |
| Horizontal UV–camera distance | 30 cm | |
| Illumination level | Approximately 700 lux | |
| HSVSC segmentation | Blue-noise hue range | 198–245° |
| Purple-noise hue range | 245–306° | |
| Threshold strategy | The blue and purple hue ranges were literature-informed and fixed at 198–245° and 245–306°, respectively. The grayscale threshold of 90 for black-region extraction was empirically determined through preliminary inspection of representative fluorescence images. All thresholds were fixed across the dataset rather than automatically estimated for individual images. |
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| Study | FT | SQ | CO | IQA | GT | AA | FTM |
|---|---|---|---|---|---|---|---|
| Cui et al. (2019) [19] | × | ✓ | △ | × | △ | × | × |
| Chen et al. (2020) [26] | ✓ | × | × | × | × | × | ✓ |
| Peng et al. (2023) [21] | ✓ | ✓ | × | × | △ | × | △ |
| Peng et al. (2024) [22] | ✓ | ✓ | △ | × | △ | ✓ | △ |
| Zhao et al. (2025) [23] | ✓ | △ | △ | × | × | ○ | ✓ |
| Zhao et al. (2025) [24] | ✓ | △ | △ | × | × | ○ | ✓ |
| Attribute/Aggregate | Granite | Limestone | Quartz Fine Sandstone | Basalt |
|---|---|---|---|---|
| Main Ingredients | Quartz, feldspar | Calcite | Quartz | Pyroxene, olivine |
| SiO2 (%) | 69.61 | 1.18 | 64.75 | 50.60 |
| Al2O3 (%) | 13.15 | 0.54 | 18.96 | 14.61 |
| Fe2O3 (%) | 3.5 | 0.32 | 3.8324 | 12.28 |
| CaO (%) | 3.18 | 52.75 | 3.0819 | 4.1 |
| MgO (%) | 0.0343 | 1.15 | 2.3652 | 0.15 |
| Bitumen Name | Penetration (0.1 mm) | Ductility (cm) | Softening Point (°C) |
|---|---|---|---|
| 70# | 72.8 | 43 | 47.2 |
| 90# | 84.3 | >150 | 45.2 |
| SBS | 68.8 | 30.8 | 78.1 |
| SBR | 103.1 | >150 | 46.5 |
| Emulsified bitumen (4% residue) | 62.1 | 1167 | 51.51 |
| Bitumen Name | Saturated Phen (%) | Fragrant Phen (%) | Gelatinous (%) | Asphaltic (%) |
|---|---|---|---|---|
| 70# | 18.659 | 41.590 | 34.502 | 5.248 |
| 90# | 20.671 | 35.129 | 39.073 | 5.009 |
| SBS | 23.462 | 36.134 | 30.731 | 9.605 |
| SBR | 20.545 | 30.555 | 40.910 | 7.928 |
| Emulsified bitumen (4% residue) | 18.659 | 41.590 | 34.502 | 5.248 |
![]() | ![]() | ![]() |
| (a) BAP preparation | (b) Water bath test | (c) Bitumen partially detached BAP |
| Parameter | Exposure Time (Unit: ms) | Focal Length (Unit: mm) | Working Distance (Unit: cm) | Aperture Level (f-Stop) | Horizontal UV-Camera Distance (Unit: cm) |
|---|---|---|---|---|---|
| Value | 100,000 | 8 | 44 | 6 | 30 |
| No. | Abbreviation | Background Color | Light Source | Background Transparency |
|---|---|---|---|---|
| Set 1 | B-U | Black | UV | NULL |
| Set 2 | B-U-T | Black | UV | YES |
| Set 3 | G-U | Green | UV | NULL |
| Set 4 | G-U-T | Green | UV | YES |
| Set 5 | B-UN | Black | UV + Natural light | NULL |
| Set 6 | B-UN-T | Black | UV + Natural light | YES |
| Set 7 | G-UN | Green | UV + Natural light | NULL |
| Set 8 | G-UN-T | Green | UV + Natural light | YES |
![]() | ![]() | ![]() | ![]() |
| (a) B-U | (b) B-U-T | (c) G-U | (d) G-U-T |
![]() | ![]() | ![]() | ![]() |
| (e) B-UN | (f) B-UN-T | (g) G-UN | (h) G-UN-T |
| No. | Abbreviation | HSVSC Dice (Mean ± Std) |
|---|---|---|
| Set 1 | B-U | 0.8789 ± 0.0147 |
| Set 2 | B-U-T | 0.8991 ± 0.0264 |
| Set 3 | G-U | 0.9025 ± 0.0418 |
| Set 4 | G-U-T | 0.8964 ± 0.0015 |
| Set 5 | B-UN | 0.9031 ± 0.0062 |
| Set 6 | B-UN-T | 0.9085 ± 0.0125 |
| Set 7 | G-UN | 0.8935 ± 0.0412 |
| Set 8 | G-UN-T | 0.8087 ± 0.1996 |
| Algorithm | Dice (Mean ± Std, 95% CI) | IoU (Mean ± Std, 95% CI) | Recall (Mean ± Std, 95% CI) | Precision (Mean ± Std, 95% CI) |
|---|---|---|---|---|
| TTA | 0.554 ± 0.190, [0.506, 0.602] | 0.383 ± 0.170, [0.340, 0.426] | 0.620 ± 0.200, [0.569, 0.671] | 0.500 ± 0.210, [0.447, 0.553] |
| HSVSG | 0.315 ± 0.200, [0.264, 0.366] | 0.187 ± 0.150, [0.149, 0.225] | 0.380 ± 0.240, [0.319, 0.441] | 0.270 ± 0.180, [0.224, 0.316] |
| HSVSC | 0.730 ± 0.170, [0.687, 0.773] | 0.575 ± 0.160, [0.535, 0.615] | 0.690 ± 0.170, [0.647, 0.733] | 0.780 ± 0.190, [0.732, 0.828] |
![]() | ![]() | ![]() | ![]() |
| TTA VS. Granite | TTA VS. Limestone | TTA VS. Quartz fine sandstone | TTA VS. Basalt |
![]() | ![]() | ![]() | ![]() |
| HSVSG VS. Granite | HSVSG VS. Limestone | HSVSG VS. Quartz fine sandstone | HSVSG VS. Basalt |
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| HSVSC VS. Granite | HSVSC VS. Limestone | HSVSC VS. Quartz fine sandstone | HSVSC VS. Basalt |
| Material Type | SS | DF | MS | F | p Value | Partial η2 |
|---|---|---|---|---|---|---|
| Aggregate | 473.698 | 3 | 157.89 | 5.4740 | 0.01326 | 0.578 |
| Bitumen | 213.714 | 4 | 53.42 | 1.8522 | 0.18397 | 0.382 |
| Sequence | Imaging Acquisition Parameters | p Value | F Value |
|---|---|---|---|
| 1 | Light source | 0.0004 | 12.6 |
| 2 | Background color | <0.0001 | 57.97 |
| 3 | Background transparency | <0.0001 | 99.07 |
| 4 | Light source & Background color | 0.588 | 0.29 |
| 5 | Light source & Background transparency | 0.913 | 0.01 |
| 6 | Background color & Background transparency | <0.0001 | 82.33 |
| 7 | Three-way interaction | 0.799 | 0.06 |
| Material Combination | Average (%) | Range | Normalized Range | Coefficient of Variation |
|---|---|---|---|---|
| Quartz fine sandstone + SBS-modified bitumen | 1.41 | 0.26 | 0.57 | 0.1844 |
| Granite + emulsified bitumen | 30.17 | 50.97 | 1.69 | 0.58 |
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He, X.; Peng, Y.; He, Y.; Kong, L.; Zhu, H.; Mao, H.; Zhai, J.; Liu, X.; Zhou, Y. Quantitative Optical Nondestructive Evaluation of Bitumen–Aggregate Stripping Using Standardized Fluorescence Imaging and HSV Segmentation. Sensors 2026, 26, 5511. https://doi.org/10.3390/s26175511
He X, Peng Y, He Y, Kong L, Zhu H, Mao H, Zhai J, Liu X, Zhou Y. Quantitative Optical Nondestructive Evaluation of Bitumen–Aggregate Stripping Using Standardized Fluorescence Imaging and HSV Segmentation. Sensors. 2026; 26(17):5511. https://doi.org/10.3390/s26175511
Chicago/Turabian StyleHe, Xuanliang, Yi Peng, Yulin He, Lingyun Kong, Hongzhou Zhu, Huiying Mao, Junhao Zhai, Xianrui Liu, and Yao Zhou. 2026. "Quantitative Optical Nondestructive Evaluation of Bitumen–Aggregate Stripping Using Standardized Fluorescence Imaging and HSV Segmentation" Sensors 26, no. 17: 5511. https://doi.org/10.3390/s26175511
APA StyleHe, X., Peng, Y., He, Y., Kong, L., Zhu, H., Mao, H., Zhai, J., Liu, X., & Zhou, Y. (2026). Quantitative Optical Nondestructive Evaluation of Bitumen–Aggregate Stripping Using Standardized Fluorescence Imaging and HSV Segmentation. Sensors, 26(17), 5511. https://doi.org/10.3390/s26175511
























