Protection-Oriented Non-Intrusive Arc Fault Detection in Photovoltaic DC Systems via Rule–AI Fusion

Series arc faults on the DC side of photovoltaic (PV) systems are a critical hazard that can trigger system fires. Conventional contact-based detection methods suffer from cumbersome installation and high retrofit cost, whereas existing non-contact approaches mostly rely on megahertz-level high-frequency sampling and therefore require expensive radio-frequency instrumentation or high-performance computing platforms. As a result, it remains difficult to simultaneously achieve strong interference immunity and real-time performance on low-cost embedded devices with limited resources. To address this engineering paradox between high-frequency sampling and constrained computational capability, this paper proposes a fully embedded, non-contact arc fault detection system based on a 12–80 kHz low-frequency sub-band selection strategy. By exploiting the physical characteristic of broadband energy elevation induced by arc faults, the proposed strategy avoids dependence on high-bandwidth hardware. Guided by this strategy, a Moebius-topology coaxial shielded loop antenna is employed as the near-field sensor, while an ultra-simplified passive analog front end is constructed directly by using the on-chip programmable gain amplifier and analog-to-digital converter of the microcontroller unit, enabling efficient signal acquisition and fast Fourier transform processing within the target sub-band. To cope with complex background noise in the low-frequency range, an environment-adaptive baseline mechanism based on exponential moving average and exponential absolute deviation is developed for dynamic decoupling. In addition, a lightweight INT8-quantized multilayer perceptron is introduced as a nonlinear auxiliary module, thereby forming a robust hybrid decision architecture with complementary rule-based and artificial intelligence components. Experimental results show that, under the tested household, laboratory, and PV-site conditions, the proposed system achieved an overall detection rate of 97%, while the remaining 3% mainly corresponded to failed ignition or non-sustained arc attempts rather than persistent false triggering during normal monitoring.