3.1. Structural and Morphological Characterisation
SEM was employed to systematically characterise the surface morphology of the prepared PtCo/CC electrode, Pt/CC electrode, and bare carbon cloth. As shown in
Figure 1(a1,a2), the surface of the raw carbon cloth appears relatively smooth at low magnification, whilst at high magnification it exhibits a distinct fibre groove structure, indicating that it primarily serves as a conductive substrate with limited active sites. Following Pt loading, as shown in
Figure 1(b1,b2), the surface of the Pt/CC electrode exhibits a relatively uniform coating at low magnification; however, high-magnification observation reveals a nanoparticle morphology. Although the particles are distributed relatively uniformly, a certain degree of agglomeration is present, resulting in a relatively dense structure and a reduced effective specific surface area, which may consequently limit its electrocatalytic performance. As shown in
Figure 1(c1,c2), at low magnification, PtCo is seen to cover the carbon fibre surface uniformly, with no large exposed areas; high-magnification observation further reveals the growth of a large number of ultra-thin nanosheets on the surface, with individual nanosheets having a lateral dimension of approximately 200–500 nm. These nanosheets are interwoven and stacked, forming a three-dimensional porous network structure. This hierarchical structure not only provides abundant exposed active sites but also facilitates mass transfer of the electrolyte and rapid electron transport, which is of significant importance for electrochemical sensing.
Energy dispersive X-ray spectroscopy (EDS) was employed to analyse the elemental composition and distribution of the PtCo/CC electrode. As shown in
Figure S1, characteristic peaks corresponding to Pt and Co were clearly observed in the EDS spectrum, confirming the coexistence of both elements in the as-prepared PtCo/CC electrode. The elemental mapping results, presented in
Figure 2, reveal that Pt and Co are uniformly distributed across the surface of the carbon fibres, with no obvious elemental segregation observed, preliminarily demonstrating the successful formation of the PtCo alloy.
To further confirm the formation of the PtCo alloy, the XRD patterns of samples with different Pt/Co molar ratios (Pt1Co0, Pt7Co1, Pt3Co1, and Pt1Co1) were systematically investigated, as shown in
Figure 3a. All samples exhibit characteristic diffraction peaks corresponding to the face-centred cubic (FCC) structure of Pt, which are attributed to the (111), (200), and (220) crystal planes of Pt (PDF#04-0802), and no diffraction peaks corresponding to metallic Co (PDF#15-0806) or cobalt oxides are detected [
24]. It is worth noting that as the Co content increases, the diffraction peaks gradually shift to higher 2θ angles. As shown in the magnified view of the Pt(111) diffraction peak in
Figure 3b, the diffraction peak gradually shifts from 39.9° for Pt1Co0 to 40.1° for Pt7Co1, 40.2° for Pt3Co1, and 40.3° for Pt1Co1. According to Bragg’s law, 2d sinθ = nλ (where d is the interplanar spacing, θ is the diffraction angle, λ is the X-ray wavelength, and n is the diffraction order), an increase in the diffraction angle θ corresponds to a decrease in the interplanar spacing d. This continuous shift to higher angles indicates that the Pt lattice undergoes continuous contraction, which is due to the fact that the atomic radius of Co is smaller than that of Pt, and Co atoms enter the Pt lattice in the form of substitutional doping, resulting in lattice contraction [
25]. This phenomenon basically conforms to Vegard’s law, indicating that a substitutional solid solution alloy is formed in the bulk phase.
To further investigate the surface chemical state and electronic structure of the PtCo alloy, XPS was employed to characterise the PtCo/CC electrode. All binding energies were charge-corrected using the C 1s main peak (284.8 eV) as the reference peak.
Figure 3c shows the XPS survey spectrum of the PtCo/CC electrode, whilst
Figure 3d–f and
Figure S2 present the high-resolution XPS spectra of C 1s, Co 2p, Pt 4f, and O 1s. The characteristic peaks of C 1s, O 1s, Pt 4d, and Pt 4f can be clearly observed in
Figure 3c. Although the Co 2p signal is weak in the survey spectrum and no distinct characteristic peak is observed, the high-resolution scan (
Figure 3e) reveals a peak at 780.8 eV, attributed to Co
2+ 2p
3/2, indicating that the surface Co primarily exists in the Co
2+ oxidation state. As the surface layer of the PtCo alloy is covered by Pt, the Co 2p
1/2 characteristic peak signal is weak and not clearly evident. Combined with the XRD results, it can be inferred that in the bulk phase, Co atoms have successfully entered the Pt lattice to form a PtCo alloy, while the surface exposed to air has formed a very thin Co
2+ oxide layer.
Figure 3f shows the high-resolution Pt 4f spectrum, which, after peak fitting, can be resolved into two sets of doublets. The doublets with binding energies at 71.41 eV and 74.78 eV are attributed to the metallic Pt 4f
7/2 and Pt 4f
5/2, which constitute the major components of the Pt 4f spectrum; the shoulders at 72.68 eV and 76.43 eV can be attributed to the Pt
2+ 4f
7/2 and Pt
2+ 4f
5/2 oxidation states, likely arising from slight oxidation on the sample surface. The PtCo/CC alloy electrode exists primarily in the metallic Pt state; the high proportion of the metallic state is conducive to enhancing the catalytic activity of the electrode, thereby increasing its electrochemical sensitivity to ammonia nitrogen [
26]. It is worth noting that, compared with the standard binding energy of pure metallic Pt (typically around 71.1–71.2 eV), the binding energy of metallic Pt 4f
7/2 in the PtCo/CC electrode (71.41 eV) exhibits a clear positive shift, indicating that Co doping induces a downshift of the d-band center and thus modulates the electronic structure of Pt [
27].
3.2. Analysis of the Electrochemical Properties
To evaluate the electrochemical performance of the different electrodes, cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) tests were first conducted in a 0.1 M KCl solution using 5 mM [Fe(CN)
6]
3−/4− as the probe. As shown in
Figure 4a, the PtCo/CC, Pt/CC, Co/CC, and CC electrodes all exhibited reversible redox peaks. Among these, the PtCo/CC electrode exhibited the highest redox peak current, followed by the Pt/CC electrode; the CC electrode showed a weaker peak, while the Co/CC electrode exhibited the weakest. This phenomenon indicates that PtCo/CC possesses a larger active specific surface area and higher conductivity compared to Pt/CC. The weakest peak current of the Co/CC electrode may be attributed to the inherently low electrocatalytic activity of Co under these test conditions, and the fact that its introduction hinders electron transport on the CC substrate surface.
Figure 4b shows the Nyquist plots of the EIS for the four electrodes measured in 0.1 M KCl containing 5 mM [Fe(CN)
6]
3−/
4−. The measurements were performed at the open-circuit potential (OCP) over a frequency range from 0.1 Hz to 1 MHz with an AC perturbation amplitude of 5 mV. The insets depict the equivalent circuit model used for fitting. All impedance spectra exhibit two characteristic time constants, which appear in the Nyquist plots as a main semicircle in the high-frequency region and an additional relaxation process in the mid-frequency region. Accordingly, an equivalent circuit consisting of two parallel R-CPE units in series with a Warburg element, Rs-(Rct//CPE1)-(R1//CPE2)-W, was employed to fit the experimental data. Here, W represents the Warburg impedance, which is the impedance caused by diffusion processes in the electrochemical system. Rs is the solution resistance, Rct corresponds to the charge-transfer process at the electrode/electrolyte interface, and its magnitude is reflected by the diameter of the high-frequency semicircle. The second parallel branch (R1//CPE2) describes the additional relaxation behavior observed in the mid-frequency region. For the ferri/ferrocyanide redox probe system, the mid-frequency time constant is typically associated with surface heterogeneity, interfacial adsorption/desorption processes, and the interface response between the catalytic layer and the substrate [
28]. Although the system exhibits two time constants, the high-frequency semicircle remains dominated by the charge-transfer process; therefore, Rct can be used as a key parameter to evaluate the kinetics of interfacial electron transport. The Rct values obtained from equivalent circuit fitting are as follows: PtCo/CC (15.2 Ω), Pt/CC (20.75 Ω), Co/CC (22.05 Ω), and CC (21.95 Ω). The PtCo/CC electrode exhibits the lowest Rct, indicating that the introduction of Co to form a PtCo alloy effectively reduces the charge-transfer resistance, thereby enhancing electron transport efficiency and the electrocatalytic activity at the electrode surface.
To further determine the electrochemical active specific surface area (ECSA) of the different electrodes, cyclic voltammetry (CV) curves of the aforementioned four electrodes were measured at various scan rates (20–200 mV·s
−1) in a 0.1 M KCl solution using 5 mM [Fe(CN)
6]
3−/4− as the probe. The linear relationship between the oxidation peak current and the square root of the scan rate was analysed. As shown in
Figure 5, the CV curves of the four electrodes—PtCo/CC, Pt/CC, Co/CC, and CC—at different scan rates all exhibit a pair of reversible redox peaks. As the scan rate increased, both the oxidation peak current and the reduction peak current for each electrode gradually increased, and the peak potentials shifted slightly, indicating that the electrode processes were diffusion-controlled. Fitting the relationship between the oxidation peak current (I
pa) and the square root of the scan rate (v
1/2), all four electrodes exhibited a good linear relationship. According to the Randles–Sevcik equation [
29],
where I
pa is the oxidation peak current (A), n is the number of transferred electrons (n = 1), A is the electrochemical active specific surface area of the tested electrode (cm
2), C is the probe molecule concentration (5 × 10
−6 mol cm
−3), D is the diffusion coefficient (7.6 × 10
−6 cm
2 s
−1), and V is the scan rate (V s
−1). Calculations yielded the following ECSA values for each electrode: 4.11 cm
2 for the PtCo/CC electrode, 3.72 cm
2 for the Pt/CC electrode, 2.58 cm
2 for the CC electrode, and 2.35 cm
2 for the Co/CC electrode. Among these, the PtCo/CC electrode exhibited the largest electrochemical active surface area. This is consistent with the results from the aforementioned CV curves, where it displayed the highest peak current, and from the impedance plots, where it exhibited the lowest charge transfer resistance. This indicates that the formation of the PtCo alloy effectively increases the active surface area of the electrode, facilitating charge transport and mass diffusion during the catalytic reaction.
Based on the excellent electrochemical performance described above, the electrochemical detection capabilities of different electrodes for ammonia nitrogen were further evaluated to investigate the potential application of the PtCo/CC electrode in drinking water quality assessment. The cyclic voltammetry responses and oxidation peak currents of each electrode were tested in a 1 M KOH solution containing 1 mM NH
4Cl. As shown in
Figure 4c, within the potential window of −0.6 V to 0 V (vs. Hg/HgO), both the PtCo/CC and Pt/CC electrodes exhibited distinct ammonia oxidation peak current responses at around −0.3 V, with the PtCo/CC electrode displaying the highest oxidation peak current. In contrast, no distinct ammonia oxidation current response was observed for the Co/CC and CC electrodes within this potential range, indicating that neither possesses effective catalytic activity towards ammonia nitrogen.
Figure 4d shows the bar chart of the peak currents for ammonia oxidation for the four electrodes in a 1 mM NH
4Cl solution. The peak current for the PtCo/CC electrode was 7.988 mA cm
−2, that for the Pt/CC electrode was 5.566 mA cm
−2, while the Co/CC electrode exhibited a peak current of 0.0222 mA cm
−2, and the CC electrode exhibited a peak current of 0.0957 mA cm
−2. From
Figure 4d and the peak current values of the four electrodes, it is clear that the peak current of the PtCo/CC electrode is significantly higher than that of the other three electrodes, indicating that the introduction of Co to form the PtCo/CC alloy significantly enhances the electrocatalytic activity for ammonia oxidation.
According to the Oswin–Salomon and Gerischer–Mauerer mechanisms, the ammonia oxidation reaction primarily follows a stepwise dehydrogenation pathway, in which ammonia molecules adsorb onto Pt active sites and then undergo stepwise dehydrogenation to form various reactive intermediates (*N
2H
x+y or *NH
2, *NH, and*N), ultimately desorbing as N
2. The overall reaction equation is
However, pure Pt is susceptible to strong adsorption of intermediates, leading to active site poisoning and limiting its catalytic efficiency. The introduction of Co contracts the Pt lattice and causes a positive shift in the Pt 4f binding energy, inducing a downshift of the Pt d-band centre, thereby weakening the adsorption strength of reaction intermediates on the Pt surface. DFT calculations confirm that this moderate weakening of adsorption can effectively reduce the dehydrogenation energy barriers: Fang et al. studied the ammonia oxidation reaction on PtCo alloys and demonstrated that an appropriate amount of Co significantly lowers the energy barriers for the *NH
2 → *NH → *N dehydrogenation steps [
30]. Consequently, the kinetic hindrance of the reaction is reduced, and the rate of the ammonia oxidation reaction is increased.
Analysis of the electrochemical performance of different electrodes revealed that the PtCo/CC electrode exhibited the highest redox peak current, the lowest charge transfer resistance, and the largest ECSA, along with the optimal catalytic oxidation activity in ammonia nitrogen detection. This outstanding performance can be attributed to two synergistic factors. On one hand, its unique three-dimensional porous nanosheet structure provides a large ECSA, facilitating electrolyte diffusion and electron transport, thereby effectively reducing the charge transfer resistance. On the other hand, the formation of the PtCo alloy induces lattice contraction and downshifts the d-band centre of Pt, which weakens the adsorption strength of reaction intermediates, lowers the kinetic barrier, and further enhances the electrocatalytic ammonia oxidation activity. Together, these structural and electronic effects endow the PtCo/CC electrode with excellent electrochemical performance, demonstrating its strong potential for highly sensitive ammonia nitrogen detection in drinking water quality assessment.
3.3. Sensitivity Characteristics of PtCo Electrodes
It has been demonstrated previously that the PtCo/CC electrode exhibits superior electrochemical performance and catalytic activity for ammonia nitrogen. To enhance its sensitivity in the detection of ammonia nitrogen in drinking water, the electrochemical preparation of the PtCo electrode was optimised by varying the alloy ratio, the number of deposition cycles, and the precursor solution concentration.
In a 1 M KOH electrolyte, Pt1Co0, Pt9Co1, Pt7Co1, Pt3Co1, Pt1Co1, and Pt0Co1 electrodes were used to perform CV tests on 1, 5, 10, 50, and 100 μM NH
4Cl solutions. The sensitivity of each electrode was calculated by linear fitting of the oxidation peak current versus concentration (
Figure S3). As shown in the sensitivity line graph in
Figure 6a, the Pt7Co1 electrode exhibited the highest sensitivity (6.02 μA μM
−1 cm
−2), significantly higher than that of the other ratios. After determining the optimal alloy ratio, the number of deposition cycles was further optimised. Pt7Co1 electrodes were prepared by depositing 15, 35, 55, and 75 cycles via cyclic voltammetry, and their sensitivity was evaluated under the same concentration gradient. As shown in
Figure 6b, the electrode sensitivity was highest (7.91 μA μM
−1 cm
−2) when the number of deposition cycles was 55. The corresponding CV curves and linear fitting plots of the oxidation peak current versus concentration are shown in
Figure S4. Furthermore, the effect of precursor solution concentration (2, 3, 4, and 5 mM) on electrode sensitivity was investigated. As shown in
Figure 6c, the Pt7Co1 electrode prepared with a precursor solution concentration of 4 mM exhibited the highest sensitivity (7.91 μA μM
−1 cm
−2); the corresponding CV curves and linear fitting plots of the oxidation peak current versus concentration are shown in
Figure S5. The above results demonstrate that the PtCo/CC electrode exhibits the best sensitivity for ammonia nitrogen detection under the preparation conditions of a Pt7Co1 alloy, 55 deposition cycles, and a precursor solution concentration of 4 mM. The optimised PtCo/CC electrode was used for further electrochemical ammonia nitrogen detection.
The optimal sensitivity of the PtCo/CC electrode for ammonia nitrogen detection obtained by CV testing was 7.91 μA μM
−1 cm
−2. To further improve the detection sensitivity, we employed LSV, which features a narrower potential window and a single-scan mode, for subsequent studies on the sensitivity characteristics of ammonia nitrogen detection, aiming to achieve a higher sensitivity. As shown in
Figure 7, within the potential window of −0.5 V to −0.1 V (vs. Hg/HgO), the peak current response of the PtCo/CC electrode for ammonia oxidation exhibited a gradually increasing trend at ammonia concentrations ranging from 0.7 to 100 μM, with the peak potential occurring at approximately −0.27 V.
Figure 7b shows the linear fit curve of the oxidation peak current versus ammonia nitrogen concentration, exhibiting a good linear relationship in two segments within the 0.7–100 μM concentration range. For ammonia nitrogen concentrations of 0.7–10 μM, the linear fitting equation is Ipa (mA cm
−2) = 0.03294 C (μM) + 1.45474 (R
2 = 0.998), with a sensitivity of 32.94 μA μM
−1 cm
−2. In the 10–100 μM ammonia nitrogen concentration range, the linear fitting equation is Ipa (mA cm
−2) = 0.01143 C (μM) + 1.67042 (R
2 = 0.994), with a sensitivity of 11.43 μA μM
−1 cm
−2. The limit of detection (LOD) is one of the key indicators for evaluating an electrode; the calculation formula is LOD = 3σ/s, where σ represents the noise of the blank signal, the standard deviation of the baseline current fluctuation measured at the peak potential in the blank electrolyte over multiple scans, and s is the sensitivity of the PtCo/CC electrode (32.94 μA μM
−1 cm
−2). Calculations show that the LOD of the PtCo/CC electrode is 77.9 nM. The PtCo/CC electrode demonstrates excellent detection sensitivity and a low detection limit for ammonia nitrogen, which is significantly lower than the limit specified in China’s “Sanitary Standards for Drinking Water” (GB 5749-2022) (0.5 mg/L, approximately 35.7 μM), thereby fully meeting the detection sensitivity requirements for drinking water quality assessment.
As shown in
Table 1, the performance of the PtCo/CC electrode was compared with that of recently reported sensitive electrodes for ammonia nitrogen detection. The PtCo/CC electrode prepared in this study outperformed most previously reported electrode materials in terms of the highest sensitivity (32.94 μA μM
−1 cm
−2) and detection limit (77.9 nM), demonstrating excellent detection performance. Although its linear response consists of two ranges (0.7–10 μM and 10–100 μM) and is relatively narrow, this range fully covers the ammonia nitrogen limit specified in China’s “Sanitary Standards for Drinking Water” and is sufficient to meet the practical detection requirements for drinking water quality assessment.
3.4. Analysis of the Anti-Interference, Repeatability, Reproducibility and Stability of PtCo/CC Electrodes
To assess the practical application potential of the PtCo/CC electrode for detection in drinking water environments, its anti-interference, repeatability, reproducibility, and long-term stability were systematically investigated.
For anti-interference, drinking water has a complex composition and often contains various coexisting ions that may interfere with accurate ammonia nitrogen detection. This study examined the effects of common interferents, including K
2HPO
4, KCl, KH
2PO
4, Na
2CO
3, NaHCO
3, NaNO
2, and MgSO
4 on ammonia nitrogen detection. The experimental procedure was as follows: first, the current response of the ammonia oxidation peak was measured using the PtCo/CC electrode in a 1 M KOH solution containing 50 μM NH
4Cl; then, after adding the interfering ions at a concentration of 100 μM, the current response of the ammonia oxidation peak was measured again. The experimental results are shown in
Figure 8a. The current responses of the ammonia oxidation peak with and without interferents were similar, indicating that the aforementioned common interferents have virtually no effect on the detection. This excellent interference resistance provides an important guarantee for the detection of ammonia nitrogen in actual drinking water samples using this electrode. Regarding repeatability, the PtCo/CC electrode was tested seven consecutive times in a 1 M KOH solution containing 50 μM NH
4Cl. The experimental results are shown in
Figure 8b. The CV curves from the seven consecutive tests exhibited high overlap (inset in
Figure 8b), and the current response of the ammonia oxidation peak was stable, with a relative standard deviation (RSD) of 0.80%, demonstrating good repeatability. For reproducibility, seven independently prepared PtCo/CC electrodes were each tested in a 1 M KOH solution containing 50 μM NH
4Cl. The experimental results are shown in
Figure 8c. The CV curves of the seven electrodes almost completely overlapped, with an RSD of 2.67%. Regarding stability, PtCo/CC electrodes were stored for 1 to 5 weeks, and the current response of the ammonia oxidation peak was measured after each storage period. The experimental results are shown in
Figure 8d. The current retention rate for the ammonia oxidation peak after 1–5 weeks of storage was 95.8%. Although a slight decrease was observed, the overall stability was good.The PtCo/CC electrode demonstrated excellent performance in terms of interference resistance, repeatability, reproducibility, and stability, indicating its practical application potential for drinking water quality assessment.