Toward Active Distributed Fiber-Optic Sensing: A Review of Distributed Fiber-Optic Photoacoustic Non-Destructive Testing Technology

Distributed fiber-optic photoacoustic non-destructive testing (DFP-NDT) represents a paradigm shift from passive sensing to active probing, fundamentally transforming structural health monitoring through integrated fiber-based ultrasonic generation and detection capabilities. This review systematically examines DFP-NDT’s evolution by following the technology’s natural progression from fundamental principles to practical implementations. Unlike conventional approaches that require external excitation mechanisms, DFP-NDT leverages photoacoustic transducers as integrated active components where fiber-optical devices themselves generate and detect ultrasonic waves. Central to this technology are photoacoustic materials engineered to maximize conversion efficiency—from carbon nanotube-polymer composites achieving 2.74 × 10⁻² conversion efficiency to innovative MXene-based systems that combine high photothermal conversion with structural protection functionality. These materials operate within sophisticated microstructural frameworks—including tilted fiber Bragg gratings, collapsed photonic crystal fibers, and functionalized polymer coatings—that enable precise control over optical-to-thermal-to-acoustic energy conversion. Six primary distributed fiber-optic photoacoustic transducer array (DFOPTA) methodologies have been developed to transform single-point transducers into multiplexed systems, with low-frequency variants significantly extending penetration capability while maintaining high spatial resolution. Recent advances in imaging algorithms have particular emphasis on techniques specifically adapted for distributed photoacoustic data, including innovative computational frameworks that overcome traditional algorithmic limitations through sophisticated statistical modeling. Documented applications demonstrate DFP-NDT’s exceptional versatility across structural monitoring scenarios, achieving impressive performance metrics including 90 × 54 cm² coverage areas, sub-millimeter resolution, and robust operation under complex multimodal interference conditions. Despite these advances, key challenges remain in scaling multiplexing density, expanding operational robustness for extreme environments, and developing algorithms specifically optimized for simultaneous multi-source excitation. This review establishes a clear roadmap for future development where enhanced multiplexed architectures, domain-specific material innovations, and purpose-built computational frameworks will transition DFP-NDT from promising laboratory demonstrations to deployable industrial solutions for comprehensive structural integrity assessment.