Search Results (79)

This study focuses on developing a novel clinker-free cement, specifically comprising phosphorus slag-based cementitious materials (PSCMs), by utilizing lime and industrial byproducts, including granulated electric furnace phosphorus slag and fluidized bed combustion bottom ash. The optimal composition of PSCM was determined by investigating the effects of different proportions of activators (water glass and sodium sulfate) and retarder (potassium fluoride) on the setting time and the mechanical strength of PSCMs. Performance evaluations demonstrated that the compressive and flexural strengths of the optimal PSCM formulation at 28 days were 64.1 MPa and 7.5 MPa, respectively. Notably, concrete prepared with the optimal PSCM exhibited superior freeze–thaw resistance and sulfate resistance compared to Portland cement concrete of equivalent strength grades. The comprehensive characterization of selected PSCM compositions, conducted using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and scanning electron microscope–energy-dispersive spectrometry (SEM-EDS), provided in-depth insights into the interrelationship among mechanical properties, durability, and microstructural characteristics. SEM-EDS analysis confirmed that calcium aluminosilicate hydrate and sodium aluminosilicate hydrate are the predominant hydration products of PSCMs. FTIR and TG analyses elucidated the continuous hydration behavior of PSCMs during the curing process, while SEM observations revealed a densely compact microstructure in the hardened PSCM paste. Full article

To reduce the cost of coal mine filling materials, a novel composite cementitious material was developed by utilizing coal-based solid waste materials, including fly ash, desulfurized gypsum, and carbide slag, along with cement and water as raw materials. Initially, a comprehensive analysis of the physical and chemical properties of each raw material was conducted. Subsequently, proportioning tests were systematically carried out using the single-variable method. During these tests, multiple crucial performance indicators were measured. Specifically, the fluidity and bleeding rate of the slurry were evaluated to assess its workability, while the compressive strength and chemically bound water content of the hardened sample were tested to determine its mechanical properties and hydration degree. Through in-depth analysis of the test results, the optimal formulation of the composite cementitious material was determined. In the basic group, the mass ratio of fly ash to desulfurized gypsum was set at 70:30. In the additional group, the carbide slag addition amount accounted for 20% of the total mass, the cement addition amount was 15%, and the water–cement ratio was fixed at 0.65. Under these optimal proportioning conditions, the composite cementitious material exhibited excellent performance: its fluidity ranged from 180 to 220 mm, the bleeding rate within 6 h was less than 5%, and the 28-day compressive strength reached 17.69 MPa. The newly developed composite cementitious material features good fluidity and high strength of the hardened sample, fully meeting the requirements for mine filling materials. Full article

This study investigates the feasibility of utilizing finely ground coal bottom ash (FGCBA) as a supplementary cementitious material in self-compacting concrete (SCC), with an emphasis on its technical performance and environmental implications. Cement was partially replaced by FGCBA and fly ash (FA) at 20%, 40% and 60% substitution rates under water-to-binder (W/B) ratios of 0.4, 0.45 and 0.5. A comprehensive evaluation of the properties of fresh and hardened concrete—including slump flow, setting time, compressive strength, air content, chloride ion permeability and water absorption—was conducted. The results indicate that FA improves workability and enhances long-term strength development, while FGCBA—despite its lower early-age strength—significantly improves durability, particularly in terms of chloride resistance and microstructural densification. These findings underscore the potential of FGCBA as a viable low-carbon alternative in cementitious systems, contributing to resource efficiency and the achievement of circular economy objectives in the construction sector. Full article

Semi-flexible pavement (SFP) mixture consists of porous matrix asphalt mixture and cement-based grouting material. This composite material gains advantages from both the rigid cementitious material and flexible asphalt mixture. It exhibits excellent anti-rutting capability while no joints are needed. However, SFP is prone to cracks in the field. This study employs water-based epoxy resin and emulsified asphalt as polymer additives to modify the grouting material. A response surface methodology (RSM) model was employed for multi-factor and multi-response optimization design. The ratio of water-based epoxy resin to emulsified asphalt (w/e ratio), polymer content, defoamer content, and mixing speed were considered in the model. Fluidity, compressive strength, and fracture energy were selected as response indicators. It was found that a low mixing speed was not able to produce grouting slurry with acceptable fluidity. The addition of higher polymer contents would lower the compressive strength of the grouting material due to the low stiffness of the polymer and entrained air produced during mixing. The addition of defoamer eliminated the bubbles and, therefore, increased the strength and fracture energy of the samples. By solving for the optimal model solution, the values of optimized parameters were determined to be a w/e ratio of 0.64, polymer content of 3.3%, defoamer content of 0.2%, and mixing speed of 2000 rpm. Microstructural analysis further confirmed that the synergistic effect of water-based epoxy resin and emulsified asphalt can effectively make the microstructure of the hardened samples denser. The anti-cracking ability of the SFP mixture can be increased by 22% using optimally designed grouting material. The findings in this study shed light on the design of toughness-reinforced SFP materials. Full article

This study investigates the use of demolition waste as recycled coarse aggregates (RCAs) to replace natural coarse aggregates (NCAs), and the use of ground granulated blast slag (GGBS) and limestone filler (LF) as a supplementary cementitious material, in self-compacting concrete (SCC), with proportions of 150 kg/m³ for GGBS and 180 kg/m³ for LF. Various SCC mixtures were prepared with RCA proportions of 0, 25, 50, 75, and 100%, while maintaining fixed dosages of LF and GGBS. Initially, RCA was incorporated in a dry state, followed by a water dosage adjustment for mixtures containing 100% RCA, equivalent to 20 min of RCA absorption. The experimental investigation evaluated the evolution of flow properties through tests such as slump flow, flow time (T500), L-box, sieve stability, fresh density, and air content. The static yield stress and plastic viscosity were also calculated using mathematical models. Additionally, hardened properties, including short-term and long-term compressive strength and capillary water absorption, were assessed. An environmental impact analysis of using demolition waste was conducted, revealing that a total NCA replacement with RCA is viable for both fresh and hardened states, provided that the RCA water absorption is managed and a reactive mineral additive is incorporated. For a 50% replacement of natural aggregates with recycled aggregates, this approach significantly reduces environmental impacts, lowering fossil fuel consumption by up to 35% and greenhouse gas emissions by up to 32%. Full article

The global construction industry heavily relies on cementitious systems, which are a major contributor to carbon dioxide emissions due to the energy-intensive nature of cement production. These emissions account for approximately 8% of global CO₂ output, exacerbating climate change and environmental degradation. The global reliance on cementitious systems has led to substantial carbon dioxide emissions during cement production, intensifying the need for environmentally sustainable alternatives. Turkey, which holds 73% of the world’s boron reserves, offers a unique opportunity to explore boron-based minerals like colemanite as potential replacements for cement. In this study, the effects of colemanite (a boron mineral) and four fiber types—steel, basalt, carbon, and polypropylene—on the compressive strength, flexural strength, and water absorption of mortar mixtures incorporating air-entraining admixtures were investigated. All mixtures contained 0.1% air-entraining admixture (by cement weight), with fixed parameters: a water/binder ratio of 0.485, a sand/binder ratio of 2.75, and slump-flow values of 190 ± 20 mm. Cement was partially replaced with colemanite at 3% and 5%, while fibers were added at 0.5% by volume. Fresh-state properties (slump-flow and admixture requirements) and hardened-state properties (28-day compressive/flexural strength and water absorption) were evaluated. Selected samples underwent SEM analysis for microstructural assessment. Key findings revealed that both colemanite and fibers increased admixture demand to achieve target slump flow. While colemanite and fibers collectively enhanced compressive strength, their interactions varied: basalt and carbon fibers exhibited superior performance in mixtures without colemanite, whereas steel fibers showed greater efficacy in colemanite-containing mixtures. The strength increase was less pronounced when colemanite was introduced to mixtures containing carbon, polypropylene fibers, and basalt. The trend of flexural strengths was comparable to that of compressive strengths. SEM images revealed that the void distribution in the samples, influenced by the effects of colemanite and fibers, had a more dominant effect on compressive and flexural strengths. Water absorption inversely correlated with mechanical performance. This study not only contributes to reducing the carbon footprint of cementitious systems by partially replacing cement with colemanite but also provides practical insights to optimize the use of fibers to increase strength performance and reduce water absorption properties from durability parameters. These findings support the development of more sustainable and durable materials. Full article

A major challenge in modern infrastructure is the excessive reliance on traditional Portland cement, which contributes significantly to environmental degradation and durability issues. This study addresses the need for sustainable and durable construction materials by investigating geopolymer concrete as an eco-friendly alternative, optimizing its mechanical and microstructural properties to enhance long-term performance in infrastructure applications. The performance of sustainable geopolymer concrete made with silica fume (SF) and fly ash (FA) and utilizing different alkaline activators (AAs) was examined in this study. The alkaline activators included sodium hydroxide (SH), potassium hydroxide (PH), and sodium silicate (SS) solutions. A total of twelve geopolymer concrete mixes were prepared and evaluated. The study considered several variables, including SF content (ranging from 10% to 100%), type of AA (SH+SS or PH+SS), AA concentration, and the AA to cementitious materials (AA/C) ratio. Workability, compressive strength, bending strength, tensile strength, and water absorption were among the mechanical characteristics of the concrete that were assessed, both in fresh and hardened states of the proposed concrete. The geopolymer concrete microstructure was also examined by performing X-ray diffraction (XRD), energy dispersive X-ray (EDX), and scanning electron microscopy (SEM) investigations on a few chosen mixes. The findings showed that when SF content was 10%, 20%, 30%, and 100% as a replacement of FA, the concrete slump rose by 10%, 15%, 15%, and 120%, respectively. However, the compressive strength was increased only with up to 20% SF. Geopolymer concrete with PH as the alkaline activator exhibited up to 13% lower compressive strength compared to SH. The geopolymer concrete microstructure was influenced by the presence of SF, leading to the formation of ettringite. Some FA particles that remained unreacted or were only partially reacted, along with voids, were observed. The findings from this study contribute to the development of sustainable geopolymer concrete, offering a promising solution for green structural applications. Full article

Bayer red mud (RM)-based geopolymers are economical and ecofriendly alternatives to cement because of their superior performance. This study investigated alkali-activated cementitious materials by combining RM, fly ash (FA) and slag, and the mixtures were used to produce ecofriendly composites. The influence of the Si/Al molar ratio (3.30–3.79) on the initial properties (setting time and flowability) and hardened properties (compressive strength, drying shrinkage and water permeability) of the composite materials was studied. The Na₂O content was fixed at 4 wt%, and the thermal activation temperature was 800 °C. The phase evolution and geopolymerization mechanism of the effect of the initial Si/Al molar ratio on the material properties was investigated by FTIR, XRD, TG–DTG and SEM–EDS. The results of M1.2Si333 indicated that the compressive strength of the blends can reach 33.5 MPa at 28 days, with a drying shrinkage rate of 1.20%. Compressive strength decreases, while drying shrinkage increases with a higher initial Si/Al ratio. Microstructural analyses revealed that a low Si/Al ratio and alkali activator modulus enhance the dissolution of precursors to form C–(A)–S–H gels, which increase the compressive strength. The results promoted the application of RM-based geopolymer-engineered cementitious composite and enhanced the resource efficiency of the bauxite residue. Full article

There is a growing demand for sustainable solutions in civil engineering concerning the carbon footprint of cementitious composites. Alkali-Activated Binders (AAB) are materials with great potential to replace ordinary Portland cement (OPC), with similar strength levels and lower environmental impact. Despite their improved environmental performance, their durability remains a gap in the literature, influenced by aspects of mechanical behavior, physical properties, and microstructure. This paper aims to assess the impact of steel slag aggregates and curing temperature of a proposed AAB based concrete formulation by characterizing fresh state, mechanical behavior, and microstructure. The proposed AAB is composed of fly ash (FA) and basic oxygen furnace (BOF) steel slag (SS) as precursors, sodium silicate and sodium hydroxide solution as activators, in total replacement of OPC, using baosteel slag short flow (BSSF) SS as aggregate in comparison with natural aggregate. The concrete formulation was designed to achieve a high-performance concrete (HPC) and a self-compacting concrete (SCC) behavior. Mechanical characterization encompassed hardened (compressive strength and Young’s modulus), fresh state (J-ring, slump flow, and T50), and durability tests (scanning electronic microscopy, water penetration under pressure, and chloride ion penetration). The compressive strength (64.1 ± 3.6 MPa) achieves the requirements of HPC, while the fresh state results fulfill the SCC requirements as well, with a spread diameter from 550 mm to 650 mm (SF-1 class). However, the flow time ranges from 3.5 s to 13.8 s. There was evidence of high chloride penetrability, affected by the lower electrical resistance inherent to the material. Otherwise, there was a low water penetration under pressure (3.5 cm), which indicates a well-consolidated microstructure with low connected porosity. Therefore, the durability assessment demonstrated a divergence in the results. These results indicate that the current durability tests of cementitious materials are not feasible for AAB, requiring adapted procedures for AAB composite characterization. Full article

The findings highlight the potential for broadening the use of shell aggregates in construction applications. This research investigated the viability of incorporating milled Acanthocardia tuberculata seashells as fine sand replacements for natural calcareous sand in the production of self-compacting mortar. These results highlight a promising avenue for coastal industries to reduce waste while enhancing the durability of construction materials. Mortar mixtures containing recycled seashell aggregates exhibit superior overall performance compared with those using natural sand in terms of durability, although there is a slight reduction in workability and mechanical strength. Three replacement levels of natural limestone sand (0%, 50%, and 100%) with seashell-based fine aggregates were studied, along with three different powdered/sand ratios. The fresh properties of the mixtures were assessed for workability, whereas the hardened specimens were analyzed using an X-ray technique, thermogravimetry, and differential thermal analysis. Key performance and durability properties, including compressive and flexural strengths, bulk density, porosity, water absorption, dimensional stability, and mercury intrusion porosimetry at 28 days of hardening, were also evaluated. Overall, the incorporation of Acanthocardia tuberculata seashells into cementitious materials supports the principles of the circular economy, providing both environmental and performance advantages. Full article

This study explores the transformative impact of substituting cement with raw marble powder (RMP) and calcined marble powder (CMP) at varying levels (0%, 5%, 10%, 15%, 20%, and 25%) on the physical and mechanical properties of cement-based composites. Additionally, the influence of two different mixing waters—tap water (TW) and magnetized water (MW)—was assessed to determine their combined effects on the composite performance. The evaluation encompassed fresh properties (initial and final setting times, and consistency) and hardened properties (flexural strength (f_fs), compressive strength (f_cs), ultrasonic pulse velocity (UPV), water absorption, porosity, and unit weight) of the composites. The results reveal that CMP-substituted composites significantly outperformed RMP-based counterparts across all indices. Notably, CMP-substituted mortars produced with TW showed a 10.8% to 15.8% increase in 28-day f_cs values compared to RMP-substituted mortars, while those prepared with MW exhibited 7.8% to 10.9% higher f_cs values than TW-prepared samples. A microstructural analysis via SEM indicated that CMP enhances hydration and microstructure densification, resulting in improved mechanical performance and durability. Overall, the combination of CMP and MW demonstrated a superior potential for producing eco-friendly, high-performance cementitious composites, supporting sustainable construction practices through significant material savings and environmental benefits. Full article

In order to impart the properties of cementitious material to the Tibetan Agar soil, two high-temperature activation mechanisms (HTMA, HTMB) were designed in this study, and the products and hydration-hardening properties of Tibetan Agar soil high-temperature activation mechanism were analyzed by means of SEM, XRD, and XRF. The results show that the main components of Tibetan Aga soil are calcite and quartz; Aga soil is activated by HTMA high-temperature activation, forming the main products of CaO, C₂S, CaSiO₃, and CaAl₂Si₂O₈, and its products have both air-hardening and water-hardening characteristics; Aga soil is activated by HTMB high-temperature activation, and when the temperature reaches 1250 °C when the clinker is not found in the CaO, the generation of C₂S, C₃S, C₃A, C₄AF, and Mg₂SiO₄ minerals with good water-hardening cementitious properties occurs when the temperature rises to 1350 °C, although the formation of some inert minerals that do not have the cementitious properties, but this temperature activation products of the thermodynamic properties of the best; Enhancing the value of lime saturation degree (KH) and silicon rate (SM) can promote the formation of the products of the C₂S and C₃S, increase the reactivity of the Aga soil activation products, and increase the hydration heat as well as compressive and flexural strength, combined with the results of the hydration heat and mechanical test, KH is recommended to be 0.9~0.94, SM is recommended to be 1.8~2.4, and alumina ratio (IM) is recommended to be 1.8~2.4 when Aga soil is used with raw materials. Full article

The cement industry is of great importance in terms of raw materials consumed, energy consumed, and greenhouse gases emitted. Grinding aids (GA) are used to reduce energy consumption and costs, as well as to reduce the amount of CO₂ released into the environment. In this study, the effect of GA-polycarboxylate ether-based water-reducing admixture (PCE) compatibility on some fresh, rheological and hardened state properties of cementitious systems was investigated. In order to investigate the rheological properties and thixotropic behavior of the mixtures, a total of 51 cement paste mixtures were prepared, containing 4 different types (molasses, MEG, DEA and ethanol) and ratios (0.025, 0.05, 0.75 and 0.1) of GAs and 2 different ratios (0.08% and 0.16%) of PCE in addition to the control mixture. In addition, the effect of the used GAs on the grinding efficiency and compressive strength value was investigated. Additionally, the predictability of the type of GA, dosage and cure time using the Taguchi method was investigated. It was determined that the highest grinding performance was obtained in mixtures containing MEG. It was determined that in cement paste mixtures containing GAs, the dynamic yield stress and viscosity values generally decrease with the increase in PCE usage rate up to a certain value, and these values may increase if the PCE usage increases further. It was determined that such behavior is not present in cement paste mixtures containing GAs and that the structural build-up value of the mixtures generally increases with the increase in the PCE admixture usage rate. It was determined that the use of GAs had a positive effect on 28-day compressive strength. Full article

This paper presents a novel low-carbon binder formulated from fly ash (FA), ground granulated blast furnace slag, steel slag, and desulfurization gypsum as a quaternary solid waste-based material. It specifically examines the influence of FA content on the mechanical properties and hydration reactions of the quaternary solid waste-based binder. The mortar test results indicate that the optimal FA content is 10%, which yields a 28-day compressive strength 11.28% higher than that of the control group without FA. The spherical particles of fly ash reduce the overall water demand and provide a “lubricating” effect to the paste due to their continuous gradation, improving the fluidity of the slag-steel slag-gypsum cementitious materials. The micro test results indicate that fly ash has minimal effect on the early hydration products and process of the solid waste-based cementitious materials, but after 7 days, it continuously dissolves silicon-oxygen tetrahedrons or aluminum-oxygen tetrahedrons, consuming Ca²⁺ and OH⁻ in the system. After 28 days, the amount of ettringite and C-(A)-S-H gel generated increases significantly. The pozzolanic activity of fly ash is mainly stimulated by the Ca(OH)₂ from steel slag in the later hydration stage. Additionally, spherical fly ash particles can fill the voids in the hardened paste, reducing the formation of cracks and weak zones, and thereby contributing to a denser overall structure of the hydrated binder. The findings of this paper provide data support for the development of low-carbon cement-free binders using fly ash in conjunction with metallurgical slags, thereby contributing to the low-carbon advancement of the construction materials industry. Full article

The aim of this study was to experimentally investigate the process of chloride binding and its sulfate-induced release in cementitious materials. The cementitious materials were replaced with hardened cement paste particles (HCPs) with water-to-cement ratios (w/c) of 0.35 and 0.45. A long-term immersion experiment of HCPs in 0.1 M sodium chloride solution was performed to investigate its chloride-binding capacity, and then it was immersed in sodium sulfate solutions with concentrations of 0.1 and 0.5 M to explore the release of chloride binding induced by sulfates. Silver nitrate titration and quantitative X-ray diffraction (QXRD) were used to measure the concentration of free chlorides in the solutions and the content of bound chlorides in HCPs, respectively. The results show that there is a higher chloride-binding capacity in HCPs with a w/c ratio of 0.45 compared to 0.35, and the content of chemically bound chlorides is associated with the formation and decomposition of Friedel’s and Kuzel’s salts in HCPs. The presence of sulfates can easily result in the release of bound chlorides in Friedel’s salt, but it cannot cause a complete release of bound chlorides in Kuzel’s salt. Physically bound chlorides are more easily released by sulfates than chemically bound chlorides, and a high w/c ratio or sulfate concentration can increase the release rate of bound chlorides in HCPs. Full article