Search Results (8)

The sealing performance of metal seals in all-metal angle valves significantly affects their reliability and the safety of the entire fluid system. This study investigates a DN40 all-metal angle valve, analyzing the contact characteristics between the sealing ring and valve head cone surface, focusing on microscopic surface morphology. Finite element analysis and laboratory experiments were conducted on sealing rings with surface roughness values of 1.6 μm, 0.4 μm, and 0.2 μm. Additionally, leakage rates were measured experimentally to verify the model’s accuracy. The results show that reducing surface roughness to 0.2 μm lowers the valve’s leakage rate to 1.28 × 10⁻¹¹ Pa·m³/s, meeting ultra-high vacuum requirements. Compared to 0.4 μm, the leakage rate of 0.2 μm was reduced by 45.9%. The sealing performance of the 1.6 μm metal sealing ring was relatively poor and failed to meet ultra-high vacuum requirements. These findings align well with theoretical predictions. Further analysis revealed that lower surface roughness increases the effective contact area between the sealing ring and valve head cone, reducing leakage and improving overall sealing efficiency. These results suggest that optimizing surface roughness in sealing ring design can enhance valve performance, improving reliability and efficiency in industrial applications, particularly in vacuum systems and high-performance fluid control. Full article

This paper presents a new, comprehensive digital circuit used for the control of a novel gas chromatograph mass spectrometer (GC-MS) interface that is based on supersonic molecular beam (SMB). The circuit includes a Texas Instruments 150 MHz digital signal controller (DSC), high voltage amplifiers for 8 independent channels and 4 independent channels of high resolution pulse width modulation (PWM). The circuit, along with a sophisticated embedded program and a custom made personal computer (PC) application, control all aspects of the interface: smart filament emission-current stabilization, static and scanning mass-dependent ion-source voltages, transfer-line heater proportional integral differential (PID) controls with thermocouple feedbacks, on/off valves, relays and several peripheral device controls that enable the full operation of a turbo-molecular vacuum pump, and of gas flow and pressure controllers. All aspects of this comprehensive controller were successfully tested. The signal for the 450 Th ion (C₃₂H₆₆) for example increased by 123% which is a significant increase. It is obvious that correctly tuned dynamic voltages can guarantee the optimal signal for each mass. Full article

Air valves operate as protection devices in pipelines during drainage processes in order to mitigate vacuum pressures and control the transient flows. Currently, different authors have proposed one-dimensional models to predict the behaviour of orifices during filling and draining events, which offer good numerical results. However, the three-dimensional dynamic behaviour of air-admission orifices during drainage processes has not been studied in depth in the literature. In this research, the effects of air inflow on an orifice installed in a single pipe during drainage events are analysed using a three-dimensional computational fluid dynamics model by testing orifices with diameters of 1.5 and 3.0 mm. This model was validated with different experimental measurements associated to the vacuum pressure, obtaining good fits. The three-dimensional model predicts additional information associated to the aerodynamic effects that occur during the air-admission processes, which is studied. Subsonic flows are observed in different orifices with Mach numbers between 0.18 and 0.30. In addition, it is shown that the larger-diameter orifice ensures a more effective airflow control compared to the smaller-diameter orifice. Full article

Droplet microfluidics is an extremely useful and powerful tool for industrial, environmental, and biotechnological applications, due to advantages such as the small volume of reagents required, ultrahigh-throughput, precise control, and independent manipulations of each droplet. For the generation of monodisperse water-in-oil droplets, usually T-junction and flow-focusing microfluidic devices connected to syringe pumps or pressure controllers are used. Here, we investigated droplet-generation regimes in a flow-focusing microfluidic device induced by the negative pressure in the outlet reservoir, generated by a low-cost mini diaphragm vacuum pump. During the study, we compared two ways of adjusting the negative pressure using a compact electro-pneumatic regulator and a manual airflow control valve. The results showed that both types of regulators are suitable for the stable generation of monodisperse droplets for at least 4 h, with variations in diameter less than 1 µm. Droplet diameters at high levels of negative pressure were mainly determined by the hydrodynamic resistances of the inlet microchannels, although the absolute pressure value defined the generation frequency; however, the electro-pneumatic regulator is preferable and convenient for the accurate control of the pressure by an external electric signal, providing more stable pressure, and a wide range of droplet diameters and generation frequencies. The method of droplet generation suggested here is a simple, stable, reliable, and portable way of high-throughput production of relatively large volumes of monodisperse emulsions for biomedical applications. Full article

This study investigated a double loop network operated with ultra-low supply/return temperatures of 45/25 °C as a novel solution for low heat-density areas in Denmark and compared the proposed concept with a typical tree network and with individual heat pumps to each end-users rather than district networks. It is a pump-driven system, where the separate circulation of supply and return flow increased the flexibility of the system to integrate and displace heating and cooling energy along the network. Despite the increased use of central and local water pumps to operate and control the system, the simulated overall pump energy consumption was 0.9% of the total energy consumption. This was also an advantage at the design stage as the larger pressure gradient, up to 570 Pa/m, allowed minimal pipe diameters. In addition, the authors proposed the installation of electrically heated vacuum-insulated micro tanks of 10 L on the primary side of each building substation as a supplementary heating solution to meet the comfort and hygiene requirements for domestic hot water (DHW). This, combined with supply water circulation in the loop network, served as a technical solution to remove the need for bypass valves during summer periods with no load in the network. The proposed double loop system reduced distribution heat losses from 19% to 12% of the total energy consumption and decreased average return temperatures from 33 °C to 23 °C compared to the tree network. While excess heat recovery can be limited due to hydraulic issues in tree networks, the study investigated the double loop concept for scenarios with heat source temperatures of 30 °C and 45 °C. The double loop network was cost-competitive when considering the required capital and operating costs. Furthermore, district networks outperformed individual heat pump solutions for low-heat density areas when waste heat was available locally. Finally, although few in Denmark envisage residential cooling as a priority, this study investigated the potential of embedding heating and cooling in the same infrastructure. It found that the return line could deliver cold water to the end-users and that the maximum cooling power was 1.4 kW to each end-user, which corresponded to 47% of the total peak heat demand used to dimension the double loop network. Full article

A microfluidic cell stretch device was developed to investigate the effects of stretching stress on pulmonary artery smooth muscle cell (PASMC) proliferation in pulmonary arterial hypertension (PAH). The microfluidic device harbors upper cell culture and lower control channels, separated by a stretchable poly(dimethylsiloxane) membrane that acts as a cell culture substrate. The lower channel inlet was connected to a vacuum pump via a digital switch-controlled solenoid valve. For cyclic stretch at heartbeat frequency (80 bpm), the open or close time for each valve was set to 0.38 s. Proliferation of normal PASMCs and those obtained from patients was enhanced by the circumferential stretching stimulation. This is the first report showing patient cells increased in number by stretching stress. These results are consistent with the abnormal proliferation observed in PAH. Circumferential stretch stress was applied to the cells without increasing the pressure inside the microchannel. Our data may suggest that the stretch stress itself promotes cell proliferation in PAH. Full article

Additive manufactured components have a different metallurgic structure and are more prone to fatigue cracks than conventionally produced metals. In earlier papers, an effective Structural Health Monitoring solution was presented to detect fatigue cracks in additive manufactured components. Small subsurface capillaries are embedded in the structure and pressurized (vacuum or overpressure). A crack that initiated at the component’s surface will propagate towards the capillary and finally breach it. One capillary suffices to inspect a large area of the component, which makes it interesting to locate the crack on the basis of the pressure measurements. Negative pressure waves (NPW) arise from the abrupt encounter of high pressure fluid with low pressure fluid and can serve as a basis to locate the crack. A test set-up with a controllable leak valve was built to investigate the feasibility of using NPW to localize a leak in closed tubes with small lengths. Reflections are expected to occur at the ends of the tube, possibly limiting the localization accuracy. In this paper, the results of the tests on the test set-up are reported. It will be shown that the crack could be localized with high accuracy (millimeter accuracy) which proves the concept of crack localization on basis of NPW in a closed tube of small length. Full article

Progress in sensor technique and electronics has led to a decrease in the costs of electronic and sensor components. In modern dairy farms, having udders in good condition, a lower frequency of udder disease and an extended service life of dairy cows will help ensure competitiveness. The objective of this study was to develop a teat-end vacuum control system with individual quarter actor reaction. Based on a review of the literature, this system is assumed to protect the teat tissue. It reduces the mean teat-end vacuum in the maximum vacuum phase (b) to a level of 20 kPa at a flow rate of 0.25 L/min per quarter. At flow rates higher than 1.50 L/min per quarter, the teat-end vacuum can be controlled to a level of 30 kPa, because in this case it is desirable to have a higher vacuum for the transportation of the milk to the receiver. With this system it is possible for the first time to supply the teat end with low vacuum at low flow rates and with higher vacuum at increasing flow rates in a continuous process with a three second reaction-rate on individual quarter level. This system is completely automated. Full article