Search Results (5)

To address the challenges of low density, loose structure, high utilization costs, and inadequate molding effects of corn straw char under ambient temperature and pressure conditions, this study investigated the utilization of waste soybean powder (WSP) as a binder to produce biochar pellets via ultrasonic-assisted processing. A single-factor experiment was initially conducted to assess the effects of key variables. Subsequently, a Central Composite Rotatable Design (CCRD) was employed to evaluate the individual and interactive effects of these variables, in which pellet density and durability served as response indicators. Regression models for both responses were developed and validated using analysis of variance (ANOVA). The results indicated that, at a 0.05 significance level, the mixing ratio of corn straw char to WSP and molding pressure had highly significant effects on pellet density, while pelleting time had a significant effect and ultrasonic power had no significant influence. All four factors significantly affected pellet durability, and their interactions were further analyzed. The optimal conditions were a mixing ratio of 45%, pelleting time of 33 s, an ultrasonic power of 150 W, and a molding pressure of 5 MPa, yielding pellets with a density of 1140.41 kg/m³ and a durability of 98.54%. These results demonstrate that WSP is an effective binder for the ultrasonic-assisted fabrication of biochar pellets. Full article

Achieving carbon neutrality and alleviating the rural energy predicament are crucial aspects in rural areas, particularly in the severe cold regions of northeast China. Pellets serve as clean, renewable energy sources and are ideal alternative fuels. This study investigated the influencing factors and effects of mixed raw materials in ultrasonic vibration-assisted pelleting (UV-A pelleting). Rice straw and corn stover were mixed to produce pellets, and a central composite rotatable design (CCRD) was conducted to analyze the variables and their interactions on pellet density and durability. Mathematical regression models for pellet density and durability were established and then validated through ANOVA analysis. The results showed that all variables significantly affected the density and durability of pellets. The mixing ratio had a greater impact on pellet durability compared to density due to differences in ingredients. The optimal combination of process parameters included a mixing ratio of 25%, molding pressure of 4 MPa, pelleting time of 37 s, and ultrasonic power output at 200 W, resulting in a pellet density of 1301.18 kg/m³ with a durability reaching 94.26%. The desirability value (0.997) under these optimal conditions confirmed the validity of the models; further experiments also verified their effectiveness. The combustion of the optimized pellet was analyzed using thermogravimetric (TG) and derivative thermogravimetric (DTG) analysis in an air atmosphere. Four combustion stages and ignition temperature were provided. Full article

Pellets, as a clean and renewable energy source, can overcome the shortcomings of high moisture content, expensive transportation costs, and non-uniform sizes for agricultural residues. However, traditional pelleting methods are associated with high energy consumption and severe mold abrasion due to the application of high temperature and pressure. To address these issues while improving pellet solid density and durability, urea pretreatment combined with ultrasonic vibration-assisted (UV-A) pelleting is investigated in the present research. Comparative experiments were initially conducted to verify the feasibility of the approach, followed by a central composite rotatable design (CCRD) to investigate the relative contributions and interactions of tested variables on pellet solid density and durability during pretreatment. The results revealed that combining urea pretreatment with UV-A pelleting could enhance pellet solid density and durability. Urea content, temperature, waste soybean flour (WSF) content, and distilled water significantly impacted pellet solid density, and all variables except distilled water had a significant effect on pellet durability. The optimal conditions were determined and a subsequent experiment was conducted to verify the agreement between experimental data and predicted results. The optimal conditions consisted of 42% distilled water, temperature of 45 °C, 10% urea content, and 12% WSF content resulting in pellet solid density and durability values of 1438.28 kg m⁻³ and 98.67%, respectively. Full article

The development and utilization of biomass can not only address the demand for low-carbon energy and reduce environmental pollution, but can also facilitate the achievement of carbon neutrality. However, there are many factors justifying the case for low utilization of agricultural residues. These factors could be well controlled by producing top-quality pellets. Production of pellets is generally accompanied by the problems of high energy consumption and serious mold wearing. To eliminate these deficiencies, pretreatment has attracted scholars’ attention. In this review, the effects of four pretreatments on the properties of pellets were assessed. Thermal pretreatment can improve the hydrophobicity of pellets, and optimize their properties, while degradation of diverse extractives is noteworthy. Hydrothermal pretreatment improves the physical properties of pellets, through the increase of polar functional groups on the surface of the biomass. Ultrasonic vibration-assisted (UV-A) pelleting produces pellets under low pressure without a heating process; however, it is still not applied to large-scale production. Supercritical fluid extraction can achieve the graded utilization of extracts and bioactive substances in biomass, and the residues can be subsequently utilized as pellet feedstock. Mild hydrothermal treatment is a promising approach to improving the quality of agricultural pellets. Additionally, the effects of process parameters on the physical and chemical properties of pellets should be systematically analyzed. Full article

In the field of renewable energy, feedstock such as cellulosic biomass has been proposed as a renewable source of fuel to produce energy. However, the use of raw biomass as feedstock causes high costs in handling, transportation, and storage. Compressing raw cellulosic biomass into pellets significantly increases the density and durability of cellulosic biomass, reducing the transportation and handling costs of feedstock. To ensure high pellet quality, high pellet density and durability are desired during a compressing process. In this study, ultrasonic vibration-assisted (UV-A) pelleting, as a novel pelleting method, was applied to measure pellet density and durability during experiments. Response surface methodology (RSM) was employed to investigate the effects of pelleting time, ultrasonic power, and pelleting pressure on the pellet density and pellet durability. The model was validated by comparing the predictive results with experimental data and demonstrated a good predictive ability (R² > 0.95). By employing a Derringer and Suich’s desirability function, our results suggest that the optimal pellet density and durability are 1239 kg/m³ and 93%, respectively, when the pelleting time was set to 44 s, the ultrasonic power was set to 50%, and pressure was set to 42 psi (289,580 Pa). Full article