Search Results (22)

Double-glow low-temperature plasma carburization (LTPC) was utilized to prepare a carburized layer (PC) on a 316L austenitic stainless steel (ASS) surface, and the fretting wear behavior was evaluated at various temperatures and frequencies. The friction coefficient curves could be divided into running-in, wear, and stable stages. With increasing temperature, the wear mechanism of 316L ASS changed from adhesive and abrasive wear to adhesive wear, accompanied by plastic deformation, fatigue peeling, and oxidative wear. The carburized layer had an adhesive wear, plastic deformation, fatigue peeling, and oxidative wear mechanism. As the frequency increased, 316L ASS showed an adhesive wear, fatigue peeling, and oxidative wear mechanism. With increasing frequency, the wear mechanism of PC changed from abrasive and adhesive wear to abrasive wear, adhesive wear, and fatigue peeling, accompanied by oxidative wear. The carburized layer generally showed lower frictional energy dissipation coefficients and wear rates than 316L ASS. This work demonstrated that plasma carburization could improve the fretting wear stability and resistance of 316L ASS. The rise in frictional temperature, the tribo-chemical reaction time, and the evolution of debris collectively influenced the wear mechanisms and wear morphologies of 316L ASS before and after plasma carburization. This could provide theoretical support for the fretting damage behaviors of ball valves under severe service conditions. Full article

Titanium alloys are difficult to machine and have poor tribological properties. Nanoparticles have good cooling and lubricating properties, which can be used in metal cutting fluid. The lubrication characteristics of the two-dimensional materials Ti₃C₂T_X MXene and graphene oxide in water-based fluid for titanium alloys were comparatively investigated in this paper. Graphene oxide had smaller friction coefficients and wear volume than Ti₃C₂T_X MXene nanofluid. As to the mechanism, MXene easily formed TiO₂ for the tribo-chemical reaction, which accelerated wear. Moreover, GO nanofluid can form a more uniform and stable friction layer between the frictional interface, which reduces the friction coefficient and decreases the adhesive wear. The effects of different surfactants on the lubricating properties of MXene were further investigated. It was found that the cationic surfactant Hexadecyl trimethyl ammonium chloride (1631) had the lowest friction coefficient and anti-wear properties for the strong electrostatic attraction with MXene nanoparticles. The results of this study indicate that 2D nanoparticles, especially graphene oxide, could improve the lubricating properties of titanium alloys. It provides insight into the application of water-based nanofluids for difficult-to-machine materials to enhance surface quality and cutting efficiency. The developed nanofluid, which can lubricate titanium alloys, effectively has very broad applications in prospect. Full article

This study aimed to assess the suitability of printed zirconia (ZrO₂) for adhesive cementation compared to milled ZrO₂. Surface conditioning protocols and disinfection effects on bond strength were also investigated. ZrO₂ discs (n = 14/group) underwent either alumina (Al₂O₃) airborne particle abrasion (APA; 50 µm, 0.10 MPa) or tribochemical silicatisation (TSC; 110 µm Al₂O₃, 0.28 MPa and 110 µm silica-modified Al₂O₃, 0.28 MPa), followed by disinfection (1 min immersion in 70% isopropanol, 15 s water spray, 10 s drying with oil-free air) for half of the discs. A resin cement containing 10-methacryloyloxydecyl dihydrogen phosphate (10-MDP) was used for bonding (for TSC specimens after application of a primer containing silane and 10-MDP). Tensile bond strength was measured after storage for 24 h at 100% relative humidity or after 30 days in water, including 7500 thermocycles. Surface conditioning significantly affected bond strength, with higher values for TSC specimens. Ageing and the interaction of conditioning, disinfection and ageing also impacted bond strength. Disinfection combined with APA mitigated ageing-related bond strength decrease but exacerbated it for TSC specimens. Despite these effects, high bond strengths were maintained even after disinfection and ageing. Adhesive cementation of printed ZrO₂ restorations exhibited comparable bond strengths to milled ZrO₂, highlighting its feasibility in clinical applications. Full article

Tribofilms, resulting from tribochemical reactions involving lubricants, additives, and metal surfaces, are pivotal in reducing friction, preventing adhesion, and minimizing wear. This study investigates the tribological characteristics of textured surfaces in boundary lubrication, emphasizing the impact of surface texturing on tribofilm formation. Untextured surfaces manifest high friction coefficients and low wear owing to the development of thick tribofilms. However, debris accumulation impedes further tribochemical reactions, necessitating more energy for sliding and resulting in higher friction coefficients. Additionally, molybdenum dialkyl dithiocarbamate-derived MoS₂ oxidation diminishes the expected lubrication effect. Textured surfaces exhibit lower friction coefficients and higher wear because the structure aids debris removal, promoting the formation of thinner tribofilms. Despite increased wear from solid-to-solid contact, textured surfaces facilitate an early fluid lubrication transition and enhance cavitation capacity, leading to reduced friction coefficients. We also consider the impact of sliding direction angles on friction coefficients, revealing that lower angles parallel to the grooves heighten friction, whereas higher angles enhance cavitation capacity. Unexpectedly, a 90° sliding direction angle increases the friction coefficients, attributed to MoS₂ distribution in the tribofilms. These results provide crucial insights for optimizing lubrication strategies and enhancing wear resistance in boundary lubrication scenarios. Full article

This paper evaluates surface roughness effects on the properties of a-C:H:Si coatings obtained using plasma-assisted chemical vapor deposition (PACVD). Prior to coating deposition, the surfaces of the samples were subjected to grinding (Ra = 0.25) and then polishing (Ra = 0.05) or sandblasting (Ra = 1.41). Microscopic observations, measurements of thickness, wettability, surface topography, and tribological tests were used to characterize the substrate. The coating microstructure, thickness, and chemical content were investigated using scanning electron microscopy with energy dispersive spectroscopy (EDS). The geometric structure of the surface was examined using confocal microscopy before and after tribological tests. Tribological studies used a ball-on-disk sliding configuration in reciprocating motion under dry friction and cutting oil lubrication. The values of the contact angles were indicative of surface hydrophilic characteristics. Compared with the sandblasted surfaces, the adhesion strength of the coatings deposited on the polished surfaces was found to be higher. The coatings contributed to the improvement of friction and wear parameters. Under dry friction, a-C:H:Si coating friction coefficients and linear and volumetric wear on the polished surface were reduced compared with the sandblasted surface, respectively, by 10%, 83%, and 85%. In addition, the lubricant contributed to reducing the friction coefficients of the coating applied to the sandblasted sample compared with the polished sample without the coating by about 94%. Microscopic observations of wear traces allowed the determination of wear mechanisms; in the case of Ti13Nb13Zr, it was tribochemical wear through oxidation, while in the case of coatings, scratching and microcutting dominated. Full article

This study aimed to evaluate the effects of surface treatments and resin cement on the adhesion of ceramic and ceramic-like materials to titanium. A total of 40 specimens (5 mm diameter) of each material (lithium disilicate glass ceramic (LDGC—IPS e.maxCAD), lithium silicate glass ceramic (LSGC—VITA Suprinity) and a polymer-infiltrated ceramic network (PICN—Vita Enamic)) were fabricated using CAD/CAM technologies. In total, 120 titanium (Ti) specimens were divided into 12 groups, and half of the titanium specimens were tribochemically coated using CoJet. The titanium and all-ceramic specimens were cemented using either Self-curing adhesive cement (SCAC—Panavia 21) or a Self-curing luting composite (SCLC—Multilink Hybrid Abutment). After 5000 cycles of thermal aging, the shear bond strength (SBS) test was conducted using a universal testing machine. The failure modes of the specimens were analyzed using stereomicroscopy, and additionally, the representative specimens were observed using Scanning Electron Microscopy. ANOVA was used for the statistical analysis (p < 0.05). The post-hoc Duncan test was used to determine significant differences between the groups. The mean SBS values (mean ± STD) ranged from 15 ± 2 MPa to 29 ± 6 MPa. Significantly higher SBS values were acquired when the titanium surface was tribochemically coated (p < 0.05). The SCLC showed higher SBS values compared to the SCAC. While the LDGC showed the highest SBS values, the PICN presented the lowest. The tribochemical coating on the cementation surfaces of the titanium increased the SBS values. The specimens cemented with the SCLC showed higher SBS values than those with the SCAC. Additionally, the SCLC cement revealed a more significant increase in SBS values when used with the LDGC. The material used for restoration has a high impact on SBS than those of the cement and surface conditioning. Full article

The aim of this study was to evaluate the effect of different surface treatments on the shear bond strength (SBS) between metal orthodontic brackets and monolithic zirconia surfaces bonded with resin composite. Fifty monolithic zirconia (4Y-TZP) disks were sintered and glazed. Specimens were divided into five groups (n = 10) for different surface treatments: control, nano second fiber laser, sandblasting, grinding and tribochemical coating (CoJet Sand 30-μm). Metal orthodontic brackets were bonded to monolithic zirconia surface by two-component orthodontic adhesive. After 500 cycles of thermocycling, shear bond strength values were measured by a universal testing machine at a cross head speed of 0.5 mm/min. The data was recorded as MPa and statistically analyzed with One-way ANOVA, Levene’s LSD tests with Bonferroni corrections. The significance level was α = 0.05. The surface topography of one specimen of each group was evaluated by scanning electron microscopy (SEM). Statistically significant difference was observed among study groups (p = 0.018). The lowest shear bond strength was observed in the control group (3.92 ± 1.9). Tribochemical coating showed the highest bond strength (7.44 ± 2.9), which was statistically different from the control and nano second laser (4.3 ± 1.4) groups but not statistically different from grinding (6.15 ± 3.1) or sandblasting (6.47 ± 3.3). SEM images showed comprehensive results of each surface treatment on monolithic zirconia. All failure modes were recorded as adhesive between the composite resin and monolithic zirconia. Based on the findings of this study, it can be concluded that grinding, sandblasting and tribochemical coating techniques showed clinically acceptable bond strength within the range of 6–8 MPa. These surface treatments can be considered suitable for achieving a durable bond between metal orthodontic brackets and monolithic 4Y-TZP ceramic surfaces. Full article

This paper presents the results of studies to understand the influence of hybridisation on mechanical and tribological behaviour as well as dry sliding wear of aluminium metal matrix composites. Sillimanite and boron carbide (B₄C) were used as primary and secondary reinforcements and pure aluminium was used as the matrix material. The composite was fabricated by using a vacuum assisted stir casting process. Different research instruments were used, including a scanning electron microscope with EDX spectrometer, a surface measurement device, a thermal image analyser, as well as a tribotester. The results show that tensile, impact strength and hardness of the hybridised composites are superior (a step ahead) than unreinforced and primary composites. The wear behaviour of the fabricated specimens was tested for the dry sliding wear behaviour under the load range of 10–50 N with the steps of 20 N for the sliding velocities 0.75, 1.5 and 2.25 m/s over a distance of 1000 m. The wear rate increased with load and decreased as the wt.% of reinforcement increased. The wear rate of the composite with 10 wt.% Al₂SiO₅ was approximately 44% lower than that of the composite with 5 wt.% Al₂SiO₅. The same dependence was noted for hybrid composite (5 wt.% Al₂SiO₅ + 5 wt.% B₄C)—the wear rate was approximately 50.8% lower than that of the composite with 5 wt.% Al₂SiO₅ under the same test condition. The friction coefficient decreased as the weight percentage of the reinforcement (Al₂SiO₅ and B₄C) increased due to the uniform distribution of the reinforcement on the surface of the composites. The main wear mechanism of the studied materials was abrasion wear. The wear mechanism of the composite had tribochemical type. It involved the oxidation and transfer of the material, which formed protective tribolayers ensuring an additional sliding process. The mechanism that played the main role in the wear process of the composites was a combination of abrasive, adhesive and oxidative wear. Full article

Coatings based on Ti, Si, W, and Al synthesized by different techniques have been investigated in order to better understand their properties; however, there are few results related to their wear behavior. In this paper, TiSi, AlTi, and WTi coatings were applied by means of a sputtering system on 316L stainless steel substrates in order to evaluate their behavior through a ball-on-disc wear test. Adhesive wear tests were carried out using the ball-on-disc technique, which allowed the coefficient of friction to be measured. The morphological characterization was based on an analysis of the SEM images and on the optical profilometry of the wear traces of the coatings, used to calculate the wear rate. An analysis of the wear products was carried out based on information provided by the SEM-EDS, Raman spectroscopy, and XPS techniques, which provided information about the tribo-chemical behavior of the coatings subjected to the ball-on-disc test. The morphological analysis showed that the TiSi and AlTi coatings exhibited premature failure, which was corroborated by means of the coefficient of friction curves. It was also observed that the WTi coating exhibited better behavior against the wear test, with a coefficient of friction lower than that of the stainless-steel substrate, without showing evidence of premature failure, which can be explained as a consequence of the tribo-chemical behavior of the W_xO_y produced in the coating. Full article

The combinations of alumina particle air abrasion (AA) and a 10-methacryloyloxyidecyl-dihyidrogenphosphate (MDP) primer and a tribochemical silica coating (TSC) and a silane–base primer are contemporary pre-cementation treatments for zirconia restorations for bonding with resin cements. However, the stability of zirconia resists the mechanical or chemical preparations. The purpose of this study was to develop an atmospheric-pressure oxygen plasma (OP)-aided silicatization method to enhance the adhesion of resin cements to zirconia. Zirconia discs were prepared to receive surface treatments of different combinations: (1) AA or TSC (2) with or without OP treatment, and (3) a chemical primer (no primer, silane, or a silane–MDP mixture). The surface morphology, hydrophilicity, and chemical compositions were characterized, and the resin–zirconia bond strengths were examined either after 24 h or a thermocycling test. The results indicated that the OP treatment after the TSC facilitated the homogeneous distribution of silane and crosslinking of silica particles, and effectively improved the hydrophilicity. The OP increased the O and Si and reduced the C elemental contents, while the combination of TSC, OP, and silane induced SiO_x generation. Among the groups, only the TSC-OP–silane treatment effectively enhanced the bond strength and maintained the adhesion after thermocycling. With these results, the OP aided the silicatization protocol effectively, generated silane crosslinking, and resulted in superior resin–zirconia bond strength and durability compared to the current treatments. Full article

In this paper, we present a comparative study of tribological properties of TiN coatings deposited by low-voltage electron beam evaporation, magnetron sputtering and cathodic arc deposition. The correlation of tribological behavior of these coatings with their intrinsic properties and friction condition was studied. The influence of surface topography and the surrounding atmosphere was analyzed in more detail. We limited ourselves to the investigation of tribological processes that take place in the initial phase of the sliding test (the first 1000 cycles). A significant difference in the initial phase of the sliding test of three types of TiN coatings was observed. We found that nodular defects on the coating surface have an important role in this stage of the sliding test. The tribological response of TiN coatings, prepared by cathodic arc deposition, is also affected by the metal droplets on the coating surface, as well as those incorporated in the coating itself. Namely, the soft metal droplets increase the adhesion component of friction. The wear rates increased with the surface roughness of TiN coatings, the most for coatings prepared by cathodic arc deposition. The influences of post-polishing of the coating and the surrounding atmosphere were also investigated. The sliding tests on different types of TiN coatings were conducted in ambient air, oxygen and nitrogen. While oxygen promotes tribo-chemical reactions at the contact surface of the coating, nitrogen suppresses them. We found that the wear rate measured in ambient air, compared with that in an oxygen atmosphere, was lower. The difference is probably due to the influence of humidity in the ambient air. On the other hand, wear rates measured in a nitrogen atmosphere were much lower in comparison with those measured in an oxygen or ambient air atmosphere. Full article

Mo-W-C coatings with three different C/(Mo+W) ratios (5:1, 2.8:1 and 2.2:1) were deposited by using combined unbalanced magnetron sputtering (UBMS) and high-power impulse magnetron sputtering (HIPIMS) technology. The influence of the C/(Mo+W) ratio on coating microstructure and related tribological properties at ambient temperature and at 200 °C were studied in lubricated condition (up to 7500 m and 1800 m of sliding distances, respectively). Results showed that a decrease in the C/(Mo+W) ratio could be correlated with an increase in coating thickness, adhesion strength, hardness and elastic modulus values, and a decrease in the degree of graphitization. At ambient temperature, outstanding tribological properties (very low friction and negligible wear) were observed irrespective of the C/(Mo+W) ratio. At 200 °C, low C/(Mo+W) ratios (2.8:1 and 2.2:1) were found particularly beneficial to achieve excellent tribological properties. The keys to significant friction reduction at 200 °C were (i) in situ formation of MoS₂ and WS₂ due to tribo-chemical reactions and (ii) presence of amorphous carbon debris particles in the protective tribolayer. With an increase in sliding distance, the tribolayer gradually lowered the friction coefficient by protecting both the coating and counterpart from severe wear. On the other hand, a high C/(Mo+W) ratio (5:1) led to low friction but noticeable abrasive wear at 200 °C. Full article

Humid air is a very important service environment, in which metal friction parts should be enhanced to offer excellent corrosion resistance and wear resistance. The B₄C coating is an excellent candidate material to enhance the corrosion resistance and tribological behaviors. The purpose is to investigate the effect of negative bias voltages on the tribological properties of B₄C coatings under a high relative humidity environment. Amorphous B₄C coatings were successfully prepared by closed field unbalanced magnetron sputtering technology and its microstructure, hardness, elastic modulus, adhesive force and tribological properties were systematically studied. Results demonstrate that the B₄C coatings deposited at each negative bias voltage have a columnar structure and the surface roughness remained unchanged (about 1.0 nm), while the thickness, hardness, elastic modulus and adhesion force increase first and then decrease with the negative bias voltage increasing. Among them, the B₄C (−50 V) coating showed the best mechanical properties. It should be noted that the B₄C (−50 V) coating with an excellent corrosion resistance also exhibits the lowest friction coefficient (~0.15) and wear resistance (7.2 × 10⁻⁷ mm³·N⁻¹·m⁻¹) under humid air (85% RH). This is mainly due to the tribochemical reaction of B₄C during a sliding process to produce boric acid at the sliding interface. B₄C coatings can provide an excellent corrosion resistance and high wear resistance due to their high chemical stability and high hardness. Full article

This study evaluated the effectiveness of chemical-based adhesive techniques on promoting immediate and aged bond strength between zirconia and luting cement. A total of 128 discs of zirconia were divided into 4 groups (n = 32) according to the adhesive treatment: tribochemical silica-coating followed by silane (Silane Primer, Kerr) and bonding (Optibond FL, Kerr), Signum Zirconia Bond (Hereaus), Z-Prime Plus (Bisco), and All-Bond Universal (Bisco). Composite cylinders were cemented on the zirconia sample with Duo-Link Universal (Bisco). Eight specimens per group were subjected to 10,000 thermocycles and subsequently bond strength was tested with shear-bond strength test. ANOVA test showed that artificial aging significantly affected the bond strength to zirconia. Bonferroni test highlighted a significant influence of adhesive treatment (Signum) on bond strength after thermocycling. It was concluded that 10-MDP-based bonding systems showed no improvement in initial bond strength compared with tribochemical treatment. All chemical bonding techniques tested in this study were influenced by thermocycling. Full article

Background: Durable bonding between resin composite luting agents (CLA) and zirconia is still a matter of controversy. The purpose of this study was to evaluate the effect of water storage on hardness and interfacial strength of three CLA, a non-adhesive (Multilink Automix/ML), an adhesive (Panavia F 2.0/PF) and a self-adhesive (PermaCem 2.0/PC), bonded to polished (CL) and grit-blasted (AL: 50 μm alumina, SJ: Sil-Jet + Monobond Plus silane) monolithic zirconia surfaces. Methods: CLA specimens (n = 5/cement, condition) were prepared, stored under dry conditions or immersed in water, and Vickers hardness (VH) measurements were obtained at 1 h, 24 h, 1 week and 3 weeks intervals. Optical profilometry was used to determine the roughness parameters (Sa, Sz, Sdr, Sci) of zirconia surfaces (n = 5/treatment). A shear strength test (SBS, n = 10 × 2/cement) was performed to assess the strength and fractography of the cements bonded to zirconia after isothermal water storage and thermal-cycling (TC). Results: PF demonstrated significantly lower VHN after water storage at all time intervals, PC at 1 w, 3 w and ML at 3 w. SJ and AL showed significantly higher values from CL in all roughness parameters. Weibull analysis revealed the following significance in σ_ο ranking within the same material: AL, SJ, ALTC > SJTC, CL > CLTC (PF); SJ, SJTC, AL, ALTC > CL, CLTC (PC) and SJ, SJTC > AL > ALTC > CL, CLTC (ML). Within the same surface treatment subgroups, the significance in σ_o ranking was PC, ML > PF (before/after TC) for SJ; PC > PF > ML (before TC), PC, PF > ML (after TC) for AL, and PC > PF > ML (before/after TC) for CL. For the m ranking, the only significant difference within each material group was found in PC (AL > ALTC) and for the same surface treatment in AL (PC > ML). Conclusion: There are significant differences in the water plasticization susceptibility of the CLA tested; the materials with adhesive monomers were the most affected. Tribo-chemical silica coating combined with a silane coupling agent was the most efficient bonding treatment for the non-adhesive and the self-adhesive materials. The adhesive CLA performed better on alumina-blasted than on tribo-chemically coated surfaces. Full article