Search Results (13)

The analysis of reliable studies helps to identify the credibility, scope, and limitations of various techniques for condition monitoring of a wind turbine (WT) system’s design and development to reduce the operation and maintenance (O&M) costs of the WT. In this study, recent advancements in data-driven models for condition monitoring and predictive maintenance of wind turbines’ critical components (e.g., bearing, gearbox, generator, blade pitch) are reviewed. We categorize these models according to data-driven procedures, such as data descriptions, data pre-processing, feature extraction and selection, model selection (classification, regression), validation, and decision making. Our findings after reviewing extensive relevant articles suggest that (a) SCADA (supervisory control and data acquisition) data are widely used as they are available at low cost and are extremely practical (due to the 10 min averaging time), but their use is in some sense nonspecific. (b) Unstructured data and pre-processing remain a significant challenge and consume a significant time of whole machine learning model development. (c) The trade-off between the complexity of the vibration analysis and the applicability of the results deserves further development, especially with regards to drivetrain faults. (d) Most of the proposed techniques focus on gearbox and bearings, and there is a need to apply these models to other wind turbine components. We explain these findings in detail and conclude with a discussion of the main areas for future work in this domain. Full article

In recent years, wind turbines have shown a maximization trend. However, most of the wind turbine blades operate in areas with a relatively poor natural environment. The stability, safety, and reliability of blade operation are facing many challenges. Therefore, it is of great significance to monitor the structural health of wind turbine blades to avoid the failure of wind turbine outages and reduce maintenance costs. This paper reviews the commonly observed types of damage and damage detection methods of wind turbine blades. First of all, a comprehensive summary of the common embryonic damage, leading edge erosion, micro-cracking, fiber defects, and coating defects damage. Secondly, three fault diagnosis methods of wind turbine blades, including nondestructive testing (NDT), supervisory control and data acquisition (SCADA), and vibration signal-based fault diagnosis, are introduced. The working principles, advantages, disadvantages, and development status of nondestructive testing methods are analyzed and summarized. Finally, the future development trend of wind turbine blade detection and diagnosis technology is discussed. This paper can guide the use of technical means in the actual detection of wind turbine blades. In addition, the research prospect of fault diagnosis technology can be understood. Full article

To reduce the levelized cost of wind energy, through the reduction in operation and maintenance costs, it is imperative that the wind turbine downtime is reduced through maintenance strategies based on condition monitoring. The standard approach toward this challenge is based on vibration monitoring, which requires the installation of specific tailored sensors that incur associated added costs. On the other hand, the life expectancy of wind parks built during the 1990s wind power boom is dwindling, and data-driven maintenance strategies issued from already accessible supervisory control and data acquisition (SCADA) data is an auspicious competitive solution because no additional sensors are required. Note that it is a major issue to provide fault diagnosis approaches built only on SCADA data, as these data were not established with the objective of being used for condition monitoring but rather for control capacities. The present study posits an early fault diagnosis strategy based exclusively on SCADA data and supports it with results on a real wind park with 18 wind turbines. The contributed methodology is an anomaly detection model based on a one-class support vector machine classifier; that is, it is a semi-supervised approach that trains a decision function that categorizes fresh data as similar or dissimilar to the training set. Therefore, only healthy (normal operation) data is required to train the model, which greatly expands the possibility of employing this methodology (because there is no need for faulty data from the past, and only normal operation SCADA data is needed). The results obtained from the real wind park show that this is a promising strategy. Full article

Blade icing is one of the main problems of wind turbines installed in cold climate regions, resulting in increasing power generation loss and maintenance costs. Traditional blade icing detection methods greatly rely on dedicated sensors, such as vibration and acoustic emission sensors, which require additional installation costs and even reduce reliability due to the degradation and failures of these sensors. To deal with this challenge, this paper aims to develop a cost-effective detection system based on the existing operation data collected from the supervisory control and data acquisition (SCADA) systems which are already equipped in large-scale wind turbines. Considering that SCADA data is essentially a multivariate time series with inherent non-stationary and multiscale temporal characteristics, a new wavelet-based multiscale long short-term memory network (WaveletLSTM) approach is proposed for wind turbine blade icing detection. The proposed method incorporates wavelet-based multiscale learning into the traditional LSTM architecture and can simultaneously learn global and local temporal features of multivariate SCADA signals, which improves fault detection ability. A real case study has shown that our proposed WaveletLSTM method achieved better detection performance than the existing methods. Full article

Due to the complex and variable conditions under which wind turbines operate, existing working condition classification methods are inadequate for condition assessment of the main transmission system. Because working conditions are too few after classification, it cannot effectively describe the complex and variable working conditions of wind turbine. This can lead to high false-alarm rates in the condition monitoring, which affect normal operations. This paper proposes a working condition classification method for the main transmission system of wind turbines based on supervisory control and data acquisition (SCADA) data. Firstly, correlation analysis of SCADA data acquired by wind farm is used to select the parameters relevant to the main transmission system. Secondly, according to the wind turbine control principle, the working conditions are initially divided into four phases: shutdown, start-up, maximum wind energy tracking, and constant speed. The k-means clustering algorithm is used to subdivide the maximum wind energy-tracking phase and constant speed phase, which account for a larger proportion of the working conditions, to achieve better classification. Finally, a case study is used to demonstrate the calculation of alarm thresholds and alarm rates for each working condition. The results are compared with the direct use of k-means clustering for working condition classification. It is concluded that the proposed method can significantly reduce the false-alarm rate of the vibration detection process. Full article

Timely damage diagnosis of wind turbine rolling elements is a keystone for improving availability and eventually diminishing the cost of wind energy: from this point of view, it is a priority to integrate high-level practices into the real-world operation and maintenance of wind farms. On this basis, the present study is devoted to the formulation of reliable methodologies for the supervision of wind turbine bearings, which possibly can be integrated in the industrial practice. For this reason, this study is a collaboration between a company (ENGIE Italia), the University of Perugia and the Politecnico di Torino. The analysis is based on the exploitation of the data types which are available to wind farm managers from industrial control systems: SCADA (Supervisory Control And Data Acquisition) and TCM (Turbine Condition Monitoring). Due to the intrinsic sampling time difference between SCADA and TCM data (a few minutes the former, up to the millisecond for the latter), the proposed methodology is designed as multi-scale. At first, historical SCADA data are processed and the behavior of the oil filter pressure is analyzed for all the wind turbines in the farm: this provides preliminary advice for identifying presumably healthy wind turbines from those suspected of damage. A second step for the SCADA analysis is then represented by the study of the temperature trends of the bearings through a Support Vector Regression: the incoming damage is individuated from the analysis of the mismatch between measurements and estimates provided by the normal behavior model. Finally, the healthy units are selected as the reference and the faulty as the target for the analysis of TCM vibration data in the time domain: statistical features are computed on independent chunks of the signals and, using a Novelty Index, it was possible to distinguish the damaged wind turbines with respect to the reference ones. In light of the interest in application of the proposed methodology, good practice criteria in selecting and managing the data are discussed as well. Full article

The construction and operation of wind turbines have become an important part of the development of smart cities. However, the fault of the main drive chain often causes the outage of wind turbines, which has a serious impact on the normal operation of wind turbines in smart cities. In order to overcome the shortcomings of the commonly used main drive chain fault diagnosis method that only uses a single data source, a fault feature extraction and fault diagnosis approach based on data source fusion is proposed. By fusing two data sources, the supervisory control and data acquisition (SCADA) real-time monitoring system data and the main drive chain vibration monitoring data, the fault features of the main drive chain are jointly extracted, and an intelligent fault diagnosis model for the main drive chain in wind turbine based on data fusion is established. The diagnosis results of actual cases certify that the fault diagnosis model based on the fusion of two data sources is able to locate faults of the main drive chain in the wind turbine accurately and provide solid technical support for the high-efficient operation and maintenance of wind turbines. Full article

Wind energy has shown significant growth in terms of installed power in the last decade. However, one of the most critical problems for a wind farm is represented by Operation and Maintenance (O&M) costs, which can represent 20–30% of the total costs related to power generation. Various monitoring methodologies targeted to the identification of faults, such as vibration analysis or analysis of oils, are often used. However, they have the main disadvantage of involving additional costs as they usually entail the installation of other sensors to provide real-time control of the system. In this paper, we propose a methodology based on machine learning techniques using data from SCADA systems (Supervisory Control and Data Acquisition). Since these systems are generally already implemented on most wind turbines, they provide a large amount of data without requiring extra sensors. In particular, we developed models using Artificial Neural Networks (ANN) to characterize the behavior of some of the main components of the wind turbine, such as gearbox and generator, and predict operating anomalies. The proposed method is tested on real wind turbines in Italy to verify its effectiveness and applicability, and it was demonstrated to be able to provide significant help for the maintenance of a wind farm. Full article

Fault diagnosis and forecasting contribute significantly to the reduction of operating and maintenance associated costs, as well as to improve the resilience of wind turbine systems. Different from the existing fault diagnosis approaches using monitored vibration and acoustic data from the auxiliary equipment, this research presents a novel fault diagnosis and forecasting approach underpinned by a support vector regression model using data obtained by the supervisory control and data acquisition system (SCADA) of wind turbines (WT). To operate, the extraction of fault diagnosis features is conducted by measuring SCADA parameters. After that, confidence intervals are set up to guide the fault diagnosis implemented by the support vector regression (SVR) model. With the employment of confidence intervals as the performance indicators, an SVR-based fault detecting approach is then developed. Based on the WT SCADA data and the SVR model, a fault diagnosis strategy for large-scale doubly-fed wind turbine systems is investigated. A case study including a one-year monitoring SCADA data collected from a wind farm in Southern China is employed to validate the proposed methodology and demonstrate how it works. Results indicate that the proposed strategy can support the troubleshooting of wind turbine systems with high precision and effective response. Full article

Health monitoring of wind turbine gearboxes has gained considerable attention as wind turbines become larger in size and move to more inaccessible locations. To improve the reliability, extend the lifetime of the turbines, and reduce the operation and maintenance cost caused by the gearbox faults, data-driven condition motoring techniques have been widely investigated, where various sensor monitoring data (such as power, temperature, and pressure, etc.) have been modeled and analyzed. However, wind turbines often work in complex and dynamic operating conditions, such as variable speeds and loads, thus the traditional static monitoring method relying on a certain fixed threshold will lead to unsatisfactory monitoring performance, typically high false alarms and missed detections. To address this issue, this paper proposes a reliable monitoring model for wind turbine gearboxes based on echo state network (ESN) modeling and the dynamic threshold scheme, with a focus on supervisory control and data acquisition (SCADA) vibration data. The aim of the proposed approach is to build the turbine normal behavior model only using normal SCADA vibration data, and then to analyze the unseen SCADA vibration data to detect potential faults based on the model residual evaluation and the dynamic threshold setting. To better capture temporal information inherent in monitored sensor data, the echo state network (ESN) is used to model the complex vibration data due to its simple and fast training ability and powerful learning capability. Additionally, a dynamic threshold monitoring scheme with a sliding window technique is designed to determine dynamic control limits to address the issue of the low detection accuracy and poor adaptability caused by the traditional static monitoring methods. The effectiveness of the proposed monitoring method is verified using the collected SCADA vibration data from a wind farm located at Inner Mongolia in China. The results demonstrated that the proposed method can achieve improved detection accuracy and reliability compared with the traditional static threshold monitoring method. Full article

A wind turbine is a very well-known archetype of energy conversion system working at non-stationary regimes. Despite this, a deep mechanical comprehension of wind turbines operating in complicated conditions is still challenging, especially as regards the analysis of experimental data. In particular, wind turbines in complex terrain represent a very valuable testing ground because of the possible combination of wake effects among nearby turbines and flow accelerations caused by the terrain morphology. For these reasons, in this work, a cluster of four full-scale wind turbines from a very complex site is studied. The object of investigation is vibrations, at the level of the structure (tower) and drive-train. Data collected by the on-board condition monitoring system are analyzed and interpreted in light of the knowledge of wind conditions and operating parameters collected by the Supervisory Control And Data Acquisition (SCADA). A free flow Computational Fluid Dynamics (CFD) simulation is also performed, and it allows one to better interpret the vibration analysis. The main outcome is the interpretation of how wakes and flow turbulences appear in the vibration signals, both at the structural level and at the drive-train level. Therefore, this wind to gear approach builds a connection between flow phenomena and mechanical phenomena in the form of vibrations, representing a precious tool for assessing loads in different working conditions. Full article

A novel dynamic co-simulation methodology of overall wind turbine systems is presented. This methodology combines aerodynamics, mechanism dynamics, control system dynamics, and subsystems dynamics. Aerodynamics and turbine properties were modeled in FAST (Fatigue, Aerodynamic, Structures, and Turbulence), and ADAMS (Automatic Dynamic Analysis of Mechanical Systems) performed the mechanism dynamics; control system dynamics and subsystem dynamics such as generator, pitch control system, and yaw control system were modeled and built in MATLAB/SIMULINK. Thus, this comprehensive integration of methodology expands both the flexibility and controllability of wind turbines. The dynamic variations of blades, rotor dynamic response, and tower vibration can be performed under different inputs of wind profile, and the control strategies can be verified in the different closed loop simulation. Besides, the dynamic simulation results are compared with the measuring results of SCADA (Supervisory Control and Data Acquisition) of a 2 MW wind turbine for ensuring the novel dynamic co-simulation methodology. Full article

With appropriate vibration modeling and analysis the incipient failure of key components such as the tower, drive train and rotor of a large wind turbine can be detected. In this paper, the Nonlinear State Estimation Technique (NSET) has been applied to model turbine tower vibration to good effect, providing an understanding of the tower vibration dynamic characteristics and the main factors influencing these. The developed tower vibration model comprises two different parts: a sub-model used for below rated wind speed; and another for above rated wind speed. Supervisory control and data acquisition system (SCADA) data from a single wind turbine collected from March to April 2006 is used in the modeling. Model validation has been subsequently undertaken and is presented. This research has demonstrated the effectiveness of the NSET approach to tower vibration; in particular its conceptual simplicity, clear physical interpretation and high accuracy. The developed and validated tower vibration model was then used to successfully detect blade angle asymmetry that is a common fault that should be remedied promptly to improve turbine performance and limit fatigue damage. The work also shows that condition monitoring is improved significantly if the information from the vibration signals is complemented by analysis of other relevant SCADA data such as power performance, wind speed, and rotor loads. Full article