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Keywords = silica composites

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33 pages, 37481 KB  
Article
Distribution and Mineralogical Characterization of Rare Earth and Uranium Minerals in Copper Flotation Tailings from Prominent Hill, South Australia
by Zina Habibi, Nigel J. Cook, Kathy Ehrig and Cristiana L. Ciobanu
Minerals 2026, 16(7), 671; https://doi.org/10.3390/min16070671 (registering DOI) - 25 Jun 2026
Abstract
Fresh flotation tailings represent an underutilized archive of mineralogical and geochemical information in which multiple strands of evidence for ore-forming processes and post-depositional modification can be preserved. Detailed characterization of tailings is also vital for assessment of their future potential as a secondary [...] Read more.
Fresh flotation tailings represent an underutilized archive of mineralogical and geochemical information in which multiple strands of evidence for ore-forming processes and post-depositional modification can be preserved. Detailed characterization of tailings is also vital for assessment of their future potential as a secondary source of recoverable by-products. This study investigates residual mineral speciation and mineral distributions in size fractions of tailings from the Prominent Hill iron oxide–copper–gold (IOCG) deposit, South Australia, with emphasis on rare earth element (REE) minerals and associated phases containing uranium (U). Assemblages of REE minerals can be highly complex at the micron scale and include sequences of mineral replacement, notably monazite → florencite, and monazite → synchysite. Bastnäsite-(Ce) commonly appears paragenetically early and is frequently altered or replaced by synchysite and parisite, supporting episodes of REE remobilization and reconcentration over geological time. Uranium is closely associated with REEs, and U-mineral assemblages are similarly characterized by intricate replacement relationships between uraninite and secondary phases. Uraninite is variably replaced by coffinite and the U-carbonate wyartite, reflecting changes in redox state, silica activity, and fluid composition. Additional replacement pathways from uraninite to Cu–Fe sulphides, including bornite and chalcopyrite, are documented and indicate coupled dissolution–reprecipitation of sulphides and U-minerals during superimposed hydrothermal activity. Preservation of mineralogical relationships within tailings drawn from multiple parts of a large deposit highlights their value as an essentially untapped library of information to reconstruct deposit evolution, complementing traditional study of selected drill core samples. Systematic investigation of tailings from large deposits can improve genetic models for large copper deposits, including but not restricted to IOCGs, and provide essential insights into REE behaviour, uranium remobilization, and critical metal potential. These findings emphasize the scientific and economic value of tailings-based studies for improved resource characterization, refining metallogenic interpretations, guiding future exploration strategies, and assessing opportunities for reprocessing and metal recovery in large ore systems worldwide across diverse geological settings. Full article
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21 pages, 3009 KB  
Article
Development of Non-Autoclaved Aerated Concrete Incorporating Rice Husk Ash-Derived Silica and Polypropylene Microfibers for Sustainable Construction
by Aizhan Baikunirova, Saken Uderbayev, Akbota Arystanbek, Olga Smirnova, Nargul Saktaganova, Gulnaz Zhakapbayeva, Akmaral Zhapakhova and Kanat Alenov
J. Compos. Sci. 2026, 10(7), 332; https://doi.org/10.3390/jcs10070332 (registering DOI) - 24 Jun 2026
Abstract
The present study investigates the development of non-autoclaved aerated concrete (NAAC) incorporating rice husk ash (RHA)-derived amorphous silica, polypropylene microfibers, and a polycarboxylate-based superplasticizer to improve mechanical performance and durability while maintaining low density and thermal conductivity. Experimental investigations included density, compressive strength, [...] Read more.
The present study investigates the development of non-autoclaved aerated concrete (NAAC) incorporating rice husk ash (RHA)-derived amorphous silica, polypropylene microfibers, and a polycarboxylate-based superplasticizer to improve mechanical performance and durability while maintaining low density and thermal conductivity. Experimental investigations included density, compressive strength, thermal conductivity, water absorption, X-ray diffraction (XRD), microstructural observations, and TG–DTA analysis. The developed compositions containing 5–7% RHA and 0.10–0.20% polypropylene microfibers achieved compressive strength values of 4.5–4.8 MPa at densities of 520–560 kg/m3, which are comparable to or higher than values commonly reported for non-autoclaved aerated concrete of similar density. Thermal conductivity decreased to 0.12–0.13 W/(m·K), while water absorption was reduced to 15–18%. XRD, microstructural, and TG–DTA analyses suggested enhanced hydration reactions and improved development of the cementitious matrix due to pozzolanic interaction between amorphous silica and calcium hydroxide. The incorporation of polypropylene microfibers was associated with improved structural homogeneity of the developed NAAC compositions, whereas the superplasticizer enhanced mixture homogeneity and pore stability. The results suggest that the combined use of agricultural waste-derived silica and fiber reinforcement provides an effective approach for producing sustainable and energy-efficient NAAC without autoclave curing. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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12 pages, 6488 KB  
Article
Utilization of Municipal Solid Waste Ash in Concrete Blends in Israel Part B: Combustion in a Semi-Industrial Incinerator
by Sarit Nov, Shay Barak, Haim Cohen and Yaniv Knop
Materials 2026, 19(13), 2686; https://doi.org/10.3390/ma19132686 (registering DOI) - 23 Jun 2026
Viewed by 52
Abstract
This study (Part B) examines the potential utilization of municipal solid waste (MSW) ash, produced in a semi-industrial incinerator in Israel, as a partial substitute for cement and natural sand in industrial concrete mixtures. The ash was produced at the temperature range 600–850 [...] Read more.
This study (Part B) examines the potential utilization of municipal solid waste (MSW) ash, produced in a semi-industrial incinerator in Israel, as a partial substitute for cement and natural sand in industrial concrete mixtures. The ash was produced at the temperature range 600–850 °C, and the ash was characterized using XRD and SEM to determine its mineralogical composition and morphology. The results indicate that ash composition is dominated by calcium-rich phases, with hatrurite (Ca3SiO5) representing approximately 51–66 wt.% of the identified crystalline phases, along with calcite, MgO, and silica phases. The ash consists of irregular, porous particles with a broad distribution. Concrete performance was evaluated in both fresh and hardened states. In terms of fresh concrete properties, it is observed that concrete containing ash showed improved workability, better workability retention, and better concrete density compared to concrete without ash. In terms of hardened concrete properties, the use of MSW ash as a partial sand replacement preserved the mechanical performance of the concrete, with compressive strength remaining within approximately 2% of the reference mixture. These findings suggest that semi-industrially produced MSW ash is more suitable as a fine aggregate replacement than as a supplementary cementitious material and represents a promising route for reducing landfill disposal and promoting circular economy practices in the construction industry. Full article
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52 pages, 1200 KB  
Review
Ultra-High-Performance Geopolymer Concrete: Materials, Performance Characteristics, Durability and Microstructural Insights
by Salmabanu Luhar and Ismail Luhar
J. Compos. Sci. 2026, 10(6), 327; https://doi.org/10.3390/jcs10060327 (registering DOI) - 22 Jun 2026
Viewed by 246
Abstract
The growing demand for sustainable construction materials has led to significant advancements in ultra-high-performance concrete (UHPC), with a particular focus on geopolymer-based systems as an alternative to conventional cementitious binders. This review explores the latest developments in sustainable Ultra-High-Performance Geopolymer Concrete (UHPGPC) by [...] Read more.
The growing demand for sustainable construction materials has led to significant advancements in ultra-high-performance concrete (UHPC), with a particular focus on geopolymer-based systems as an alternative to conventional cementitious binders. This review explores the latest developments in sustainable Ultra-High-Performance Geopolymer Concrete (UHPGPC) by analysing key material composition, mechanical, durability and microstructural properties. The incorporation of ground granulated blast furnace slag (GGBFS), silica fume (SF), and fly ash (FA) has demonstrated notable improvements in compressive strength, durability, and workability. Additionally, the use of activators such as sodium silicate and sodium hydroxide optimizes geopolymerization, resulting in a denser microstructure and enhanced mechanical performance. This review highlights the critical role of fibre reinforcement in UHPGPC, where steel fibres (SFs) and hybrid fibres significantly enhance compressive and tensile strength, as well as crack resistance. The inclusion of waste materials such as rice husk ash and recycled glass promotes sustainability by reducing CO2 emissions while maintaining structural integrity. However, higher waste-glass content may adversely affect bonding due to its smooth surface texture. The findings highlight the potential of UHPGC as a high-performance, eco-friendly alternative to traditional cement-based UHPC. By integrating industrial by-products and alternative activation techniques, UHPGPC can contribute significantly to the global shift towards sustainable and low-carbon construction materials. Full article
(This article belongs to the Special Issue Sustainable Composite Construction Materials, 3rd Edition)
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17 pages, 15852 KB  
Article
Functional MgAl LDH@SiO2 Composites: Controlled Fluoride Delivery in Dentistry
by Asma Alazreg, Marija M. Vuksanović, Vladisav Tadić, Adela Egelja, Andrija Savić, Aleksandra Šaponjić and Radmila Jančić Heinemann
Molecules 2026, 31(12), 2180; https://doi.org/10.3390/molecules31122180 (registering DOI) - 22 Jun 2026
Viewed by 124
Abstract
Bio-silica particles derived from rice husks were coated with MgAl layered double hydroxides (LDHs) and thermally converted into layered double oxides (LDOs) to evaluate fluoride capture and release capability. The deposition of an MgAl LDH layer on the silica particle makes the LDH [...] Read more.
Bio-silica particles derived from rice husks were coated with MgAl layered double hydroxides (LDHs) and thermally converted into layered double oxides (LDOs) to evaluate fluoride capture and release capability. The deposition of an MgAl LDH layer on the silica particle makes the LDH more accessible for interaction. Fluoride loading was tested in aqueous and ethanol–water media, with mixed solvents consistently enhancing uptake. Release studies in demineralized water showed relatively rapid desorption (~1500 min), whereas embedding particles in an acrylic matrix reduced the release rate by nearly two orders of magnitude, enabling sustained release levels suitable for dental applications. Ethanol promoted both ion exchange and memory effect mechanisms, providing tunable control over fluoride incorporation and release. These functional composites demonstrate potential for controlled delivery in dental restorative materials, highlighting their potential as adaptive fillers that can enhance the mechanical properties while also serving a functional base for low fluoride release. Full article
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15 pages, 6045 KB  
Article
Microscopic Cross-Sectional Comparison of Fine-Paste Earthenware from a Production Center and a Consumption Site in Maritime Southeast Asia
by Yuttanun Pansong, Chitnarong Sirisathitkul, Natdanai Saipan, Chiraphon Sutham, Pongsakorn Wattanasit, Wannasan Noonsuk and Kaoru Ueda
Sci 2026, 8(6), 140; https://doi.org/10.3390/sci8060140 - 19 Jun 2026
Viewed by 190
Abstract
Fine-paste earthenware held symbolic significance in Hindu and Buddhist rituals and domestic use in Southeast Asia. Despite the influx of Chinese glazed ceramics from the ninth century onward, these locally produced vessels continued to circulate widely until the fourteenth century along maritime trade [...] Read more.
Fine-paste earthenware held symbolic significance in Hindu and Buddhist rituals and domestic use in Southeast Asia. Despite the influx of Chinese glazed ceramics from the ninth century onward, these locally produced vessels continued to circulate widely until the fourteenth century along maritime trade routes extending from northern Sumatra and Java to the southern Philippines and the Thai–Malay Peninsula. Integrated petrographic, Field Emission Scanning Electron Microscopy (FESEM), and Energy Dispersive X-ray Spectroscopy (EDS) analyses were employed to compare fine-paste earthenware from the Kok Moh production center in Songkhla Province, Thailand, and the Kota Cina consumption site in northern Sumatra, Indonesia. Petrographic observations indicate broadly similar mineralogical compositions in samples from both sites, consistent with the use of kaolin-rich clay materials. FESEM reveals that Kok Moh samples exhibit relatively dense and homogeneous microstructures with more continuous matrices, whereas Kota Cina specimens display coarser textures, more distinct mineral inclusions, and less consolidated matrices. EDS elemental mapping further demonstrates a more uniform distribution of major elements in the Kok Moh samples. Although both groups share broadly similar silica–alumina compositions, the observed microstructural differences suggest variations in clay preparation and firing practices rather than major differences in raw material selection. Comparison with published data from Nakhon Si Thammarat supports an association with kaolin-rich clay resources in southern Thailand. In contrast, the examined ceramics differ from fine-paste wares reported from northeastern Thailand, Myanmar, and India. These findings suggest that maritime Southeast Asian fine-paste ware developed as a localized technological tradition shaped by regional resources, production practices, and maritime exchange networks. Full article
(This article belongs to the Special Issue Feature Papers—Multidisciplinary Sciences 2026)
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29 pages, 10090 KB  
Article
Durability and Microstructure of Fly Ash/Silica Fume-Modified Geopolymer Concrete with Inorganic Aluminosilicate Polymer Gels Under Freeze–Thaw Cycles and Single-Side Salt Erosion
by Jianghuai Zhan, Lepeng Huang, Chao Li, Xuanyi Xue, Kai Xu, Jilin Song, Shuai Li and Jianmin Hua
Polymers 2026, 18(12), 1514; https://doi.org/10.3390/polym18121514 - 17 Jun 2026
Viewed by 201
Abstract
Geopolymer concrete contains inorganic aluminosilicate polymer gels formed through the activation of industrial solid wastes. This study investigated the effects of fly ash (FA) and silica fume (SF) on the durability and microstructure of geopolymer concrete exposed to freeze–thaw cycles and single-side salt [...] Read more.
Geopolymer concrete contains inorganic aluminosilicate polymer gels formed through the activation of industrial solid wastes. This study investigated the effects of fly ash (FA) and silica fume (SF) on the durability and microstructure of geopolymer concrete exposed to freeze–thaw cycles and single-side salt erosion. Five mixtures were prepared using Baioheng geopolymer cement, with FA replacement levels of 15% and 25% and SF replacement levels of 3% and 5%. Mechanical tests, freeze–thaw tests, single-side salt-freezing tests, SEM-EDS, XRD, and CT analysis were conducted to evaluate the relationship between macroscopic performance and inorganic polymer gel structure. The results showed that 25% FA reduced compressive strength and freeze–thaw resistance, mainly due to insufficient reaction products and increased defect connectivity. In contrast, 3% SF improved the 56 d compressive strength by 13.24%, maintained the relative dynamic elastic modulus at 86.64% after 100 freeze–thaw cycles, and limited the mass loss to 0.72%. SEM-EDS and XRD results indicated that appropriate SF addition increased the Si/Al ratio and promoted the formation of C-(A)-S-H/N-A-S-H-related gel products, leading to a denser inorganic polymer matrix. However, excessive SF weakened the improvement effect, possibly due to local heterogeneity and dispersion difficulty. These results indicate that controlling the composition and spatial distribution of inorganic aluminosilicate polymer gels is essential for improving the salt-frost durability of geopolymer concrete. Full article
(This article belongs to the Special Issue Dynamic Response and Failure of Polymer Composites)
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25 pages, 5578 KB  
Article
Optimizing Potassium-Based Activator Formulation for Balanced Reactivity, Flowability, Setting Time and Mechanical Performance of Alkali-Activated Materials
by Gulsen Nazerian, Jun Gu, Tine Tysmans and Hubert Rahier
Materials 2026, 19(12), 2604; https://doi.org/10.3390/ma19122604 - 17 Jun 2026
Viewed by 217
Abstract
Alkali-activated materials (AAMs) based on industrial by-products, such as ground granulated blast furnace slag (GGBFS), are increasingly considered sustainable alternatives to Ordinary Portland Cement (OPC) due to their lower environmental impact and favorable mechanical performance. Among the key parameters controlling the behavior of [...] Read more.
Alkali-activated materials (AAMs) based on industrial by-products, such as ground granulated blast furnace slag (GGBFS), are increasingly considered sustainable alternatives to Ordinary Portland Cement (OPC) due to their lower environmental impact and favorable mechanical performance. Among the key parameters controlling the behavior of alkali-activated systems, the chemical composition and modulus of the alkaline activator play critical roles in determining the reaction kinetics and material properties. This study investigates the influence of potassium silicate modulus (Ms), defined as the molar ratio of silica to alkali oxide (SiO2/K2O), on the reactivity, setting time, flowability, and mechanical properties of alkali-activated slag pastes. Potassium silicate solutions with moduli ranging from 1.0 to 2.5 were used as activators for GGBFS. Paste specimens with different activator moduli were prepared and cured at 20 °C and 75% relative humidity for mechanical testing. The results show that the activator modulus significantly affects the fresh properties, particularly at higher modulus values. Increasing the modulus delays reactivity and prolongs the setting time, whereas the flowability of the fresh paste decreases. Nevertheless, the flowability of the mixtures remained sufficient to allow proper penetration between open textile meshes, which is essential for textile-reinforced cement/concrete (TRC) applications. No clear systematic trends were observed in the mechanical properties, including the elastic modulus, flexural strength, and compressive strength. Full article
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16 pages, 5740 KB  
Article
Effect of Basicity on Consolidation Behavior and Phase Evolution of Mg-Bearing Medium Silica Fluxed Pellets
by Haoyu Cai, Jianliang Zhang, Yaozu Wang, Jixiang Han, Rui Deng and Zhengjian Liu
Metals 2026, 16(6), 665; https://doi.org/10.3390/met16060665 - 16 Jun 2026
Viewed by 195
Abstract
Against the background of blast furnace burden optimization and the low-carbon transition of the steel industry, the development of high-quality Mg-bearing fluxed pellets is of great significance for the efficient utilization of medium-high silica iron ore concentrates. In this study, Mg-bearing medium-high silica [...] Read more.
Against the background of blast furnace burden optimization and the low-carbon transition of the steel industry, the development of high-quality Mg-bearing fluxed pellets is of great significance for the efficient utilization of medium-high silica iron ore concentrates. In this study, Mg-bearing medium-high silica fluxed pellets with a fixed SiO2 content of 5.5% were prepared, and the effect of basicity in the range of R = 1.0–1.4 on compressive strength, liquid phase behavior, slag phase composition, and pore structure evolution was systematically investigated. The results showed that the compressive strength of the pellets decreased from 2527 N/pellet to 2079 N/pellet as the basicity increased from 1.0 to 1.4. At 1250 °C, the liquid phase content first decreased from 2.66% to 1.30% and then increased to 7.38%, while the liquid phase viscosity decreased continuously. Meanwhile, the liquid phase composition evolved from a SiO2-rich calcium–iron silicate system to a Fe2O3 and CaO-rich system. XRD results indicated that Fe2O3 was the dominant crystalline phase in the pellets, accompanied by a small amount of Fe3O4, whereas no distinct highly crystalline slag phase was detected. The slag phase was mainly a Fe-Ca-Si composite slag, in which the Fe2O3 content increased and the SiO2 content decreased with increasing basicity. At higher basicity, the number and size of pores increased, and the pore morphology evolved from dispersed fine pores to irregular large pores and locally connected pores. Meanwhile, the slag phase became more widely distributed and locally enriched, weakening the continuity of the iron oxide load-bearing skeleton, which was the main reason for the decrease in compressive strength. This study provides a theoretical basis for preparing high-quality Mg-bearing fluxed pellets from medium-high silica iron ore concentrates. Full article
(This article belongs to the Special Issue Recent Developments and Research on Ironmaking and Steelmaking)
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26 pages, 3825 KB  
Article
Biogenic Silica as a Direct Sol–Gel Precursor for High-Efficiency MSU-X Mesostructure Assembly: Closing the Loop from Rice Husk Waste to Functional Wormhole Frameworks
by Ngo Ha-Son, Le Van-Duong, Cong Ngoc-Thang and Nguyen Thi-Linh
Nanomaterials 2026, 16(12), 748; https://doi.org/10.3390/nano16120748 - 15 Jun 2026
Viewed by 219
Abstract
Direct utilization of biomass-derived silica in neutral surfactant-templated mesoporous synthesis remains underexplored with respect to mesostructure control and functional integration. High-purity silica extracted from acid-treated rice husk ash (~98.4 wt% SiO2) was employed as the sole precursor in a fluoride-assisted sol–gel [...] Read more.
Direct utilization of biomass-derived silica in neutral surfactant-templated mesoporous synthesis remains underexplored with respect to mesostructure control and functional integration. High-purity silica extracted from acid-treated rice husk ash (~98.4 wt% SiO2) was employed as the sole precursor in a fluoride-assisted sol–gel route to synthesize MSU-X frameworks without chemical modification. Systematic parametric variation—pH, Si/surfactant ratio, hydrothermal temperature, and aging duration—establishes quantitative structure–processing correlations. Under optimized conditions (pH 2, Si/Tergitol = 8, 60 °C, 96 h), the resulting material exhibits a wormhole-like mesoarchitecture with a BET surface area of 816 m2 g−1, mean pore diameter of ~3.6 nm, and three-dimensionally interconnected channels, confirmed by SAXS, TEM, and N2 sorption. EDXRF analysis confirms effective impurity removal and high silica incorporation efficiency (~95–96%); thermal stability persists to 700 °C, with incipient crystallization near 800 °C. As a functional demonstration, MSU-X served as an anti-agglomeration scaffold for ZIF-8 crystallization during DDT adsorption. Despite attenuated kinetics relative to pristine ZIF-8—where severe agglomeration occludes active imidazole nodes—the Z8/MSU-X composite achieved near-quantitative DDT removal (74.10 mg g−1). This performance stems from the mesoporous matrix driving size-confined, highly dispersed ZIF-8 growth, thereby maximizing active-site exposure. Operating within a reagent-limited regime rather than a capacity-saturated boundary, this efficient depletion confirms that the scaffold successfully suppresses site loss. Ultimately, these findings validate biogenic silica as a directly integrable precursor for tailored mesostructure assembly, positioning agricultural waste as a high-performance feedstock for hierarchical adsorption architectures. Full article
(This article belongs to the Section Synthesis, Interfaces and Nanostructures)
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24 pages, 9473 KB  
Article
Durable Superhydrophobic F-SiO2@h-BN/PAE Composite Coating Fabricated via Scalable Facile Method
by Hui Liu, Yu Zhu, Xin Cheng, Zhenhua Dong and Qiang Liu
Coatings 2026, 16(6), 711; https://doi.org/10.3390/coatings16060711 - 15 Jun 2026
Viewed by 247
Abstract
Superhydrophobic materials offer promising prospects for utilization in energy, environmental, and related fields. However, their long-term stability in natural environments is constrained by factors such as mechanical wear and aging, which compromise their practical effectiveness and service life. While notable experimental results have [...] Read more.
Superhydrophobic materials offer promising prospects for utilization in energy, environmental, and related fields. However, their long-term stability in natural environments is constrained by factors such as mechanical wear and aging, which compromise their practical effectiveness and service life. While notable experimental results have been obtained worldwide, scalable application remains limited by the complexity of the requisite fabrication processes. In this study, a durable superhydrophobic coating was developed through a facile one-step process, utilizing a polyaspartic ester (PAE) matrix reinforced with a composite of self-synthesized fluorinated silica (F-SiO2) and hexagonal boron nitride (h-BN) micro-/nano-structures. This strategy effectively enhanced filler dispersion within the resin matrix and promoted hydrophobicity, yielding a stable superhydrophobic surface. The resulting coating exhibits significant potential for scalable application. The optimized coating demonstrated a water contact angle of 161.2° and a roll-off angle of 7.6°, showing excellent repellency to water, corrosive liquids, and fluids across a wide pH range, along with remarkable self-cleaning performance. Benefiting from the synergistic enhancement of h-BN and F-SiO2, the coating also exhibits superior mechanical durability, maintaining a contact angle of 144.4° after 1000 abrasion cycles. Furthermore, in low-temperature anti-icing tests, the coating significantly delayed ice formation on its surface. Notably, after 1000 h of UV aging tests, the F-SiO2@BN/PAE coating retained its intact superhydrophobic structure, with the water contact angle only slightly decreasing from 159.6° to 152.8°, still within an excellent superhydrophobic state, demonstrating outstanding weather resistance. By integrating surface functionalization with mechanical reliability through a facile one-step fabrication process, this study provides significant insights for the large-scale application of hydrophobic materials in the energy and transportation sectors. Full article
(This article belongs to the Special Issue Recent Progress on Functional Films and Surface Science)
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18 pages, 18685 KB  
Article
Graphene-Doped Ammonium Oxalate-Derived Carbon Aerogel with Controllable Structure for Synergistic Endothermic-Insulating Efficient Thermal Protection
by Zhengyang Lu, Guomin Ding, Qilin Mei, Borui Zheng, Kun Chen, Hong Wang, Xu Han and Jiayang Shao
Gels 2026, 12(6), 535; https://doi.org/10.3390/gels12060535 - 14 Jun 2026
Viewed by 209
Abstract
High-performance thermal protection materials are urgently required in harsh thermal environments, such as hypersonic vehicles, the thermal runaway of energy batteries and high-temperature equipment. Conventional aerogels only exhibit passive thermal insulation and fail to resist instantaneous high-temperature attack. Herein, a cooling material of [...] Read more.
High-performance thermal protection materials are urgently required in harsh thermal environments, such as hypersonic vehicles, the thermal runaway of energy batteries and high-temperature equipment. Conventional aerogels only exhibit passive thermal insulation and fail to resist instantaneous high-temperature attack. Herein, a cooling material of ammonium oxalate (AO) was introduced to achieve efficient, active endothermic protection. A cellular isolation effect induced by graphene nanosheets combined with anti-solvent crystallization was adopted to significantly decrease the size of AO crystals by over 93%. Based on superfine morphology and the constructed conduction network, the decomposition rate and heat absorption capacity of obtained graphene-doped AO powders (GdAPs) are improved by 41.2% and 30.4%, respectively. The mechanisms of morphology regulation and enhanced heat absorption are explored specifically in this study. Furthermore, GdAPs are embedded in phenolic resin to prepare thermal protection composite materials. Benefiting from their nearly complete thermal decomposition, GdAPs serve as a sacrificial template to generate discrete micropores in pyrolyzed resin. So, the as-prepared carbon aerogels (CAs) with a regulable microstructure exhibit an extremely low thermal conductivity of 0.056 W/(m·K), which is lower than those of reported CAs with the same density. Based on the above advantages, a synergistic endothermic-insulating thermal protection material is reported for the first time, and its heating rate is only 28.6% of that of commercial silica aerogel under identical high-temperature shock. Therefore, a new accessible strategy is demonstrated to provide high-efficiency thermal protection for resisting both abrupt and prolonged high temperature. Full article
(This article belongs to the Special Issue Synthesis and Application of Aerogel (2nd Edition))
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17 pages, 2455 KB  
Article
Waterborne Polyurethane Reinforced with SiO2-Modified TiO2: Enhanced Mechanical Properties and Retained Hydrostatic Pressure Resistance
by Shuyi Wang, Weiping Yao, Xia Lin, Yamin Xu, Kemei Pei and Yuhai Lu
Polymers 2026, 18(12), 1492; https://doi.org/10.3390/polym18121492 - 13 Jun 2026
Viewed by 330
Abstract
Driven by the growing demand for functional textiles featuring excellent waterproofness, moisture permeability and mechanical robustness in outdoor sportswear, medical protection and technical apparel, traditional pongee—despite its desirable softness, high wrinkle resistance and good stability as an ideal substrate fabric—is severely restricted in [...] Read more.
Driven by the growing demand for functional textiles featuring excellent waterproofness, moisture permeability and mechanical robustness in outdoor sportswear, medical protection and technical apparel, traditional pongee—despite its desirable softness, high wrinkle resistance and good stability as an ideal substrate fabric—is severely restricted in further application by its intrinsically poor hydrostatic pressure resistance in extremely wet environments. Accordingly, we developed a modified waterborne polyurethane (WPU) coating for pongee substrates to fabricate functional textiles that maintain high hydrostatic pressure resistance while possessing good mechanical properties and increased UV absorption. In this study, by using the sol–gel method, an amorphous silicon dioxide (SiO2) coating layer was constructed on the surface of titanium dioxide (TiO2) particles, forming silica-modified titania particles (SiO2/TiO2). These SiO2-modified particles were subsequently physically blended with an anionic waterborne polyurethane system that had been previously modified with a polyester-type modifier A to enhance its hydrostatic pressure resistance. The resulting composite coating was designed to combine the high hydrostatic pressure resistance inherited from the modified WPU matrix, the mechanical reinforcement and increased UV absorption contributed by SiO2/TiO2, and satisfactory water repellency on fabric substrates. The results indicate that the incorporation of an appropriate amount of modifier A into the prepolymer system significantly enhances hydrostatic pressure resistance while maintaining high elongation at break. At a SiO2/TiO2 loading of 0.2 wt%, the composite film exhibits optimal comprehensive performance, characterized by superior mechanical properties, low water absorption, and static water contact angles exceeding 100° for coated fabrics. SiO2/TiO2 composite WPU coatings substantially improve hydrostatic pressure resistance across various fabrics, with 380T polyester taffeta demonstrating the best performance. This resistance remains remarkably stable after standard washing, indicating excellent wash fastness and practical applicability. Full article
(This article belongs to the Section Polymer Applications)
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19 pages, 21598 KB  
Article
Hierarchical Micro–Mesoporous ZnO–SiO2/Carbon Composites: Synthesis, Structural Characterisation, and High-Capacity Adsorption of Cationic Organic Pollutants from Water
by Mariia Galaburda, Małgorzata Wasilewska, Elżbieta Grządka and Jolanta Kutkowska
Molecules 2026, 31(12), 2079; https://doi.org/10.3390/molecules31122079 - 13 Jun 2026
Viewed by 241
Abstract
Hierarchical ZnO–SiO2/carbon composites (C-Zn1, C-Zn2, C-Zn3) were synthesised via the carbonisation of resorcinol–formaldehyde gels in the presence of ZnO-modified fumed silica, and characterised by N2 adsorption–desorption, FTIR, XRD, SEM, and zeta potential analysis. The composites exhibited hierarchical micro–mesoporous structures with [...] Read more.
Hierarchical ZnO–SiO2/carbon composites (C-Zn1, C-Zn2, C-Zn3) were synthesised via the carbonisation of resorcinol–formaldehyde gels in the presence of ZnO-modified fumed silica, and characterised by N2 adsorption–desorption, FTIR, XRD, SEM, and zeta potential analysis. The composites exhibited hierarchical micro–mesoporous structures with BET surface areas of 467–499 m2 g−1; the non-microporous volume fraction increased from 0.09 (reference carbon RFC, 545 m2 g−1) to 0.54–0.63 upon ZnO–SiO2 incorporation. Adsorption of methylene blue (MB), crystal violet (CV), and rhodamine 6G (R6G) followed the Marczewski–Jaroniec isotherm model. Maximum adsorption capacities for the best-performing composite (C-Zn1) reached 1.22 mmol g−1 for MB, 1.04 mmol g−1 for CV, and 0.63 mmol g−1 for R6G, compared to 1.32, 1.17, and 0.67 mmol g−1 for unmodified RFC. Kinetic analysis revealed up to 3.5-fold faster adsorption rates for C-Zn1 relative to RFC (for CV and R6G), attributed to enhanced diffusion through mesoporous channels while preserving the micropore-driven capacity. Agar well-diffusion assays against four bacterial strains showed no inhibition zones for any composite, indicating that no biologically active concentration of zinc species was released under the assay conditions. The proposed approach yields composites with enhanced adsorption kinetics, preserved capacity, and confirmed non-leaching character, positioning them as effective candidates for water purification. Full article
(This article belongs to the Special Issue Recent Research Progress of Novel Ion Adsorbents—2nd Edition)
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Article
Structural Design and Performance Evaluation of a Janus Silica-Based Nanosheet Composite Viscosity Reducer
by Jingchun Wu, Bo Li, Fang Shi, Yang Zhao, Miaoxin Zhang, Liyuan Cai, Fengshan Guo and Chunlong Zhang
Molecules 2026, 31(12), 2061; https://doi.org/10.3390/molecules31122061 - 12 Jun 2026
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Abstract
Aiming at the characteristics of high viscosity and poor fluidity of high waxy ordinary heavy oil, a Janus silica-based nanosheet composite viscosity reducer was designed and prepared in this paper. The viscosity reducer was assembled by asymmetric Gemini viscosity reducer and silica nanosheets [...] Read more.
Aiming at the characteristics of high viscosity and poor fluidity of high waxy ordinary heavy oil, a Janus silica-based nanosheet composite viscosity reducer was designed and prepared in this paper. The viscosity reducer was assembled by asymmetric Gemini viscosity reducer and silica nanosheets through dehydration condensation reaction, and its structure was verified by FT-IR, 1HNMR, XPS and DLS. The viscosity reduction performance, emulsion stability, interfacial tension and flow performance of the viscosity reducer were systematically evaluated by taking heavy oil with wax content of 35.7% and viscosity of 237 mPa·s at 30 °C as the research object. The results showed that, at an oil-to-viscosity-reducer-solution volume ratio of 3:7 and a viscosity reducer mass fraction of 0.3%, the maximum viscosity reduction rate reached 94.5% at 30 °C, calculated relative to the viscosity of the dehydrated original heavy oil. The oil–water interfacial tension was significantly reduced, and the 24 h bleeding ratio, defined as the volume percentage of separated water relative to the initial aqueous phase volume, was only 7.3%, indicating good emulsion stability. The core flow experiment shows that the resistance coefficient is reduced to the lowest at 0.3% concentration, and the seepage capacity is significantly improved. The analysis of total hydrocarbon gas chromatography showed that the content of high-carbon wax components in the C23-C30 range decreased by 4.79 percentage points after treatment, indicating that the viscosity reducer preferentially interacted with high-carbon wax molecules and promoted wax-crystal dispersion, thereby weakening the three-dimensional wax-crystal network. The viscosity reducer has the synergistic effect of dispersing wax crystals, reducing interfacial tension and stabilizing emulsification, which provides a low-cost and high-performance technical approach for the efficient exploitation of high waxy ordinary heavy oil. Full article
(This article belongs to the Section Applied Chemistry)
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