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Keywords = ship engine room layout design

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32 pages, 6625 KB  
Article
A Comparative Analysis of Hydrogen Fuel Cells and Internal Combustion Engines Used for Service Operation Vessels Propulsion
by Monika Bortnowska and Arkadiusz Zmuda
Energies 2025, 18(19), 5104; https://doi.org/10.3390/en18195104 - 25 Sep 2025
Cited by 4 | Viewed by 3307
Abstract
In response to the IMO’s decarbonisation strategy, hydrogen—especially green hydrogen—becomes a promising alternative fuel in shipping. This article provides a comparative analysis of two hydrogen propulsion technologies suitable for a service vessel (SOV) operating in offshore wind farms: hydrogen fuel cells and hydrogen-powered [...] Read more.
In response to the IMO’s decarbonisation strategy, hydrogen—especially green hydrogen—becomes a promising alternative fuel in shipping. This article provides a comparative analysis of two hydrogen propulsion technologies suitable for a service vessel (SOV) operating in offshore wind farms: hydrogen fuel cells and hydrogen-powered internal combustion engines. This study focuses on the use of liquid hydrogen (LH2) stored in cryogenic tanks and fuel cells as an alternative to the previously considered solution based on compressed hydrogen (CH2) stored in high-pressure cylinders (700 bar) and internal combustion engines. The research aims to examine the feasibility of a fully hydrogen-powered SOV energy system. The analyses showed that the use of liquefied hydrogen in SOVs leads to the threefold reduction in tank volume (1001 m3 LH2 vs. 3198 m3 CH2) and the weight of the storage system (243 t vs. 647 t). Despite this, neither of the technologies provides the expected 2-week autonomy of SOVs. LH2 storage allows for a maximum of 10 days of operation, which is still an improvement over the CH2 gas variant (3 days). The main reason for this is that hydrogen tanks can only be located on the open deck. Although hydrogen fuel cells take up on average 13.7% more space than internal combustion engines, they are lower (by an average of 24.3%) and weigh less (by an average of 50.6%), and their modular design facilitates optimal arrangement in the engine room. In addition, the elimination of the exhaust system and lubrication simplifies the engine room layout, reducing its weight and space requirements. Most importantly, however, the use of fuel cells eliminates exhaust gas emissions into the atmosphere. Full article
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29 pages, 3895 KB  
Article
Numerical Study on Ammonia Dispersion and Explosion Characteristics in Confined Space of Marine Fuel Preparation Room
by Phan Anh Duong, Jin-Woo Bae, Changmin Lee, Dong Hak Yang and Hokeun Kang
J. Mar. Sci. Eng. 2025, 13(7), 1235; https://doi.org/10.3390/jmse13071235 - 26 Jun 2025
Cited by 6 | Viewed by 3031
Abstract
Ammonia is emerging as a promising zero-carbon marine fuel due to its high hydrogen density, low storage pressure, and long-term stability, making it well-suited for supporting sustainable maritime energy systems. However, its adoption introduces serious safety challenges, as its toxic, flammable, and corrosive [...] Read more.
Ammonia is emerging as a promising zero-carbon marine fuel due to its high hydrogen density, low storage pressure, and long-term stability, making it well-suited for supporting sustainable maritime energy systems. However, its adoption introduces serious safety challenges, as its toxic, flammable, and corrosive properties pose greater risks than many other alternative fuels, necessitating rigorous risk assessment and safety management. This study presents a comprehensive investigation of potential ammonia leakage scenarios that may arise during the fuel gas supply process within confined compartments of marine vessels, such as the fuel preparation room and engine room. The simulations were conducted using FLACS-CFD V22.2, a validated computational fluid dynamics tool specialized for flammable gas dispersion and explosion risk analysis in complex geometries. The model enables detailed assessment of gas concentration evolution, toxic exposure zones, and overpressure development under various leakage conditions, providing valuable insights for emergency planning, ventilation design, and structural safety reinforcement in ammonia-fueled ship systems. Prolonged ammonia exposure is driven by three key factors: leakage occurring opposite the main ventilation flow, equipment layout obstructing airflow and causing gas accumulation, and delayed sensor response due to recirculating flow patterns. Simulation results revealed that within 1.675 s of ammonia leakage and ignition, critical impact zones capable of causing fatal injuries or severe structural damage were largely contained within a 10 m radius of the explosion source. However, lower overpressure zones extended much further, with slight damage reaching up to 14.51 m and minor injury risks encompassing the entire fuel preparation room, highlighting a wider threat to crew safety beyond the immediate blast zone. Overall, the study highlights the importance of targeted emergency planning and structural reinforcement to mitigate explosion risks in ammonia-fueled environments. Full article
(This article belongs to the Section Ocean Engineering)
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31 pages, 14978 KB  
Article
Numerical Dynamic Response Analysis of a Ship Engine Room Explosion Simulation Using OpenFOAM
by Zeya Miao, Yuechao Zhao, Baoyang Ye and Wanzhou Chen
J. Mar. Sci. Eng. 2025, 13(6), 1051; https://doi.org/10.3390/jmse13061051 - 27 May 2025
Cited by 1 | Viewed by 2499
Abstract
Maritime safety is crucial as vessels underpin global trade, but engine room explosions threaten crew safety, the environment, and assets. With modern ship designs growing more complex, numerical simulation has become vital for analyzing and preventing such events. This study examines safety risks [...] Read more.
Maritime safety is crucial as vessels underpin global trade, but engine room explosions threaten crew safety, the environment, and assets. With modern ship designs growing more complex, numerical simulation has become vital for analyzing and preventing such events. This study examines safety risks from alternative fuel explosions in ship engine rooms, using the Trinitrotoluene (TNT)-equivalent method. A finite element model of a double-layer cabin explosion is developed, and simulations using blastFOAM in OpenFOAM v9 analyze shock wave propagation and stress distribution. Four explosion locations and five scales were tested, revealing that explosion scale is the most influential factor on shock wave intensity and structural stress, followed by equipment layout, with location having the least—though still notable—impact. Near the control room, an initial explosion caused a peak overpressure of 2.4 × 106 Pa. Increasing the charge mass from 10 kg to 50 kg raised overpressure to 3.9 × 106 Pa, showing strong dependence of blast intensity on explosive mass. Equipment absorbs and reflects shock waves, amplifying localized stresses. The findings aid in optimizing engine room layouts and improving explosion resistance, particularly for alternative fuels like liquefied natural gas (LNG), enhancing maritime safety and sustainability. Full article
(This article belongs to the Special Issue Marine Technology: Latest Advancements and Prospects)
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28 pages, 11453 KB  
Article
Risk Analysis of Fuel Leakage and Explosion in LNG-Powered Ship Cabin Based on Computational Fluid Dynamics
by Yuechao Zhao, Yubo Li, Weijie Li, Yuan Gao, Qifei Wang and Dihao Ai
Fire 2025, 8(5), 192; https://doi.org/10.3390/fire8050192 - 10 May 2025
Cited by 4 | Viewed by 3673
Abstract
In order to analyze the explosion risk of the engine room, this paper uses CFD software to simulate the LNG leakage process in the engine room of the ship, and uses the combustible gas cloud obtained from the leakage simulation to simulate the [...] Read more.
In order to analyze the explosion risk of the engine room, this paper uses CFD software to simulate the LNG leakage process in the engine room of the ship, and uses the combustible gas cloud obtained from the leakage simulation to simulate the explosion, analyzing its combustion and explosion dynamics. On the basis of previous studies, this paper studies the coupling of leakage and explosion simulation to ensure that it conforms to the real situation. At the same time, taking explosion overpressure, explosion temperature, and the mass fraction of combustion products as the breakthrough point, this paper studies the harm of explosion to human body and the influence of ignition source location on the propagation characteristics of LNG explosion shock wave in the engine room, and discusses the influence of obstacles on gas diffusion and accumulation. The results show that the LNG leakage reaches the maximum concentration in the injection direction, and the obstacles in the cabin have a significant effect on the diffusion and accumulation of gas. In the explosion simulation based on the leakage results, it can be determined that the shape of the pressure field generated by the explosion is irregular, and the pressure field at the obstacle side has obvious accumulation. Finally, in order to reduce the explosion hazard, the collaborative strategy of modular layout, directional ventilation, and gas detection is proposed, which provides ideas for the explosion-proof design of the cabin. Full article
(This article belongs to the Special Issue Confined Space Fire Safety and Alternative Fuel Fire Safety)
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22 pages, 18791 KB  
Article
Research on the Propagation Law of Explosion Shock Waves in Ship Engine Rooms Based on OpenFOAM
by Yuechao Zhao, Zeya Miao, Yuan Gao, Qifei Wang, Dihao Ai and Yubo Li
Fire 2025, 8(3), 115; https://doi.org/10.3390/fire8030115 - 18 Mar 2025
Cited by 1 | Viewed by 3689
Abstract
To investigate the propagation of explosion shock waves within a ship’s engine room, a two-story engine room of a cargo ship was selected as the research object. The BlastFOAM solver in OpenFOAM-9 software was utilized to conduct numerical simulations of the explosion dynamics [...] Read more.
To investigate the propagation of explosion shock waves within a ship’s engine room, a two-story engine room of a cargo ship was selected as the research object. The BlastFOAM solver in OpenFOAM-9 software was utilized to conduct numerical simulations of the explosion dynamics in the engine room. The results demonstrate that the explosion impact force escalates with the quantity of explosives. Following a liquefied natural gas (LNG) explosion, the shock waves exerted on the ventilation duct and control room are significantly stronger in terms of maximum pressure and intensity compared with those generated by a naphtha explosion. Comprehensive analyses of shock wave pressure distribution, structural damage, and energy absorption reveal that the centralized control room sustains the most severe damage from shock waves, while the ventilation ducts are also significantly impacted. The mechanical equipment absorbs the majority of the shock wave impact while reflecting a minor portion, leading to the intersection of direct and reflected waves. This study provides valuable insights for enhancing the explosion resistance of ship engine rooms, optimizing equipment layout within cabins, and improving the structural resilience of cabin designs. Full article
(This article belongs to the Special Issue Fire Safety and Sustainability)
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34 pages, 15998 KB  
Article
Method for Collaborative Layout Optimization of Ship Equipment and Pipe Based on Improved Multi-Agent Reinforcement Learning and Artificial Fish Swarm Algorithm
by Hongshuo Zhang, Yanyun Yu, Zelin Song, Yanzhao Han, Zhiyao Yang and Lang Ti
J. Mar. Sci. Eng. 2024, 12(7), 1187; https://doi.org/10.3390/jmse12071187 - 15 Jul 2024
Cited by 7 | Viewed by 3286
Abstract
The engine room is the core area of a ship, critical to its operation, safety, and efficiency. Currently, many researchers merely address the ship engine room layout design (SERLD) problem using optimization algorithms and independent layout strategies. However, the engine room environment is [...] Read more.
The engine room is the core area of a ship, critical to its operation, safety, and efficiency. Currently, many researchers merely address the ship engine room layout design (SERLD) problem using optimization algorithms and independent layout strategies. However, the engine room environment is complex, involving two significantly different challenges: equipment layout and pipe layout. Traditional methods fail to achieve optimal collaborative layout objectives. To address this research gap, this paper proposes a collaborative layout method that combines improved reinforcement learning and heuristic algorithms. For equipment layout, the engine room space is first discretized into a grid, and a Markov decision process (MDP) framework suitable for equipment layout is proposed, including state space, action space, and reward mechanisms suitable for equipment layout. An improved adaptive guided multi-agent Q-learning (AGMAQL) algorithm is employed to train the layout model in a centralized manner, with enhancements made to the agent’s exploration state, exploration action, and learning strategy. For pipe layout, this paper proposes an improved adaptive trajectory artificial fish swarm algorithm (ATAFSA). This algorithm incorporates a hybrid encoding method, adaptive strategy, scouting strategy, and parallel optimization strategy, resulting in enhanced stability, accuracy, and problem adaptability. Subsequently, by comprehensively considering layout objectives and engine room attributes, a collaborative layout method incorporating hierarchical and adaptive weight strategies is proposed. This method optimizes in phases according to the layout objectives and priorities of different stages, achieving multi-level optimal layouts and providing designers with various reference schemes with different focuses. Finally, based on a typical real-world engine room engineering case, various leading algorithms and strategies are tested and compared. The results show that the proposed AGMAQL-ATAFSA (AGMAQL-ATA) exhibits robustness, efficiency, and engineering practicality. Compared to previous research methods and algorithms, the final layout quality improved overall: equipment layout effectiveness increased by over 4.0%, pipe optimization efficiency improved by over 40.4%, and collaborative layout effectiveness enhanced by over 2.2%. Full article
(This article belongs to the Special Issue Intelligent Approaches to Marine Engineering Research)
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