Search Results (27)

The use of seawater in mineral processing poses significant challenges for solid–liquid separation, including polymer chain contraction, accelerated coagulation, and brittle aggregate formation. This study evaluates the impact of fractional dosing of anionic polyacrylamide (PAM) on the formation, structure, and sedimentation performance of flocs in quartz-kaolinite suspensions prepared in seawater. Four dosing schemes (1, 2, 3, and 4 pulses) were analyzed, maintaining a total dose of 15 g/t and flocculation times of 75, 90, and 105 s. Sedimentation assays, kinetic monitoring using FBRM, size distributions, fractal dimensions, and bulk density were integrated to characterize the aggregation process. The results show that all fractional strategies outperform single-pulse dosing, with the three-pulse scheme (0–30–60 s) standing out, achieving the highest settling rates, the most significant fines reduction, and the best structural robustness. FBRM kinetics reveal stepped growth, less shear breakage, and more stable maturation when polymer addition is divided temporally. Consistently, fractal dimension and aggregate density reach their maximum values after three 90 s pulses, indicating more compact, less porous structures. Zeta potential analysis confirms a strong polymer-particle interaction in kaolinite under high salinity. The superior performance of the multi-pulse strategy is explained by the progressive availability of active polymer segments during aggregate formation and maturation. Each pulse is incorporated into a partially structured suspension, in which unoccupied mineral surfaces and flocs from the early stages of consolidation still exist. This staggered adsorption avoids local overdosing associated with flash injections, improves bridging efficiency, reduces brittle aggregate formation, and promotes more uniform restructuring. Full article

The present work aims to verify the growth (estimated with optical density) of the dry biomass after proper flocculation and weighing, and removal of phosphorus by the microalga Chaetoceros muelleri (Mediophyceae), at six different salinities. Cultivations were carried out with constant volume, for a period of eight days, consisting of six treatments with three repetitions each, at different salinities (30, 25, 20, 15, 10, and 5) (seawater = 34). We observed that the best results were obtained when the microalgae were grown at salinity 30, that is, we observed better performances for this microalga at higher salinities. At this same salinity, the microalgae presented the best results of phosphorus removal (46.08 ± 0.67%). Regarding biomass recovery by microalgae, after drying the flocculate, the best result was obtained at salinity 25, with a final value of 3.47 ± 0.04 g dry mass L⁻¹. Therefore C. muelleri is a promising solution for increasing demand by the blue economy with the associated circular economy, promoting rehabilitation of ecological sites with economic output. Thus, this work aims to evaluate the effect of salinity on phosphorus removal using C. muelleri. Full article

This study investigates the effect of pyrite content on the flocculation and sedimentation of clay-based tailings composed of kaolin, quartz, and pyrite in seawater at pH 8. A high-molecular-weight anionic hydrolyzed polyacrylamide (SNF 704) was used in batch settling tests, supported by floc characterization with FBRM, zeta potential measurements, and molecular dynamics (MD) simulations. Results showed that increasing pyrite content reduced the maximum floc size and increased the fraction of unflocculated fines, particularly at 10 g/t dosage. Although the fractal dimension remained nearly constant (1.92–1.97 at 10 g/t and 2.05–2.08 at 30 g/t), floc density increased linearly with pyrite proportion due to its higher specific gravity. Zeta potential analysis confirmed strong polymer–pyrite interactions, with charge inversion from +5.3 to −4.5 mV, while MD simulations indicated that adsorption occurs mainly through aliphatic chain segments, in contrast to hydrogen bonding observed for quartz and kaolinite. These findings demonstrate that pyrite affects flocculation dynamics both by its density and by specific polymer–surface interactions, directly influencing floc size, density, and sedimentation performance in seawater thickening systems. Full article

Clay minerals and other flocculants are used to mitigate the effects of some species that produce harmful algal blooms due to their physical and chemical characteristics. In this study, we applied calcium bentonite clay (Bca) and zeolite (Ze) to flocculate and remove cells of the dinoflagellate Gymnodinium catenatum (Graham), a producer of paralyzing toxins. The flocculants were characterized by scanning electron microscopy (SEM) in combination with an energy-dispersive X-ray spectroscopy (EDS) microanalysis system. During experiments, Bca and Ze were suspended in distilled water, deionized water, and seawater at concentrations of 0.25, 0.5, 1.0, 1.5, 2.0, 2.5, and 4.0 gL⁻¹. The percentage of removal efficiency (RE%) of biomass indicators of G. catenatum was calculated. The cell number and concentration of chlorophyll a and peridinin were analyzed using high-performance liquid chromatography (HPLC-UV and HPLC-DAD). The external effects on cells of G. catenatum were recorded. As a result, the maximum RE% of Bca was 79% with respect to the total number of cells, chlorophyll a was 69% and peridinin of 73%. The RE% of Ze was less than 40%. In the matrix of sedimented Bca, malformation of cells was observed, inhibiting their swimming, as well as death and rupture of cells with temporary cyst formation after 72 h. We conclude that Bca, suspended in deionized and distilled water, was more efficient in flocculating cells of G. catenatum. Full article

Alexandrium spp. blooms and paralytic shellfish poisoning pose serious economic threats to coastal communities and aquaculture. This study evaluated the removal efficiency of two Alexandrium minutum strains using natural kaolinite clay (KNAC) and kaolinite with polyaluminum chloride (KPAC) at three concentrations (0.1, 0.25, and 0.3 g L⁻¹), two pH levels (7 and 8), and two cell densities (1.0 and 2.0 × 10⁷ cells L⁻¹) in seawater. PAC significantly enhanced removal, achieving up to 100% efficiency within two hours. Zeta potential analysis showed that PAC imparted positive surface charges to the clay, promoting electrostatic interactions with negatively charged algal cells and enhancing flocculation through Van der Waals attractions. In addition, the study conducted a cost estimate analysis and found that treating one hectare at 0.1 g L⁻¹ would cost approximately USD 31.75. The low KPAC application rate also suggests minimal environmental impact on benthic habitats. Full article

Resin matrix composites are commonly utilized in water-lubricated stern tube bearings for warship propulsion systems. Low-speed and high-load conditions are significant factors influencing the tribological properties of stern tube bearings. The wear characteristics of resin-based laminated composites (RLCs), resin-based winding composites (RWCs), and resin-based homogeneous polymer (RHP) blocks were investigated under simulated environmental conditions using a ring-on-block wear tester. Simulated seawater was prepared by combining sodium chloride with distilled water. The wetting angle, coefficient of friction (COF), and mass loss were measured and compared. Additionally, their surface morphologies were examined. The results indicate a significant increase in the COFs for the three materials with an increased speed or load under dry conditions. The COF of the RLCs is the lowest, indicating that it has superior self-lubricating properties. In wet conditions, the COFs of the three materials decrease with an increasing speed or load, exhibiting a pronounced hydrodynamic effect. The COF and mass loss of RWCs are the highest, while RLCs and RHP exhibit lower COFs and mass loss values. The reticulated texture and flocculent fibers on the surface of RLC enhance the heat diffusion and improve the material wettability and water storage capacity. The surface of RWC is dense, and the friction area under dry conditions is melted and brightened. The surface of RHP is smooth, while the worn material forms an agglomerate and exhibits susceptibility to burning and blackening under dry conditions. The laminated formation method demonstrates superior tribological performance throughout the wear evolution process. Full article

High-molecular-weight anionic polyacrylamide was used to analyze the effect of kaolin on the structure of particle aggregates formed in freshwater and seawater. Batch flocculation experiments were performed to determine the size of the flocculated aggregates over time by using focused beam reflectance measurements. Sedimentation tests were performed to analyze the settling rate of the solid–liquid interface and the turbidity of the supernatant. Subsequently, a model that relates the hindered settling rate to the aggregate size was used to determine the mass fractal dimension ($D_f$). Flocculation kinetics revealed that greater amounts of kaolin generated larger aggregates because of its lamellar morphology. The maximum size was between 10 and 20 s of flocculation under all conditions. However, the presence of kaolin reduced the settling rate. The fractal dimension decreased with the increase in the kaolin content, resulting in the formation of irregular and porous aggregates. By contrast, factors such as the flocculation time, water quality, and quartz size had limited influences on the fractal dimension. Seawater produced a clearer supernatant because of its higher ionic strength and precoagulation of particles. Notably, the harmful effect of clays in seawater was reduced. Full article

Iron flocculation is widely used to concentrate viruses in water, followed by Fe-virus flocculate formation, collection, and elution. In the elution stage, an oxalic or ascorbic acid re-suspension buffer dissolved iron hydroxide. After the concentration of viral hemorrhagic septicemia virus (VHSV) in seawater (1 × 10¹ to 1 × 10⁵ viral genome copies or plaque-forming unit (PFU)/mL), the recovery yield of the viral genome using quantitative real-time PCR (qRT-PCR) and viral infectivity using the plaque assay were investigated to evaluate the validity of the two re-suspension buffers to concentrate VHSV. The mean viral genome recovery yield with oxalic and ascorbic acid was 71.2 ± 12.3% and 81.4 ± 9.5%, respectively. The mean viral infective recovery yields based on the PFU were significantly different between the two buffers at 23.8 ± 22.7% (oxalic acid) and 4.4 ± 2.7% (ascorbic acid). Notably, although oxalic acid maintains viral infectivity over 60% at a viral concentration above 10⁵ PFU/mL, the infective VHSVs were not sufficiently recovered at a low viral concentration (10² PFU/mL, <10%). To support this result, concentrated VHSV was inoculated in Epithelioma papulosum cyprini (EPC) cells to confirm cell viability, viral gene expression, and extracellular viral titer. All results demonstrated that oxalic acid buffer was superior to ascorbic acid buffer in preserving viral infectivity. Full article

The mining industry has resorted to using seawater while trying to find a solution to the water shortage, which is severe in some regions. Today, the industry looks to tailings dams to recover more water and, thus, increase recirculation. The migration of interstitial water due to the consolidation of particle networks can give rise to large water mirrors in different dam areas. These pools can contain enough water to be recovered and recirculated if the external stress caused by the weight of the pulp exceeds the compressive yield stress. The density and rheological properties of the discarded pulps determine the feasibility of water expulsion during tailings consolidation. As these conditions are largely established in the thickening stage, it is necessary to revisit operations, looking at the dam as a water source. Thus, a thorough understanding of the compressive properties that determine the level of consolidation of typical pulps and their relationships to aggregate properties, such as size and fractal dimension, is crucial. Here, the effect of two types of water, industrial water and synthetic seawater, on kaolin flocculation, sedimentation rate, yield stress, and compressive yield stress were studied. In addition, the relationship of these properties with the flocculant dose and the resulting aggregate size and fractal dimension was examined. One promising finding to practitioners was that salt and small doses of high molecular weight flocculant improved the consolidation of kaolin slurries under compression. These conditions generated low compressive yield stress compared to fresh water and water with low salt content, favoring the consolidation of the pulps and the release of water. Full article

Dispersants under certain conditions favor the flotation of molybdenite in seawater; however, it is not clear if the entrainment of residues to the thickening stage can compromise the quality of the clarified water. In this work, the impact of small concentrations of sodium hexametaphosphate (SHMP) on the flocculation and sedimentation of synthetic tailings containing kaolinite, muscovite, and quartz in seawater is evaluated. The flocculant polymer is a high-molecular-weight polyacrylamide, and the pH is alkaline. The results are auspicious for mineral processing. On the one hand, the impact of SHMP is not entirely negative and can be lessened by limiting entrainment, which is good for copper and molybdenum ore processing. On the other hand, if the small increase in turbidity generated by the SHMP is tolerated, it is possible to expect improved settling speeds. Without SHMP, large but light agglomerates are formed. With SHMP, smaller but denser aggregates are formed, settling faster, and minute aggregates increase turbidity. The underlying mechanism derives from the competition between SHMP and polymer chains for the cations in solution; the result is a greater repulsion between the chains, which leads to greater repulsion and thus dispersion of smaller flocculant coils. The study shows that SHMP in concentrations of 1 to 3 kg/t is perfectly acceptable. The results represent an advance in the understanding of SHMP interactions with polymers and minerals in water clarification, which should be of interest to the industry whose sustainability in some regions depends on closing the water cycle. Full article

The resistance of kaolin aggregates to shearing in water clarification and recovery operations is a critical input in designing thickener feed wells. A recently formulated but already available criterion is used to determine the shear strength of flocculated kaolin aggregates. The flocculant is a high molecular weight anionic polyelectrolyte. The resistance of the aggregates is evaluated as a function of flocculation time, flocculant dosage, and water quality. The determination is based on a standardized experimental method. First, the time evolution of the average size of kaolin flocs is measured when aggregates are exposed to incremental shear rates from a predetermined base value. Then, the results are fitted to a pseudo-first-order model that allows deriving a characteristic value of the shear rate of rupture associated with the upper limit of the strength of the aggregates. In seawater, at a given dose of flocculant, the strength of the aggregates increases with time up to a maximum; however, at longer times, the resistance decreases until it settles at a stable value corresponding to stable aggregates in size and structure. A higher flocculant dosage leads to stronger aggregates due to more bridges between particles and polymers, leading to a more intricate and resistant particle network. In industrial water with very low salt content, the resistance of the kaolin aggregates is higher than in seawater for the same dose of flocculant. The salt weakens the resistance of the aggregates and works against the efficiency of the flocculant. The study should be of practical interest to concentration plants that use seawater in their operations. Full article

Complex gangues and low-quality waters are a concern for the mining industries, particularly in water shortage areas, where the closure of hydric circuits and reduction in water use are essential to maintain the economic and environmental sustainability of mineral processing. This study analyzes the phenomena involved in the water recovery stage, such as sedimentation of clay-based tailings flocculated with anionic polyelectrolyte in industrial water and seawater. Flocculation–sedimentation batch tests were performed to ascertain the aggregate size distribution, the hindered settling rate, and the structure of flocs expressed through their fractal dimension and density. The aggregates’ properties were characterized by the Focused Beam Reflectance Measurement (FBRM) and Particle Vision Microscope (PVM) techniques. The impact of the type of water depends on the type of clay that constitutes the suspension. For quartz/kaolin, the highest performance was obtained in industrial water, with bigger aggregates and faster settling rates. However, the tailings composed of quartz/Na-montmorillonite reversed this trend. The type of water impacted the efficiency of primary-particle aggregation. The trials in industrial water generated a portion of non-flocculated particles, which was observed through a bimodal distribution in the unweighted chord-length distribution. This behavior was not observed in seawater, where a perceptible fraction of non-flocculated particles was not found. The additional cationic bonds that offer seawater favor finer primary-particle agglomeration for all tailings types. Full article

In areas where access to water for mineral processing is limited, the direct use of seawater in processing has been considered as an alternative to the expense of its desalination. However, efficient flotation of copper sulfides from non-valuable phases is best achieved at a pH > 10.5, and raising the pH of seawater leads to magnesium precipitates that adversely affect subsequent tailings dewatering. Seawater pre-treatment with lime can precipitate the majority of magnesium present, with these solids then being removed by filtration. To understand how such treatment may aid tailings dewatering, treated seawater (TSw) was mixed with raw seawater (Rsw) at different ratios, analyzing the impact on the flocculated settling rate, aggregate size as measured by focused beam reflectance measurement (FBRM), and vane yield stress for two synthetic clay-based tailings. A higher proportion of Tsw (10 mg/L Mg²⁺) led to larger aggregates and higher settling rates at a fixed dosage, with FBRM suggesting that higher calcium concentrations in Tsw may also favor fines coagulation. The yield stress of concentrated suspensions formed after flocculation decreased with higher proportions of Tsw, a consequence of lower flocculant demand and the reduced presence of precipitates; while the latter is a minor phase by mass, their high impact on rheology reflects a small particle size. Reducing magnesium concentrations in seawater in advance of use in processing offers advantages in the water return from thickening and subsequent underflow transport. However, this may not require complete removal, with blending Tsw and Rsw an option to obtain acceptable industrial performance. Full article

Seawater treated with lime and sodium carbonate in different proportions to reduce magnesium and calcium contents is used in flocculation and sedimentation tests of artificial quartz and kaolin tailings. Solid complexes were separated from water by vacuum filtration, and factors such as lime/sodium carbonate ratio, kaolin content, flocculation time, and flocculant dose are evaluated. The growth of the aggregates was captured in situ by a focused beam reflectance measurement (FBRM) probe. Solid magnesium and calcium complexes are formed in raw seawater at pH 11, impairing the performance of flocculant polymers based on polyacrylamides. The results show that the settling rate improved when the treatment’s lime/sodium carbonate ratio increased. That is, when a greater removal of magnesium is prioritized over calcium. The amount of magnesium required to be removed depends on the mineralogy of the system: more clay will require more significant removal of magnesium. These results respond to the structural changes of the flocs, achieving that the more magnesium is removed, the greater the size and density of the aggregates. In contrast, calcium removal does not significantly influence flocculant performance. The study suggests the necessary conditions for each type of tailing to maximize water recovery, contributing to the effective closure of the water cycle in processes that use seawater with magnesium control. Full article

A simple criterion is proposed to quantitatively estimate the resistance of aggregates based on incremental mechanical shear disturbances. Aggregate strength can be affected by the hydrodynamic conditions under which flocculation occurs; therefore, an experimental method is standardized to determine the resistance of aggregate structures that are formed under defined conditions of salinity (NaCl 0–0.1 M), mixing time (3 min), and mean shear rate (G = 273 s⁻¹). Kaolin particles were flocculated in saline solutions with an anionic flocculant of high molecular weight. The method involves increasing the mean shear rate (G = 0–1516 s⁻¹). Each increment represents a new experiment that starts from the base of 273 s⁻¹. Target aggregates are increasingly fragmented as mechanical disturbance increases. The monotonic relationship between the mean shear rate increments (ΔG) and the final size of the aggregates is used for a quantitative estimate of the resistance of the target aggregates since this resistance underlies this relationship. The evolution of aggregate size is analyzed by the Focused Beam Reflectance Measurement (FBRM) method, which may capture the chord length distribution on concentrated slurries. To estimate and compare the resistance of the target aggregates in solutions with different salinities, a pseudo-first-order model that describes the rupture degree as a function of shear rate increments obtains the characteristic shear rate. The rupture percentage is reached with considerably lower agitation increments at higher salinity than at low salinity. This criterion is expected to help improve the efficiency of solid–liquid separation processes, especially in plants operating with seawater, be it raw or partially desalinated. Full article