Search Results (16)

As photovoltaic (PV) installations expand globally, effective recycling of end-of-life crystalline silicon solar cells has become increasingly important, including the recovery of valuable metals such as silver (Ag) and aluminium (Al). Traditional nitric acid-based chemical leaching methods, although effective, present environmental challenges due to the generation of hazardous nitrogen oxide (NO_x) emissions. To address these concerns, this study investigated alternative hydrometallurgical leaching strategies. Two selective treatments (NaOH for Al, and NH₃ + H₂O₂ for Ag) and one simultaneous treatment (HNO₃ + H₂O₂) were evaluated for metal recovery efficiency. All methods demonstrated high recovery efficiencies, achieving at least 99% for both metals within 60 min. The investigated methods effectively suppressed NO_x emissions without compromising leaching efficiency. These findings confirm that hydrometallurgical leaching techniques incorporating hydrogen peroxide can achieve efficient and environmentally safer recovery of silver and aluminium from solar cells, providing valuable insights into the development of more sustainable recycling practices for photovoltaic waste management. Full article

Solar photovoltaic (PV) technology has emerged as the most preferred source of clean energy generation and has been deployed at a large scale. However, end-of-life management of the PV modules is a critical issue that has garnered the recent attention of lawmakers and researchers alike. Consequently, several researchers are actively developing technology to recycle the end-of-life PV modules. Since silicon PV modules account for more than 90% of the modules deployed globally, most of these efforts are focused on recycling crystalline silicon PV modules. Researchers have primarily focused on recovering pure silver from the contacts and pure Si from the solar cells. However, to ensure complete recyclability of such panels, the different polymers used in these modules must also be recycled. This review addresses the issue of recycling the polymers from end-of-life c-Si modules. Scopus and Google Scholar were used to search for the relevant literature. This review presents the current state-of-the-art technology related to polymer recycling found in the PV modules, the challenges encountered in their recycling, and the outlook. While research on the recycling of polymers has progressed in the last few decades, the instances of their applications in the recycling of polymers from PV panels are rarely reported in the literature. In this work, certain technical pathways, which can be employed to recycled polymers obtained from end-of-life PV panels, are presented. Recycling the polymers from the end-of-life silicon PV modules is crucial for improving the sustainability of solar PV technology. Full article

The rapid proliferation of photovoltaic (PV) solar cells as a clean energy source has raised significant concerns regarding their end-of-life (EoL) management, particularly in terms of sustainability and waste reduction. This review comprehensively examines challenges, opportunities, and future directions in the recycling of PV solar cells, focusing on mechanical, thermal, and chemical recycling techniques. It also evaluates the scalability and practicality of these methods to different PV technologies, including crystalline silicon and thin-film modules. It explores the economic and environmental impacts of these processes, highlighting the necessity of developing robust recycling infrastructure and innovative technologies to address the anticipated surge in PV waste. Additionally, this review discusses the critical role of government policies and industry collaboration in overcoming the barriers to effective recycling. Furthermore, the importance of integrating design-for-recyclability principles into PV module development is emphasized, as it can significantly enhance material recovery and process efficiency. By advancing these strategies, the solar industry can achieve greater sustainability, reduce resource depletion, and mitigate environmental risks, thereby ensuring the long-term viability of solar energy as a key component of global renewable energy initiatives. Full article

The rapid deployment of solar photovoltaic (PV) systems underscores their potential as vital clean energy solutions with reduced carbon emissions and increasingly competitive installation costs. This review examines PV waste management from a sustainable perspective, focusing on environmental impacts and technological advancements. Various solar cell technologies, including crystalline silicon, thin-film, and emerging third-generation cells like perovskite and organic photovoltaics, are analyzed for their life cycle and environmental effects. Effective disposal and recycling methods, such as physical separation and thermal and chemical treatments, are critically evaluated to mitigate ecological harm. The study highlights the need for improved recycling processes and sustainable practices to enhance the environmental benefits of PV systems. Future solutions call for better recycling techniques, increased efficiency in renewable materials, and comprehensive life cycle assessments to support the global transition to sustainable energy. This review aims to foster the integration of sustainable practices in the renewable energy sector, ensuring that PV systems contribute to a cleaner and more sustainable future. Full article

Solar PV is gaining increasing importance in the worldwide energy industry. Consequently, the global expansion of crystalline photovoltaic power plants has resulted in a rise in PV waste generation. However, disposing of PV waste is challenging and can pose harmful chemical effects on the environment. Therefore, developing technologies for recycling crystalline silicon solar modules is imperative to improve process efficiency, economics, recovery, and recycling rates. This review offers a comprehensive analysis of PV waste management, specifically focusing on crystalline solar cell recycling. The classification of PV recycling companies based on various components, including solar panels, PV glass, aluminum frames, silicon solar cells, junction boxes, plastic, back sheets, and cables, is explored. Additionally, the survey includes an in-depth literature review concentrating on chemical treatment for crystalline solar cell recycling. Furthermore, this study provides constructive suggestions for PV power plants on how to promote solar cell recycling at the end of their life cycles, thereby reducing their environmental impact. Moreover, the techno-economic and environmental dimensions of solar cell recycling techniques are investigated in detail. Overall, this review offers valuable insights into the challenges and opportunities associated with crystalline solar cell recycling, emphasizing the importance of economically feasible and environmentally sustainable PV waste management solutions in the constantly evolving solar energy market. Full article

This work follows the current trend and need to ensure the best recyclability of retired materials. This paper focuses on experiments with chemical delamination of polymer layers on crystalline silicon photovoltaic cells. The aim of the study is to separate individual components of a PV module so that the components can be subsequently recycled with low energy demand. The ultimate goal is to separate whole silicon cells for reuse rather than for recycling. Several solvents (e.g., toluene, cyclohexane, tetrahydrofuran, and the commercial solvent U 6002 (a mixture of xylene and 2-ethoxyethylacetate)) were used to disrupt the polymer layers. The results showed toluene to be the most effective solvent, which acted the fastest and was able to disrupt the EVA (ethylene-vinyl acetate) film structure the most. The main problem of the investigated chemical delamination was the concurrent solvent absorption by the EVA film. This phenomenon was observed for all solvents. The absorption prevented the dissolution of the EVA film and changed its dimension, causing the adhering silicon cells to crack. While, as the final experiment shows, chemical delamination is, as done, a more energy-intensive process in terms of total energy consumption than the current chemical mechanical processes, we propose in the next development the recapture of toluene from the swollen EVA. Full article

Conventionally accessible silicon solar cells experience two major drawbacks, such as reduced efficiency and increased fabrication costs. The prospects for the reduction in the cost of the photovoltaic form of energy conversion are bifacial solar cells. Bifacial solar cells show potential opportunity in reducing the cost of solar energy conversion when analyzed with respect to monofacial cells. The bifacial solar cells exploit sunlight occurrence on both sides of the cell more efficiently. Bifacial-based solar photovoltaic (PV) is a technology that increases the generation of electrical energy per square meter of PV module through the utilization of light absorption from the albedo. This technology can generally be categorized based on the type of solar cell material and the fabrication technique. PV devices are classified as a silicon-based, thin film, organic, and advanced nano PV. This paper takes a second look at some recent initiatives and significant issues in enhancing the efficiency of bifacial solar cells from material sciences and chemical composition aspects. From this review, it is concluded that screen-printed solar cells have produced a maximum efficiency of 22%. Additionally, triode structure single-crystalline cells produced a maximum front side efficiency of 21.3% and rear side efficiency of 19.8%. Considering the recycling of solar panels, organic solar panels can be developed. Full article

Solar photovoltaics (PV) has emerged as one of the world’s most promising power-generation technologies, and it is essential to assess its applications from the perspective of a material-energy-water (MEW) nexus. We performed a life cycle assessment of the cradle-to-grave MEW for single-crystalline silicon (s-Si) and CdTe PV technologies by assuming both PV systems are recycled at end of life. We found that the MEW network was dominated by energy flows (>95%), while only minor impacts of materials and water flows were observed. Also, these MEW flows have pyramid-like distributions between the three tiers (i.e., primary, secondary/sub-secondary, and tertiary levels), with greater flows at the primary and lower flows at the tertiary levels. A more detailed analysis of materials’ circularity showed that glass layers are the most impactful component of recycling due to their considerable weight in both technologies. Our analysis also emphasized the positive impacts that increased power-conversion efficiency and the use of recycled feedstock have on the PV industry’s circularity rates. We found that a 25% increase in power-conversion efficiency and the use of fully recycled materials in PV panel feedstocks resulted in 91% and 86% material circularity for CdTe and s-Si PV systems, respectively. Full article

The aim of this study was to investigate the hydrothermal leaching of silver and aluminum from waste monocrystalline silicon (m-Si) and polycrystalline silicon (p-Si) photovoltaic panels (PV) from both cells and metal ribbons using mild HNO₃ solutions. Prior to leaching, pretreatment was applied to remove the fluoropolymer backsheet and thermally degrade the ethyl vinyl acetate (EVA) polymer. Several hydrothermal parameters were investigated, such as the liquid-to-solid (L/S) ratio, HNO₃ concentration (N), time (t) and temperature (T). Based on preliminary tests, the HNO₃ concentration was set in the range of 1–2 N to reduce hazardous waste effluents. The response surface methodology (RSM) was applied to optimize the hydrothermal leaching parameters. It was found that processing time was the most important factor for Ag leaching, followed by HNO₃ concentration and L/S ratio, while the processing temperature (100–140 °C) was not a statistically significant factor. Aluminum leaching was efficient under most hydrothermal conditions. For comparison, leaching was also applied at lower temperatures of 25–45 °C for prolonged times; however, lower efficiencies were observed. Under the optimal hydrothermal conditions, Ag can be completely leached, while Al dissolution was favored at hydrothermal conditions compared with lower temperature leaching. Silver leaching efficiency was 100% under hydrothermal conditions; however, under conventional lower temperature conditions, it was 80.7–85.3% for m-Si and p-Si waste panels. Under conventional lower temperature conditions, Al leaching efficiency was 56.6–61.3% for p-Si and m-Si waste panels. Full article

The article presents the developed technology for the comprehensive recycling of depleted, used or damaged photovoltaic (PV) cells made of crystalline silicon. The developed concepts of technology and the results of research on recycling were presented on silicon photovoltaic cells and modules. The sequence of steps and the type of procedures used are proposed. A thermal delamination method for used commercial photovoltaic modules has been developed to separate the materials. In addition, a recycling line was proposed along with the selection of machines and a holistic approach to project profitability based on a SWOT analysis. The presented semi-automatic installation enables recycling on a laboratory scale. The line was designed for the assumed capacity of 30 t/h. The total energy demand for the designed line was calculated, which showed that 16.49 kWh is needed to recycle 1 ton of photovoltaic laminates. Implementation of developed solutions on an industrial scale will allow to reduce production costs, mainly thanks to energy savings, which translates into less devastation of the natural environment and reduced material consumption. In addition, the implementation of the PV module recycling system will reduce and, consequently, eliminate a significant amount of used PV devices deposited in landfills. The content of the article gives a fresh and innovative look at the essence of photovoltaic panel recycling processes in terms of production benefits as well as financial and environmental benefits. Full article

With the dramatic increase of photovoltaic (PV) module installation in solar energy-based industries, the methods for recovering waste solar generators should be emphasized as the backup of the PV market for environmental protection. Crystalline-silicon accounts for most of the worldwide PV market and it contains valuable materials such as high purity of silicon (Si), silver (Ag), copper (Cu), tin (Sn), and lead (Pb). This study can provide an efficient recycling process for valuable materials resourced from waste crystalline-silicon PV module, including Si in the PV cell, and Ag, Cu, Pb, Sn, in PV ribbon. As tempered glass and Ethylene Vinyl Acetate (EVA) resin were removed, the module was separated into two materials, PV ribbon and PV cell. For PV cell purification, Si with purity at 99.84% was recovered by removing impurities such as aluminum (Al) and Ag by two-step leaching and dissolving the impurities. For PV ribbon recovering, purified metal or metal oxide was obtained through the processes of leaching/polishing, extraction, and chemical precipitation. In the polishing process, 99.5% of copper wire was collected. The purities of final products are 99.7% for CuO, 99.47% for PbO, 99.68% for SnO₂, and 98.85% for Ag respectively. Full article

This work provides economic and environmental analyses of transportation-related impacts of different photovoltaic (PV) module technologies at their end-of-life (EoL) phase. Our results show that crystalline silicon (c-Si) modules are the most economical PV technology (United States Dollars (USD) 2.3 per 1 m² PV module (or 0.87 ¢/W) for transporting in the United States for 1000 km). Furthermore, we found that the financial costs of truck transportation for PV modules for 2000 km are only slightly more than for 1000 km. CO_2-eq emissions associated with transport are a significant share of the EoL impacts, and those for copper indium gallium selenide (CIGS) PV modules are always higher than for c-Si and CdTe PV. Transportation associated CO_2-eq emissions contribute 47%, 28%, and 40% of overall EoL impacts of c-Si, CdTe, and CIGS PV wastes, respectively. Overall, gasoline-fueled trucks have 65–95% more environmental impacts compared to alternative transportation options of the diesel and electric trains and ships. Finally, a hotspot analysis on the entire life cycle CO_2-eq emissions of different PV technologies showed that the EoL phase-related emissions are more significant for thin-film PV modules compared to crystalline silicon PV technologies and, so, more environmentally friendly material recovery methods should be developed for thin film PV. Full article

With solar photovoltaics (PV) playing an increasing role in our global energy market, it is now timely and critical to understand the end of life management of the solar panels. Recycling the panels can be an important pathway, possibly recovering a considerable amount of materials and adding economic benefits from currently installed solar panels. Yet, to date, the costs and benefits of recycling, especially when externality costs resulting from environmental pollution are considered, are largely unknown. In this study, we quantified the private and externality costs and benefits of recycling crystalline silicon (c-Si) PV panels. We found that the private cost of end-of-life (EoL) management of the c-Si PV module is USD 6.7/m² and much of this cost is from transporting (USD 3.3/m²) and landfilling (USD 3.1/m²), while the actual recycling process (the cost of consumed materials, electricity or the investment for the recycling facilities) is very small (USD 0.3/m²). We found that the external cost of PV EoL management is very similar to the private cost (USD 5.2/m²). Unlike the breakdown of the private costs, much of the externality costs (USD 4.08/m²) come from the recycling process, which suggests that more environmentally friendly methods (e.g., recycling methods that involve fewer toxic chemicals, acids, etc.) should be preferred. We estimated that the total economic value of the recycled materials from c-Si PV waste is USD 13.6/m². This means that when externality costs are not considered, the net benefit of recycling is USD 6.7; when the externality cost of recycling is considered, there is still a net benefit of USD 1.19 per m². Full article

Nowadays, global warming, energy issues and environmental concern have forced energy production stakeholders to find new low carbon solutions. Photovoltaic technologies as renewable energy resources represent a competitive way for the transition from conventional fossil fuels towards a renewable energy economy. The highest renewable energy systems (RES) market share is based on silicon photovoltaic (Si-PV). The installed RES have rapidly increased over the last two decades, but, after the end of their service life, they will be disposed of. Therefore, the constant increase of the installed RES has attracted the global concern due to their impact on the environment and, most of all, due to the content of their valuable resources. However, the rational management of RES waste has not been addressed so far. The paper represents an extension of a previous work focused on Si-PV recycling by developing all waste hybrid composites. The extension research conducted in this paper is related to the influence of Si-PV characteristics on the mechanical performances and water stability of the hybrid composites. All waste hybrid composites developed by embedding different Si-PV grain sizes were tested before and after water immersion in terms of mechanical strength, interfacial adhesion, crystallinity and morphology by scanning electron microscopy (SEM) analyses. The results revealed the better performance of such Si-PV composites compared to that of sieved composites even after long term water immersion. Therefore, high-content Si-PV hybrid composites could be developed without Si-PV powder sieving. Further on, all waste hybrid composites could be used as paving slabs, protective barriers for outdoor applications. Full article

The cumulative global photovoltaic (PV) waste reached 250,000 metric tonnes by the end of 2016 and is expected to increase considerably in the future. Hence, adequate end-of-life (EoL) management for PV modules must be developed. Today, most of the EoL modules go to landfill, mainly because recycling processes for PV modules are not yet economically feasible and regulation in most countries is not yet well established. Nevertheless, several methods for recycling PV modules are under development. Life cycle assessment (LCA) is a methodology that quantifies the environmental impacts of a process or a product. An attributional LCA was undertaken to compare landfill, incineration, reuse and recycling (mechanical, thermal and chemical routes) of EoL crystalline silicon (c-Si) solar modules, based on a combination of real process data and assumptions. The results show that recovery of materials from solar modules results in lower environmental impacts compared to other EoL scenarios, considering our assumptions. The impacts could be even lower with the adoption of more complex processes that can reclaim more materials. Although recycling processes can achieve good recycling rates and recover almost all materials from solar modules, attention must be paid to the use of toxic substances during the chemical routes of recycling and to the distance to recycling centres due to the impacts of transportation. Full article