Search Results (6)

The failing tube-to-tubesheet joint is identified as a primary quality defect in the fabrication of a shell-and-tube heat exchanger. Operating in conditions of high pressure and temperature, a shell-and-tube heat exchanger may be susceptible to leakage around faulty joints. Owing to the ongoing low performance of the adjacent tube-to-tubesheet expansion, the heat exchanger eventually experiences malfunction. A quality improvement study on the assembly process is necessary in order to delve into the tight-fitting of the tube-to-tubesheet joint. We present a non-linear screening and optimization study of the tight-fitting process of P215NL (EN 10216-4) tube samples on P265GH (EN 10028-2) tubesheet specimens. A saturated fractional factorial scheme was implemented to screen and optimize the tube-to-tubesheet expanded-joint performance by examining the four controlling factors: (1) the clearance, (2) the number of grooves, (3) the groove depth, and (4) the tube wall thickness reduction. The adopted ‘green’ experimental tactic required duplicated tube-push-out test trials to form the ‘lean’ joint strength response dataset. Analysis of variance (ANOVA) and regression analysis were subsequently employed in implementing the Taguchi approach to accomplish the multifactorial non-linear screening classification and the optimal setting adjustment of the four investigated controlling factors. It was found that the tube-wall thickness reduction had the highest influence on joint strength (55.17%) and was followed in the screening hierarchy by the number of grooves (at 30.47%). The groove depth (at 7.20%) and the clearance (at 6.84%) were rather weaker contributors, in spite of being evaluated to be statistically significant. A confirmation run showed that the optimal joint strength prediction was adequately estimated. Besides exploring the factorial hierarchy with statistical methods, an algorithmic (Random Forest) approach agreed with the leading effects line-up (the tube wall thickness and the number of grooves) and offered an improved overall prediction for the confirmation-run test dataset. Full article

Underground pipelines are vital parts to urban water supply, gas supply, and other lifeline systems, affecting the sustainable development of cities to a great extent. The pipeline joint, which is a weak link, may be seriously damaged during natural disasters such as earthquakes. The failure of pipe joints can cause leakage accidents, resulting in system failure and interruption, and even some secondary disasters. Herein, based on uniaxial and plane tensile test results of a T-rubber gasket material, the assembly process and sealing performance of a T-rubber gasket joint of a ductile iron pipe are numerically simulated using the Ogden third-order strain energy density function to fit the material constant. The simulation accounts for severe nonlinearities, including large deformations, hyperelasticity, and complex contacts. The effects of the assembly friction coefficient, assembly depth, and radial clearance deviation of the socket and spigot on the seal contact pressure are analyzed. The results suggest that the entire history of the deformation and stress variations during assembly can be clearly visualized and accurately calculated. For the different friction coefficients, the assembly depth corresponding to the sliding friction condition of the spigot pipe was 74 mm, while the minimum pushing force required to assemble the T-rubber gasket joint of a DN300 ductile iron pipe was 6.8 kN at the ideal situation with a friction coefficient of 0. The effective contact pressure of the rubber gasket seepage surface under various operating conditions is much higher than the normal pressure of municipal pipelines, thus indicating that the rubber gasket joint exhibits the ideal sealing performance. Furthermore, a certain deviation, which is about 20 mm, is allowed for the assembly depth of the rubber gasket joint such that the axial displacement of the pipe joint can be adapted under an earthquake or ground displacement. Full article

The load scenario within the shoulder joint among its muscle–tendon complexes during fast motions is of interest, as it would allow an evaluation of critical, accident-like motions. To enhance knowledge, a modelling approach was carried out and compared to experimental data. Nine subjects were investigated while performing tasks that ranged from easy to demanding. Motions were (1) an easy lift of a small weight, (2) a push against a force measurement device, and (3) a gentle side fall against the immovable force measurement device. Extracted data were the kinematics of the right arm and the contact force on the elbow. A simple direct dynamics shoulder model actuated by Hill-type muscle models was arranged to simulate the three experimental motions. The Hatze-based activation of the muscle models was used without any further simulation of neural regulation. For fast motions, the simple shoulder model predicts well the shoulder angle or contact force values, and data fit well into the variability of the data measured experimentally. Because there was no implementation of more complex neural regulation, slow motions, as performed by the subjects, were, in part, not predicted by the shoulder model. Simple mechanisms can be described by the simple model: When activated, the larger deltoid muscle is able to protect the smaller supraspinatus muscle. Furthermore, in awkward conditions, the gentle side fall against an immovable device alone has enough momentum to damage small muscles. Full article

Revealing human internal control mechanisms during environmental interaction remains paramount and helpful in solving issues related to human-robot interaction. Muscle reflexes, which can directly and rapidly modify the dynamic behavior of joints, are the fundamental control loops of the Central Nervous System. This study investigates the calf muscle reflex control in the “ankle strategy” for human push-recovery movement. A time-increasing searching method is proposed to evaluate the feasibility of the reflex model in terms of predicting real muscle activations. Constraints with physiological implications are imposed to find the appropriate reflex gains. The experimental results show that the reflex model fits over 90% of the forepart of muscle activation. With the increasing of time, the Variance Accounted For (VAF) values drop to below 80% and reflex gains lose the physiology meaning. By dividing the muscle activation into two parts, the reflex formula is still workable for the rest part, with different gains and lower VAF values. This result may indicate that reflex control could more likely dominate the forepart of the push-recovery motion and an analogous control mechanism is still feasible for the rest of the motion part, with different gains. The proposed method provides an alternative way to obtain the human internal control mechanism desired for human-robot interaction task. Full article

The failure of joints plays an important role in the overall performance of mains. One of the prevalent failure modes at polyvinyl chloride (PVC) joints is the rupture of pipe or joint, which may occur due to high angular deflection of the pipe with respect to the joint, caused by differential soil settlement. The present paper reports the construction and use of a finite element model to determine the maximum angular deflection of a variety of PVC joints in different loading situations. The resulting acceptable deflections vary between 3° and 8° per side, which differs significantly from installation guidelines. The results will support drinking water companies in substantiating the prioritization of maintenance and inspection. Full article

In this paper, we propose a helical piezoelectric energy harvester, examine its application to clothes in the form of an energy harvesting garment, and analyze its design and characteristics. The helical harvester is composed of an elastic core and a polymer piezoelectric strap twining the core. The fabricated harvester is highly elastic and can be stretched up to 158% of its initial length. Following the experiments using three different designs, the maximum output power is measured as 1.42 mW at a 3 MΩ load resistance and 1 Hz motional frequency. The proposed helical harvesters are applied at four positions of stretchable tight-fitting sportswear, namely shoulder, arm joint, knee, and hip. The maximum output voltage is measured as more than 20 V from the harvester at the knee position during intended body motions. In addition, electric power is also generated from this energy harvesting garment during daily human motions, which is about 3.9 V at the elbow, 3.1 V at the knee, and 4.4 V at the knee during push-up, walking, and squatting motions, respectively. Full article