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Search Results (677)

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Keywords = powder feeding

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14 pages, 313 KiB  
Article
Effects of Dietary Puffed Jujube Powder on Growth Performance, Apparent Digestibility, and Meat Quality of Hainan Black Goats
by Yi Zhang, Jianzhi Shi, Jiapeng Wang, Keke Li, Xianzheng Qiao, Dong Chen, Tingting Dong, Yuanxiao Li, Yushu Zhang and Renlong Lv
Animals 2025, 15(15), 2306; https://doi.org/10.3390/ani15152306 - 6 Aug 2025
Abstract
This study was conducted to investigate the effects of puffed jujube powder (PJP) supplementation in the diet on the slaughter characteristics, growth performance, meat quality, and serum antioxidant capacity of Hainan Black (HB) goats. Twenty-four healthy male HB goats, three months old with [...] Read more.
This study was conducted to investigate the effects of puffed jujube powder (PJP) supplementation in the diet on the slaughter characteristics, growth performance, meat quality, and serum antioxidant capacity of Hainan Black (HB) goats. Twenty-four healthy male HB goats, three months old with an initial body weight of 15.12 ± 3.67 kg, were randomly divided into three groups: the 10% PJP group (basal diet plus 10% PJP); the 20% PJP group (basal diet plus 20% PJP); and the control group (basal diet only). After a 10-day adaptation period, a feeding trial was carried out for 90 days in an ad libitum diet environment. The results show that the final body weight of the 20% PJP group was markedly higher (p < 0.05) than that of the control group (22.58 ± 0.94 kg vs. 20.45 ± 1.01 kg). The average daily gain of the 20% PJP group was 83.44 ± 1.78 g/d, which was substantially greater (p < 0.05) than the 59.22 ± 2.13 g/d of the control group. The feed intake of the 20% PJP group was 713.10 ± 4.54 g/d, notably higher (p < 0.05) than the 498.20 ± 4.33 g/d of the control group. In terms of slaughter characteristics, the carcass weight of the 20% PJP group was 13.99 ± 1.22 kg, considerably heavier (p < 0.05) than the 11.79 ± 1.38 kg of the control group. The muscle weight of the 20% PJP group was 11.43 ± 1.42 kg, distinctly greater (p < 0.05) than the 9.59 ± 1.99 kg of the control group. The slaughter rate of the 20% PJP group was 42.41%, showing a notable increase (p < 0.05) compared with the 37.42% of the control group, and the net meat rate of the 20% PJP group was 34.65%, with a significant rise (p < 0.05) compared with the 30.43% of the control group. Regarding serum antioxidant capacity and meat quality, the activities of serum antioxidant enzymes, superoxide dismutase (SOD) and catalase (CAT), were conspicuously increased (p < 0.05) in the 20% PJP group. The meat shear force of the 20% PJP group was decreased by 12.9%, and the cooking loss was improved by 8.9% in comparison with the control group. In conclusion, the supplementation of 20% PJP in the diet was demonstrated to enhance the growth performance, improve the meat quality, and boost the antioxidant status of HB goats, thus presenting a feasible strategy for optimizing tropical goat production systems. Full article
(This article belongs to the Section Animal Nutrition)
16 pages, 931 KiB  
Article
Evaluation of the Effects of Drying Techniques on the Physical and Nutritional Characteristics of Cricket (Gryllus bimaculatus) Powder for Use as Animal Feedstuff
by Warin Puangsap, Padsakorn Pootthachaya, Mutyarsih Oryza, Anusorn Cherdthong, Vibuntita Chankitisakul, Bundit Tengjaroensakul, Pheeraphong Phaengphairee and Sawitree Wongtangtintharn
Insects 2025, 16(8), 814; https://doi.org/10.3390/insects16080814 - 6 Aug 2025
Abstract
This study aimed to evaluate the effects of three drying methods, namely sun drying, microwave–vacuum drying, and hot-air-oven drying, on the physical and nutritional properties of cricket powder for use in poultry feed. The results showed that the drying method significantly affected color [...] Read more.
This study aimed to evaluate the effects of three drying methods, namely sun drying, microwave–vacuum drying, and hot-air-oven drying, on the physical and nutritional properties of cricket powder for use in poultry feed. The results showed that the drying method significantly affected color parameters (L*, a*, and b*; p < 0.05), and particle size distribution at 850 µm and 250 µm (p = 0.04 and p = 0.02, respectively). Microwave–vacuum drying produced the lightest powder with a higher proportion of coarse particles, while sun drying resulted in a darker color and greater particle retention at 850 µm. Hot-air-oven drying yielded the lowest moisture content (1.99%) and the highest gross energy (6126.43 kcal/kg), with no significant differences observed in crude protein (p = 0.61), ether extract (p = 0.08), crude fiber (p = 0.14), ash (p = 0.22), or amino acid profiles (p > 0.05). These findings indicate that all drying methods preserved the nutritional value of cricket powder, and based on the overall results, hot-air-oven drying is the most suitable method for producing high-quality cricket meal with optimal physical properties and feed value, while also providing a practical balance between drying efficiency and cost. Full article
(This article belongs to the Section Role of Insects in Human Society)
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16 pages, 3072 KiB  
Article
Process Development to Repair Aluminum Components, Using EHLA and Laser-Powder DED Techniques
by Adrienn Matis, Min-Uh Ko, Richard Kraft and Nicolae Balc
J. Manuf. Mater. Process. 2025, 9(8), 255; https://doi.org/10.3390/jmmp9080255 - 31 Jul 2025
Viewed by 246
Abstract
The article presents a new AM (Additive Manufacturing) process development, necessary to repair parts made from Aluminum 6061 material, with T6 treatment. The laser Directed Energy Deposition (DED) and Extreme High-Speed Directed Energy Deposition (EHLA) capabilities are evaluated for repairing Al large components. [...] Read more.
The article presents a new AM (Additive Manufacturing) process development, necessary to repair parts made from Aluminum 6061 material, with T6 treatment. The laser Directed Energy Deposition (DED) and Extreme High-Speed Directed Energy Deposition (EHLA) capabilities are evaluated for repairing Al large components. To optimize the process parameters, single-track depositions were analyzed for both laser-powder DED (feed rate of 2 m/min) and EHLA (feed rate 20 m/min) for AlSi10Mg and Al6061 powders. The cross-sections of single tracks revealed the bonding characteristics and provided laser-powder DED, a suitable parameter selection for the repair. Three damage types were identified on the Al component to define the specification of the repair process and to highlight the capabilities of laser-powder DED and EHLA in repairing intricate surface scratches and dents. Our research is based on variation of the powder mass flow and beam power, studying the influence of these parameters on the weld bead geometry and bonding quality. The evaluation criteria include bonding defects, crack formation, porosity, and dilution zone depth. The bidirectional path planning strategy was applied with a fly-in and fly-out path for the hatching adjustment and acceleration distance. Samples were etched for a qualitative microstructure analysis, and the HV hardness was tested. The novelty of the paper is the new process parameters for laser-powder DED and EHLA deposition strategies to repair large Al components (6061 T6), using AlSi10Mg and Al6061 powder. Our experimental research tested the defect-free deposition and the compatibility of AlSi10Mg on the Al6061 substrate. The readers could replicate the method presented in this article to repair by laser-powder DED/EHLA large Al parts and avoid the replacement of Al components with new ones. Full article
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12 pages, 2396 KiB  
Article
Helical Airflow Synthesis of Quinoxalines: A Continuous and Efficient Mechanochemical Approach
by Jiawei Zhang, Zeli Xiao, Qi Huang, Yang Zhao, Bo Jin and Rufang Peng
Chemistry 2025, 7(4), 121; https://doi.org/10.3390/chemistry7040121 - 29 Jul 2025
Viewed by 226
Abstract
In this work, we report a novel mechanochemical synthesis method for the synthesis of quinoxaline derivatives—a spiral gas–solid two-phase flow approach, which enables the efficient preparation of quinoxaline compounds. Compared to conventional synthetic methods, this approach eliminates the need for heating or solvents [...] Read more.
In this work, we report a novel mechanochemical synthesis method for the synthesis of quinoxaline derivatives—a spiral gas–solid two-phase flow approach, which enables the efficient preparation of quinoxaline compounds. Compared to conventional synthetic methods, this approach eliminates the need for heating or solvents while significantly reducing reaction time. The structures of the synthesized compounds were characterized using nuclear magnetic resonance (NMR), Fourier-transform infrared spectroscopy (FT-IR), ultraviolet-visible (UV–Vis) absorption spectroscopy, powder X-ray diffraction (XRD), differential scanning calorimetry (DSC), and high-performance liquid chromatography (HPLC). Using the synthesis of 2,3-diphenylquinoxaline (1) as a model reaction, the synthetic process was investigated with UV–Vis spectroscopy. The results demonstrate that when the total feed amount was 2 g with a carrier gas pressure of 0.8 MPa, the reaction completed within 2 min, achieving a yield of 93%. Furthermore, kinetic analysis of the reaction mechanism was performed by monitoring the UV–Vis spectra of the products at different time intervals. The results indicate that the synthesis of 1 follows the A4 kinetic model, which describes a two-dimensional diffusion-controlled product growth process following decelerated nucleation. Full article
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10 pages, 2328 KiB  
Article
Vertical Hot-Melt Extrusion: The Next Challenge in Innovation
by Maël Gallas, Ghouti Medjahdi, Pascal Boulet and Victoire de Margerie
Pharmaceutics 2025, 17(7), 939; https://doi.org/10.3390/pharmaceutics17070939 - 21 Jul 2025
Viewed by 396
Abstract
Background/Objectives: Hot-melt extrusion (HME) has become a key technology in pharmaceutical formulation, particularly for enhancing the solubility of poorly soluble Active Pharmaceutical Ingredients (APIs). While horizontal HME is widely adopted, vertical HME remains underexplored despite its potential benefits in footprint reduction, feeding efficiency, [...] Read more.
Background/Objectives: Hot-melt extrusion (HME) has become a key technology in pharmaceutical formulation, particularly for enhancing the solubility of poorly soluble Active Pharmaceutical Ingredients (APIs). While horizontal HME is widely adopted, vertical HME remains underexplored despite its potential benefits in footprint reduction, feeding efficiency, temperature control, and integration into continuous manufacturing. This study investigates vertical HME as an innovative approach in order to optimize drug polymer interactions and generate stable amorphous dispersions with controlled release behavior. Methods: Extrusion trials were conducted using a vertical hot-melt extruder developed by Rondol Industrie (Nancy, France). Acetylsalicylic acid (ASA) supplied by Seqens (Écully, France) was used as a model API and processed with Soluplus® and Kollidon® 12 PF (BASF, Ludwigshafen, Germany). Various process parameters (temperature, screw speed, screw profile) were explored. The extrudates were characterized by powder X-ray diffraction (PXRD) and small-angle X-ray scattering (SAXS) to evaluate crystallinity and microstructure. In vitro dissolution tests were performed under sink conditions using USP Apparatus II to assess drug release profiles. Results: Vertical HME enabled the formation of homogeneous amorphous solid dispersions. PXRD confirmed the absence of residual crystallinity, and SAXS revealed nanostructural changes in the polymer matrix influenced by drug loading and thermal input. In vitro dissolution demonstrated enhanced drug release rates compared to crystalline ASA, with good reproducibility. Conclusions: Vertical HME provides a compact, cleanable, and modular platform that supports the development of stable amorphous dispersions with controlled release. It represents a robust and versatile solution for pharmaceutical innovation, with strong potential for cost-efficient continuous manufacturing and industrial-scale adoption. Full article
(This article belongs to the Special Issue Advances in Hot Melt Extrusion Technology)
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17 pages, 1525 KiB  
Article
Effects of Dietary Tussah Immunoreactive Pupa Powder on Growth, Gonad Quality, Antioxidant Capacity, and Gut Microbiota of the Sea Urchin Strongylocentrotus intermedius
by Shufeng Li, Fenglin Tian, Weiyan Li, Haoran Xiao, Ye Tian, Yajie Deng, Lingshu Han, Chong Zhao and Jun Ding
Biology 2025, 14(7), 874; https://doi.org/10.3390/biology14070874 - 17 Jul 2025
Viewed by 244
Abstract
Tussah immunoreactive pupa powder (IPP) is composed of various active substances. We speculated that it has the potential to improve key economic traits of sea urchins. Therefore, we conducted a 60-day experiment to examine the effects of IPP on growth, antioxidant capacity, gonad [...] Read more.
Tussah immunoreactive pupa powder (IPP) is composed of various active substances. We speculated that it has the potential to improve key economic traits of sea urchins. Therefore, we conducted a 60-day experiment to examine the effects of IPP on growth, antioxidant capacity, gonad quality, and gut microbiota of sea urchins (Strongylocentrotus intermedius). The experiment involved the preparation of a kelp group and four types of feed containing 0% (the control group), 0.5%, 1.0%, and 1.5% IPP. The results indicated that IPP had no significant impact on the survival of sea urchins (p > 0.05). Firstly, adding IPP promoted the growth of sea urchins. The 1.0% IPP group showed the highest weight gain rate among the feed group, significantly higher than that of the control group (p < 0.05). Secondly, compared with the kelp group, the addition of IPP significantly improved the growth and quality of sea urchin gonads (p < 0.05), which demonstrated certain industrial value. Thirdly, following the addition of IPP, the activities of SOD, CAT, and POD significantly increased in comparison to the control group (p < 0.05). Lastly, added IPP increased the abundance of Firmicutes, Bacteroidetes, and Rhodobacteraceae, while reducing the abundance of Ralstonia and Vibrio. This indicates that added IPP may improve the digestive function and gut health of sea urchins. Overall, added IPP can improve certain economic traits and antioxidant capacity of sea urchins. This manuscript provides a theoretical reference for the healthful aquaculture of S. intermedius. Full article
(This article belongs to the Special Issue Aquatic Animal Nutrition and Feed)
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43 pages, 421 KiB  
Article
Authentication of Insect-Based Products in Food and Feed: A Benchmark Survey
by Aline Marien, Benjamin Dubois, Olivier Fumière, Abigaël Anselmo, Julien Maljean, Clémence Debailleul, Jean-François Morin and Frédéric Debode
Insects 2025, 16(7), 729; https://doi.org/10.3390/insects16070729 - 17 Jul 2025
Viewed by 669
Abstract
The consumption and farming of insects are gaining global attention as sustainable alternatives to conventional protein sources. Industrial processing of insects into powders or pastes complicates species identification, raising concerns about product authenticity, food safety, and potential fraud. In Western countries, particularly in [...] Read more.
The consumption and farming of insects are gaining global attention as sustainable alternatives to conventional protein sources. Industrial processing of insects into powders or pastes complicates species identification, raising concerns about product authenticity, food safety, and potential fraud. In Western countries, particularly in Europe, the sector is expanding under a stringent regulatory framework, especially regarding rearing substrates, which hinders economic development. This study aimed to assess the species authenticity of commercial insect-based food and feed products and detect the presence of animal-derived DNA from unauthorized substrates. A total of 119 samples (pure insect meals and processed products) were collected from various origins. Species-specific real-time PCR assays targeted Tenebrio molitor, Hermetia illucens, Alphitobius diaperinus, Acheta domesticus, Bombyx mori, and Gryllodes sigillatus, alongside assays for ruminant, porcine, and poultry DNA. High-throughput sequencing (HTS) using metabarcoding confirmed and broadened species detection. Most samples contained the declared species; however, cases of mislabeling, substitution, and cross-contamination were observed. A few insect meals contained animal DNA which could suggest potential use of prohibited substrates. These findings highlight the urgent need for standardized authentication methods and improved transparency to ensure regulatory compliance, consumer trust, and sustainable development of the insect-based sector. Full article
(This article belongs to the Special Issue Insects as the Nutrition Source in Animal Feed)
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16 pages, 6052 KiB  
Article
Crystal Form Investigation and Morphology Control of Salbutamol Sulfate via Spherulitic Growth
by Xinyue Qiu, Hongcheng Li, Yanni Du, Xuan Chen, Shichao Du, Yan Wang and Fumin Xue
Crystals 2025, 15(7), 651; https://doi.org/10.3390/cryst15070651 - 16 Jul 2025
Viewed by 309
Abstract
Salbutamol sulfate is a selective β2-receptor agonist used to treat asthma and chronic obstructive pulmonary disease. The crystals of salbutamol sulfate usually appear as needles with a relatively large aspect ratio, showing poor powder properties. In this study, spherical particles of salbutamol sulfate [...] Read more.
Salbutamol sulfate is a selective β2-receptor agonist used to treat asthma and chronic obstructive pulmonary disease. The crystals of salbutamol sulfate usually appear as needles with a relatively large aspect ratio, showing poor powder properties. In this study, spherical particles of salbutamol sulfate were obtained via antisolvent crystallization. Four different antisolvents, including ethanol, n-propanol, n-butanol, and sec-butanol, were selected, and their effects on crystal form and morphology were compared. Notably, a new solvate of salbutamol sulfate with sec-butanol has been obtained. The novel crystal form was characterized by single-crystal X-ray diffraction, revealing a 1:1 stoichiometric ratio between solvent and salbutamol sulfate in the crystal lattice. In addition, the effects of crystallization temperature, solute concentration, ratio of antisolvent to solvent, feeding rate, and stirring rate on the morphology of spherical particles were investigated in different antisolvents. We have found that crystals grown from the n-butanol–water system at optimal conditions (25 °C, antisolvent/solvent ratio of 9:1, and drug concentration of 0.2 g·mL−1) could be developed into compact and uniform spherulites. The morphological evolution process was also monitored, and the results indicated a spherulitic growth pattern, in which sheaves of plate-like crystals gradually branched into a fully developed spherulite. This work paves a feasible way to develop new crystal forms and prepare spherical particles of pharmaceuticals. Full article
(This article belongs to the Special Issue Crystallization and Purification)
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22 pages, 3591 KiB  
Article
Dietary Supplementation with Encapsulated or Non-Encapsulated Sodium Butyrate Enhances Growth, Antioxidant Defense, Immunity, and Gut Health in Largemouth Bass (Micropterus salmoides)
by Minghui He, Zhiwei Zou, Wanjia Zhu, Haipeng Li, Ting Liang, Liwei Liu and Jianmei Su
Microorganisms 2025, 13(7), 1594; https://doi.org/10.3390/microorganisms13071594 - 6 Jul 2025
Viewed by 473
Abstract
This study aimed to evaluate the effects of dietary supplementation with sodium butyrate (SB) in different forms on the growth performance, antioxidant capacity, immune response, and intestinal health of largemouth bass (Micropterus salmoides). Five diets were formulated: a basal diet (SB0), [...] Read more.
This study aimed to evaluate the effects of dietary supplementation with sodium butyrate (SB) in different forms on the growth performance, antioxidant capacity, immune response, and intestinal health of largemouth bass (Micropterus salmoides). Five diets were formulated: a basal diet (SB0), diets with 1000 (ESB1), 1500 (ESB2), and 2000 mg/kg encapsulated SB (ESB3), and a diet with 2000 mg/kg raw powder sodium butyrate (RSB, non-encapsulated). After 49 days of feeding trials, the ESB2 group exhibited significantly higher weight gain and specific growth rates and a lower feed coefficient than those of the SB0 group (p < 0.05). Compared with the SB0 group, proximal intestinal villus length and width were significantly increased in the ESB1, ESB2, and ESB3 groups (p < 0.05). The expressions of tight junction genes zo-1, claudin-1, and claudin-4 were up-regulated in these SB-supplemented groups and most pronounced in the ESB2 group (p < 0.05). Compared with the SB0 group, antioxidant enzyme activities (catalase and superoxide dismutase) and their gene expressions increased in the ESB1, ESB2, and RSB groups (p < 0.05). Immune-related genes il-10 and tgf-β1 were up-regulated in the ESB1 and ESB2 groups, while their il-8, il-1β, and tnf-α were down-regulated (p < 0.05). The ESB2 group had higher intestinal abundance of Firmicutes and Lactobacillus. In conclusion, dietary supplementation with 1500 mg/kg encapsulated SB (ESB2) improved growth, antioxidant capacity, immunity, and gut health in largemouth bass. Full article
(This article belongs to the Special Issue Microbiome in Fish and Their Living Environment)
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14 pages, 239 KiB  
Article
Effects of Powdered Salmon Roe Processing Liquid on Enhancing the Palatability of Tuna By-Product Meal-Based Diets in Greater Amberjack (Seriola dumerili)
by Amal Biswas, Ryoma Maruyama, Satoshi Okimura, Hiroshi Fushimi, Hiroya Sato, Yoshihiro Kakinuma, Tomoki Honryo and Hideki Tanaka
Fishes 2025, 10(7), 331; https://doi.org/10.3390/fishes10070331 - 4 Jul 2025
Viewed by 245
Abstract
A two-factorial experiment was conducted to evaluate the potential for improving the palatability and utilization of tuna by-product meal (TBM) as a replacement for fish meal (FM) via supplementing the diet of juvenile greater amberjack (Seriola dumerili) with powdered salmon roe [...] Read more.
A two-factorial experiment was conducted to evaluate the potential for improving the palatability and utilization of tuna by-product meal (TBM) as a replacement for fish meal (FM) via supplementing the diet of juvenile greater amberjack (Seriola dumerili) with powdered salmon roe liquid (PSRL). FM protein in the control diet (C) was partially replaced with TBM at levels of 25% (T25R0) and 40% (T40R0). PSRL was then added at 5% and 10% to both the T25R0 and T40R0 diets, resulting in the formulations T25R5, T25R10, T40R5, and T40R10. After a 6-week rearing period, during which groups of 30 juveniles (mean initial weight of approximately 1.7 g) were stocked in 500 L tanks, there were no significant differences in the final mean weight, weight gain, or specific growth rate among fish fed diets C, T25R0, and T25R5. However, the other experimental diets showed significantly lower values compared to the C diet (p < 0.05). PSRL supplementation did not significantly enhance either palatability or feeding rate in TBM-based diets (p > 0.05). Two-way ANOVA indicated that only FM replacement with TBM had a significant effect on the growth parameters mentioned above (p < 0.05). A significantly lower whole-body crude lipid content was observed in all test diets compared to that in the C diet, resulting in significantly lower lipid retention efficiency in all test groups except T25R5 and T25R10 (p < 0.05). These results suggest that 25% of FM protein can be replaced with TBM protein in the diet of juvenile greater amberjack, but PSRL does not effectively address the palatability issues associated with TBM-based diets. Full article
(This article belongs to the Section Nutrition and Feeding)
16 pages, 35029 KiB  
Article
Effects of Process Parameters on Defect Formation in Laser Additive Manufacturing of a Novel Ni-Based Superalloy
by Wen-Tao Liu, Jing-Cheng Zhou, Jing-Jing Ruan, Hua Zhang, Xin Zhou, Liang Jiang and Li-Long Zhu
Materials 2025, 18(13), 3102; https://doi.org/10.3390/ma18133102 - 1 Jul 2025
Viewed by 387
Abstract
Laser additive manufacturing offers significant advantages for fabricating and repairing complex components. However, the complex solidification and remelting processes in nickel-based superalloys for additive manufacturing can introduce defects such as voids and cracks. Therefore, process parameters are crucial, as they significantly impact solidification [...] Read more.
Laser additive manufacturing offers significant advantages for fabricating and repairing complex components. However, the complex solidification and remelting processes in nickel-based superalloys for additive manufacturing can introduce defects such as voids and cracks. Therefore, process parameters are crucial, as they significantly impact solidification and remelting, thereby affecting defect formation. In this study, laser-directed energy deposition was employed to evaluate the effects of our key process parameters on the formation of voids and cracks in a novel superalloy. The findings reveal that laser power and linear energy density significantly influence the void content and crack density. However, the influence of other process parameters on defect formation is relatively minimal. The optimal parameter space is characterized by a laser power range of 600~700 W, a linear energy density range of 60~90 J/mm and a powder feeding rate of 0.7~0.8 rpm. Moreover, the precipitation of fine MC-type carbides near the dendrites and grain-boundary misorientations within the range of 31~42° are associated with a higher propensity for crack formation. These insights provide a valuable reference for controlling the process parameters and understanding the cracking mechanisms in laser additive manufacturing of superalloys. Full article
(This article belongs to the Special Issue Intelligent Processing Technology of Materials)
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14 pages, 2126 KiB  
Article
Basic Research on the Adsorption Capacity and Enhancement of Bamboo Charcoal for the Prevention of Nitrate Groundwater Pollution
by Nur Maisarah Mohamad Sarbani, Hiroyuki Harada, Mitsuru Aoyagi, Jun Nishimoto and Seiichiro Yonemura
Water 2025, 17(13), 1979; https://doi.org/10.3390/w17131979 - 30 Jun 2025
Viewed by 313
Abstract
Pollution of soil and groundwater by chemical fertilizers is an alarming environmental problem. Both bamboo powder and charcoal are known to adsorb nitrates. This study aimed to recommend an effective method by applying a mixture of chemical fertilizers and bamboo charcoal to soil [...] Read more.
Pollution of soil and groundwater by chemical fertilizers is an alarming environmental problem. Both bamboo powder and charcoal are known to adsorb nitrates. This study aimed to recommend an effective method by applying a mixture of chemical fertilizers and bamboo charcoal to soil to prevent NO3 leaching through adsorption. Magnesium treatment and hydrogelation were investigated to increase the amount of NO3 adsorption and improve handling properties, and subsequently, their behavior in soil was examined. The maximum adsorption of nitrate in bamboo charcoal powder (BC) with a particle size of 15 µm or less was 4.44 mg/g. When the BC was treated with magnesium chloride (Mg-BC), the maximum adsorption capacity was 99.09 mg/g. The Langmuir adsorption model fits well for both BC and Mg-BC. When Mg-BC was hydrogelized (Gel-Mg-BC), the Freundlich equation provided a better fit, with the maximum adsorption estimated at 25–30 mg/g. When the soil was mixed with Mg-BC hydrogel and treated with a nitric acid solution, the nitrate concentration in the leachate decreased by approximately 15–60% (depending on the feed concentration) compared to that in the leachate from the soil alone. Full article
(This article belongs to the Special Issue Adsorption Technologies in Wastewater Treatment Processes)
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18 pages, 4264 KiB  
Article
Numerical Simulation and Modeling of Powder Flow for Rectangular Symmetrical Nozzles in Laser Direct Energy Deposition
by Bin Hu, Junhua Wang and Li Zhang
Coatings 2025, 15(7), 744; https://doi.org/10.3390/coatings15070744 - 23 Jun 2025
Viewed by 369
Abstract
Wide-beam laser direct energy deposition (LDED) has been widely used due to its superior deposition efficiency. To achieve optimal laser-powder coupling, this technique typically employs rectangular powder nozzles. This study establishes a simulation model to systematically investigate the powder flow field characteristics of [...] Read more.
Wide-beam laser direct energy deposition (LDED) has been widely used due to its superior deposition efficiency. To achieve optimal laser-powder coupling, this technique typically employs rectangular powder nozzles. This study establishes a simulation model to systematically investigate the powder flow field characteristics of rectangular symmetric nozzles. Through parametric analysis of powder feeding rate, carrier gas flow rate, and shielding gas flow rate, the effects on powder stream convergence behavior are quantitatively evaluated to maximize powder utilization efficiency. Key findings reveal that, while the powder focal plane position is predominantly determined by nozzle geometry, powder feeding parameters exhibit negligible influence on flow field intersections. The resulting powder spot demonstrates a rectangular profile slightly exceeding the laser spot dimensions, and the powder concentration exhibits a distinctive flat-top distribution along the laser’s slow axis, contrasting with a Gaussian distribution along the scanning direction. Experimental validation through powder collection tests confirms strong agreement with the simulation results. Furthermore, a mathematical model was developed to accurately describe the powder concentration distribution at the focal plane. These findings provide fundamental theoretical guidance for optimizing powder feeding systems in wide-beam LDED applications. Full article
(This article belongs to the Special Issue Laser Surface Engineering and Additive Manufacturing)
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26 pages, 8375 KiB  
Article
Water-Soluble Formulations of Curcumin and Eugenol Produced by Spray Drying
by Iskra Z. Koleva, Katya Kamenova, Petar D. Petrov and Christo T. Tzachev
Pharmaceuticals 2025, 18(7), 944; https://doi.org/10.3390/ph18070944 - 23 Jun 2025
Viewed by 600
Abstract
Background/Objectives: In this study, we present a green, scalable platform for the production of water-dispersible powders co-encapsulating the lipophilic bioactives curcumin (Cur) and eugenol (Eug) within the amphiphilic polymer Soluplus® (SP) via low-temperature spray drying. Methods: The amount of Cur [...] Read more.
Background/Objectives: In this study, we present a green, scalable platform for the production of water-dispersible powders co-encapsulating the lipophilic bioactives curcumin (Cur) and eugenol (Eug) within the amphiphilic polymer Soluplus® (SP) via low-temperature spray drying. Methods: The amount of Cur (1%, 5%, and 10%) and Eug (5%, 10%, 15%, and 20%) was varied to achieve single- and double-loaded water-soluble powders with the maximum amount of active substances. The powders containing a higher loading of Cur, 5% and 10% (and Eug), were obtained from water/ethanol mixtures (2:1 and 5:1 v/v ratio), while the formulation with 1% of Cur was spray-dried by using water as a solvent. Results: By leveraging aqueous or aqueous–ethanolic feed systems, we achieved high loading of the bioactive substances—up to 10% Cur and 20% Eug (w/w)—while minimizing organic solvent use. Myo-inositol was incorporated as a stabilizing excipient to modulate particle morphology, improve powder flowability, and enhance redispersibility. Physicochemical characterization revealed nanoscale micellization (53–127 nm), amorphization of both actives as confirmed by XRD and DSC, and the absence of crystalline residue. Encapsulation efficiencies exceeded 95% for Cur and 93% for Eug. Dissolution tests demonstrated a rapid release from the 5% Cur/5% Eug formulation (>85% in 5 min), while higher-loaded single-formulations showed progressively slower release (up to 45 min). Conclusions: This work demonstrates a robust and environmentally responsible encapsulation strategy, suitable for delivering poorly water-soluble phytochemicals with potential applications in oral nutraceuticals and pharmaceutical dosage forms. Full article
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24 pages, 6800 KiB  
Article
Modeling of Feedstock Formability to Optimize Mold Design and Prevent Possible Defects During Metal Injection Molding
by Anatoly Kutsbakh, Alexander Muranov, Alexey Pervushin and Alexey Semenov
J. Manuf. Mater. Process. 2025, 9(6), 203; https://doi.org/10.3390/jmmp9060203 - 18 Jun 2025
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Abstract
Metal injection molding (MIM) is a current technology used to produce products with complex shapes. Despite the accumulated worldwide experience in using this technology, manufacturers sometimes fail to launch new products of proper quality. Often, this is because defects can occur at the [...] Read more.
Metal injection molding (MIM) is a current technology used to produce products with complex shapes. Despite the accumulated worldwide experience in using this technology, manufacturers sometimes fail to launch new products of proper quality. Often, this is because defects can occur at the casting stage, the prevention of which is impossible through the use of standard design and technological solutions of molds design and the experimental selection of technological modes. This study aimed to analyze the causes of such defects in the green part and optimize the mold design to ensure defect-free casting, which was impossible for the manufacturer using standard solutions. The core method used in this study was simulation modeling of the casting process. A hypotheses were selected, and an analysis of the causes of defect occurrence in casting was conducted. Simulation modeling proved that defect occurrence was due to the formation of a free melt jet and subsequent air capture by this jet. Based on modeling, different gating and feeding system designs were analyzed, which made it possible to choose a variant that provided the uniform filling of gating cavities without forming jet flows and defects. The novelty of this study lies in its optimization of the mold design to prevent free melt jetting and similar defects in other MIM products by modeling feedstock molding processes. The presented results can help enrich the knowledge base of the mold design for MIM and ensure defect-free production. Full article
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