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Keywords = periodic microtextures

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30 pages, 9803 KiB  
Article
The Glass Mosaic of S. Agnese fuori le mura: New Tesserae in the Puzzle of Early Medieval Rome
by Alberta Silvestri, Sarah Maltoni, Manuela Gianandrea, Rita Deiana and Chiara Croci
Heritage 2024, 7(9), 4562-4591; https://doi.org/10.3390/heritage7090215 - 23 Aug 2024
Cited by 1 | Viewed by 1591
Abstract
The present study, which is part of a wider inter-disciplinary research project on Medieval Rome funded by the Swiss National Science Foundation, focuses on the archaeometric characterisation of glass tesserae from the apse mosaic of the church of S. Agnese fuori le mura [...] Read more.
The present study, which is part of a wider inter-disciplinary research project on Medieval Rome funded by the Swiss National Science Foundation, focuses on the archaeometric characterisation of glass tesserae from the apse mosaic of the church of S. Agnese fuori le mura, dated to the 7th century AD and never analysed until now. The main aims of the study are the identification of chemical compositions of glassy matrices and colouring/opacifying techniques by means of the combination of micro-textural, chemical, and mineralogical data. In S. Agnese tesserae, the results show the presence of glassy matrices and opacifiers/pigments, typical of both Roman and Late Antique/Early Medieval periods. The technological features identified (in particular, glassy matrices and opacifiers/pigments) allow us to discriminate not only new-production tesserae, i.e., those probably produced in the 7th century for the realisation of the S. Agnese mosaic, but also those obtained from recycling or re-using previous glass. This testifies to a quite complex “puzzle”, unusual in other glass mosaics from the same city and coeval with S. Agnese, supporting further the potentiality of archaeometric studies on glass to uncover the technical and socio-cultural knowledge that underpins its manufacturing, use, re-use, and recycling in the Early Medieval Rome. Full article
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26 pages, 26815 KiB  
Article
Field Study of Asphalt Pavement Texture and Skid Resistance under Traffic Polishing Using 0.01 mm 3D Images
by Guangwei Yang, Kuan-Ting Chen, Kelvin Wang, Joshua Li and Yiwen Zou
Lubricants 2024, 12(7), 256; https://doi.org/10.3390/lubricants12070256 - 17 Jul 2024
Cited by 1 | Viewed by 1813
Abstract
Pavement texture and skid resistance are pivotal surface features of roadway to traffic safety, especially under wet weather. Engineering interventions should be scheduled periodically to restore these features as they deteriorate over time under traffic polishing. While many studies have investigated the effects [...] Read more.
Pavement texture and skid resistance are pivotal surface features of roadway to traffic safety, especially under wet weather. Engineering interventions should be scheduled periodically to restore these features as they deteriorate over time under traffic polishing. While many studies have investigated the effects of traffic polishing on pavement texture and skid resistance through laboratory experiments, the absence of real-world traffic and environmental factors in these studies may limit the generalization of their findings. This study addresses this research gap by conducting a comprehensive field study of pavement texture and skid resistance under traffic polishing in the real world. A total of thirty pairs of pavement texture and friction data were systematically collected from three distinct locations with different levels of traffic polishing (middle, right wheel path, and edge) along an asphalt pavement in Oklahoma, USA. Data acquisition utilized a laser imaging device to reconstruct 0.01 mm 3D images to characterize pavement texture and a Dynamic Friction Tester to evaluate pavement friction at different speeds. Twenty 3D areal parameters were calculated on whole images, macrotexture images, and microtexture images to investigate the effects of traffic polishing on pavement texture from different perspectives. Then, texture parameters and testing speeds were combined to develop friction prediction models via linear and nonlinear methodologies. The results indicate that Random Forest models with identified inputs achieved excellent performance for non-contact friction evaluation. Last, the friction decrease rate was discussed to estimate the timing of future maintenance to restore skid resistance. This study provides more insights into how engineers should plan maintenance to restore pavement texture and friction considering real-world traffic polishing. Full article
(This article belongs to the Special Issue Friction Assessment in Pavement Engineering)
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15 pages, 9654 KiB  
Article
Surfalize: A Python Library for Surface Topography and Roughness Analysis Designed for Periodic Surface Structures
by Frederic Schell, Christoph Zwahr and Andrés F. Lasagni
Nanomaterials 2024, 14(13), 1076; https://doi.org/10.3390/nano14131076 - 24 Jun 2024
Cited by 2 | Viewed by 2994
Abstract
Surface roughness measurement is an integral part of the characterization of microtextured surfaces. Multiple established software packages offer the calculation of roughness parameters according to ISO 25178. However, these packages lack a specific set of features, which we hope to address in this [...] Read more.
Surface roughness measurement is an integral part of the characterization of microtextured surfaces. Multiple established software packages offer the calculation of roughness parameters according to ISO 25178. However, these packages lack a specific set of features, which we hope to address in this work. Firstly, they often lack or have limited capabilities for automated and batch analysis, making it hard to integrate into other applications. Secondly, they are often proprietary and therefore restrict access to some potential users. Lastly, they lack some capabilities when it comes to the analysis of periodic microtextured surfaces. Namely, common parameters such as the peak-to-valley depth, spatial period and homogeneity cannot be calculated automatically. This work aims to address these challenges by introducing a novel Python library, Surfalize, which intends to fill in the gaps regarding this functionality. The functionality is described and the algorithms are validated against established software packages or manual measurements. Full article
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15 pages, 2610 KiB  
Article
Prevalence of Peri-Implant Mucositis, Peri-Implantitis and Associated Risk Indicators of Implants with and without Laser-Microgrooved Collar Surface: A Long-Term (≥20 Years) Retrospective Study
by Renzo Guarnieri, Rodolfo Reda, Dario Di Nardo, Francesco Pagnoni, Alessio Zanza and Luca Testarelli
J. Pers. Med. 2024, 14(4), 342; https://doi.org/10.3390/jpm14040342 - 25 Mar 2024
Cited by 8 | Viewed by 2185
Abstract
The aim of the current study was to retrospectively investigate the prevalence of peri-implant mucositis (PIM) and peri-implantitis (P) in a long-term follow-up (≥20 years) of implants with the same body design and body surface but different collar surfaces with laser-microtextured grooves (LMGSs) [...] Read more.
The aim of the current study was to retrospectively investigate the prevalence of peri-implant mucositis (PIM) and peri-implantitis (P) in a long-term follow-up (≥20 years) of implants with the same body design and body surface but different collar surfaces with laser-microtextured grooves (LMGSs) vs. no laser-microtextured grooves (no-LMGSs) in private practice patients. Furthermore, several patient-related, implant-related, site-, surgical-, and prosthesis-related potential disease risk factors were analyzed. A chart review of patients receiving at least one pair of implants (one with an LMGS and the other without LMGS) in the period 1993–2002 was used. Chi-square analysis was used to determine if a statistically significant difference between the investigated variables and PIM/P was present. Possible risk factors were statistically evaluated by a binary logistic regression analysis. A total of 362 patients with 901 implant-supported restorations (438 with LMGS and 463 no-LMGS) were included in the study. The cumulative survival rates of implants at 5, 10, 15, and 20 years were 98.1%, 97.4%, 95.4%, and 89.8%, respectively, for the LMGS group, and 93.2%, 91.6%, 89.5%, and 78.3% for the no-LMGS group. The difference was statistically significant at all timepoints (p < 0.05). In total, at the end of the follow-up period, 45.7% of patients and 39.8% of implants presented PIM, and 15.6% of patients and 14% of implants presented P. A total of 164 LMGS implants (37.4%) and 195 no-LMGS implants (42.1%) presented peri-implant mucositis, while 28 (6.3%) of LMGS implants and 98 (21.1%) no-LMGS implants demonstrated peri-implantitis. Differences between LMGS implants and no-LMGS implants were statistically significant (p < 0.05). The binary logistic regression identified collar surface, cigarette smoking, histories of treated periodontitis, and lack of peri-implant maintenance as risk factors for P. After at least 20 years of function in patients followed privately, LMGS implants compared to no-LMGS implants presented a statistically and significantly lower incidence of P. Implant collar surface, cigarette smoking, previously treated periodontitis, and lack of peri-implant maintenance are factors with significant association to P. Full article
(This article belongs to the Section Regenerative Medicine and Therapeutics)
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11 pages, 3163 KiB  
Article
Tuning the Wettability of a High-Strength Aluminum Alloy Using a Picosecond Laser and Stearic Acid Coating
by Faez Qahtani and Pranav Shrotriya
Coatings 2023, 13(11), 1939; https://doi.org/10.3390/coatings13111939 - 14 Nov 2023
Cited by 2 | Viewed by 1490
Abstract
Imitating microstructures found in nature—such as lotus leaves and Namib beetles—is revolutionary in the field of surface science. Low-energy surfaces, when combined with different topographies, create different wetting states. Understanding the correlation between microstructure geometry and the behavior of water droplets is key [...] Read more.
Imitating microstructures found in nature—such as lotus leaves and Namib beetles—is revolutionary in the field of surface science. Low-energy surfaces, when combined with different topographies, create different wetting states. Understanding the correlation between microstructure geometry and the behavior of water droplets is key to varying the contact angles on a low-energy surface. Here, a picosecond laser was used to modify the microtexture of aluminum alloy surfaces. Various microstructures were formed on the same surface, including the Laser-Induced Periodic Surface Structure (LIPSS), dual micro/nano hierarchical structures, and periodic arrays of a micropattern structure. Coating these microstructures with stearic acid was found to contribute to decreasing surface energy. The 92% fraction of the laser-machined to non-machined surface, when associated with different microgroove depths, created the capacity to form a superhydrophobic surface. Water droplets on a modified surface were transferred from hydrophilic at the Wenzel state to hydrophobic at the Cassie–Baxter state to a superhydrophobic state at microgroove depths ranging between 2.50 μm to 0.3 μm. The air pockets trapped in the microgrooves and nanocavities were found to subsidize the initiation of the composite interface underneath the water droplet. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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12 pages, 4029 KiB  
Article
Multi-Scale Structuring of CoCrMo and AZ91D Magnesium Alloys Using Direct Laser Interference Patterning
by Bruno Henriques, Douglas Fabris, Bogdan Voisiat and Andrés Fabián Lasagni
Metals 2023, 13(7), 1248; https://doi.org/10.3390/met13071248 - 8 Jul 2023
Cited by 2 | Viewed by 1385
Abstract
In this work, the technique of Direct Laser Interference Patterning (DLIP) was used to fabricate micrometric structures at the surface of Cobalt-Chromium-Molybdenum and AZ91D magnesium alloys. Line-like patterns with spatial periods of 5 μm were textured using an ultra-short pulsed laser (10 ps [...] Read more.
In this work, the technique of Direct Laser Interference Patterning (DLIP) was used to fabricate micrometric structures at the surface of Cobalt-Chromium-Molybdenum and AZ91D magnesium alloys. Line-like patterns with spatial periods of 5 μm were textured using an ultra-short pulsed laser (10 ps pulse duration and 1064 nm wavelength) with a two-beam interference setup. The surface topography, morphology, and chemical modifications were analysed using Confocal Microscopy, Scanning Electron Microscopy, and Energy Dispersive Spectroscopy (EDS), respectively. Laser fluence and pulse overlap were varied to evaluate their influence on the final structure. Homogeneous structures were achieved for the CoCrMo alloy for every condition tested, with deeper structures (up to 0.85 μm) being achieved for higher energy levels (higher overlap and/or fluence). For high energy, sub-micrometric secondary structures, so-called LIPSS, could also be observed on the CoCrMo. The EDS analysis showed some oxidation after the laser texturing. Regarding the AZ91D alloy, deeper structures could be achieved (up to 2.5 μm), but more melting and oxidation was observed, forming spherical oxide particles. Nonetheless, these results bring new perspectives on the fabrication of microtextures on the surface of CoCrMo and AZ91D using DLIP. Full article
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13 pages, 21415 KiB  
Article
Owens–Wendt Characterization of Femtosecond-Laser-Textured Hydrophobic Aluminum Surfaces
by Oleksiy Myronyuk, Denys Baklan, Aleksej M. Rodin, Egidijus Vanagas and Zuo Yong
Coatings 2023, 13(6), 1104; https://doi.org/10.3390/coatings13061104 - 15 Jun 2023
Cited by 7 | Viewed by 2237
Abstract
The eligibility of applying the Owens–Wendt approach to determining the free surface energy of liquid-repellent aluminum surfaces, with micro- and nanotextures formed by a femtosecond laser, was considered. This approach has been shown to be applicable using two essential parameters that can be [...] Read more.
The eligibility of applying the Owens–Wendt approach to determining the free surface energy of liquid-repellent aluminum surfaces, with micro- and nanotextures formed by a femtosecond laser, was considered. This approach has been shown to be applicable using two essential parameters that can be derived from the graphs. The first is related to the fraction of the contact area between the liquid and the solid surface in the Cassie state. The second is related to the degree of intrinsic polarity of the surface material or the applied organic modifier. The presented interpretation was used to compare the liquid repellency of the obtained textures. A microtexture with a period of 60 μm and a groove width of 45 μm has been shown to be the most liquid repellent. Among the modifiers, 1H,1H,2H,2H-perfluoroctyltriethoxysilane was the most effective, and stearic acid was only slightly inferior, but promising in terms of cost and environmental friendliness. It was shown that spontaneous hydrophobization provided a contact angle with water up to 159°, but the stability of such textures was inferior to the considered modifiers. Full article
(This article belongs to the Special Issue Laser Surface Engineering)
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25 pages, 9185 KiB  
Article
Stone Endurance: A Comparative Analysis of Natural and Artificial Weathering on Stone Longevity
by Carla Lisci, Fabio Sitzia, Vera Pires, Marco Aniceto and José Mirão
Heritage 2023, 6(6), 4593-4617; https://doi.org/10.3390/heritage6060244 - 2 Jun 2023
Cited by 7 | Viewed by 4232
Abstract
The long-term endurance of building stones must be assured since their longevity has repercussions for their economic and social value. Frequently, slabs for flooring and cladding are installed with polished finishing in outdoor environments for technical and ornamental purposes in cultural heritage sites [...] Read more.
The long-term endurance of building stones must be assured since their longevity has repercussions for their economic and social value. Frequently, slabs for flooring and cladding are installed with polished finishing in outdoor environments for technical and ornamental purposes in cultural heritage sites and modern civil architecture. Compared to any other finishing, glossy surfaces are rather vulnerable to wear, particularly when they interact with slightly acidic rainwater. Several hydrophobic treatments are applied to prevent this damage by preventing contact between rain and stone; such treatments are efficient but sometimes non-durable. Stakeholders and conservation scientists need better methods to anticipate the future behaviour of this building material and hydrophobic solutions. Complying with this demand, a comparison is made between outdoor natural ageing and artificial weathering, reproduced by UVA radiation, moisture and spray accelerated weathering. Artificial weathering is applied to predict the behaviour of stones over time in the real environment. Data obtained through the measurement of gloss and colour parameters, the detection of micro-textures through SEM, and the calculation of micro-roughness using a digital rugosimeter demonstrate that weakly acidic rainwater is the main cause of superficial decay of stone finishing over just six months of outdoor exposure. This period corresponds to 7–14 days of artificial weathering. Furthermore, the loss of efficiency and durability of the hydrophobic coatings is detected by measuring the static contact angle. This highlights that even if a protective treatment was proficient, it could easily deteriorate in normal weathering conditions if applied on polished, low-porosity stone. Additionally, water vapour permeability indicates variations of regular vapour transmission through the stones due to ageing. The first solution to threats is the prevention of pathologies, including aesthetic ones. A careful choice of the most suitable lithotype finish and an environmental study represent an existing solution to the problem. It must be highlighted that aesthetic requirements should not be prioritised to detriment of the technical requirements of architectural quality, performance, durability, and safety. Full article
(This article belongs to the Special Issue Challenges in Stone Heritage Conservation)
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16 pages, 6874 KiB  
Article
Surface Quality and Material Removal Rate in Fabricating Microtexture on Tungsten Carbide via Femtosecond Laser
by Guangxian Li, Xuanang Li, Guichao He, Ruiguang Fan, Feiyuan Li and Songlin Ding
Micromachines 2023, 14(6), 1143; https://doi.org/10.3390/mi14061143 - 28 May 2023
Cited by 7 | Viewed by 2527
Abstract
Tungsten carbide is currently the most widely used tool material for machining difficult-to-machine materials, such as titanium alloys and nickel-based super alloys. In order to improve the performance of tungsten carbide tools, surface microtexturing, a novel technology that can effectively reduce cutting forces [...] Read more.
Tungsten carbide is currently the most widely used tool material for machining difficult-to-machine materials, such as titanium alloys and nickel-based super alloys. In order to improve the performance of tungsten carbide tools, surface microtexturing, a novel technology that can effectively reduce cutting forces and cutting temperatures and improve wear resistance, has been applied in metalworking processes. However, when fabricating the micro-textures such as micro-grooves or micro-holes on tool surfaces, the significant decrease in material removal rate is a major obstacle. In this study, a straight-groove-array microtexture was fabricated on the surface of tungsten carbide tools via a femtosecond laser with different machining parameters including laser power, laser frequency, and scanning speed. The material removal rate, surface roughness, and the laser-induced periodic surface structure were analyzed. It was found that the increase in the scanning speed decreased the material removal rate, whereas increasing the laser power and laser frequency had the opposite effects on the material removal rate. The laser-induced periodic surface structure was found to have a significant influence on the material removal rate, and the destruction of the laser-induced periodic surface structure was the reason for the reduction in the material removal rate. The results of the study revealed the fundamental mechanisms of the efficient machining method for the fabrication of microtextures on ultrahard materials with an ultrashort laser. Full article
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13 pages, 3635 KiB  
Article
Rock Physical Properties of Longmaxi Shale Gas Formation in South Sichuan Province, China
by Wei Guo, Majia Zheng, Zhonghua Liu, Weijun Shen, Shangwen Zhou, Pingping Liang and Yuchuan Chen
Minerals 2023, 13(4), 485; https://doi.org/10.3390/min13040485 - 30 Mar 2023
Cited by 2 | Viewed by 2051
Abstract
Deep shale gas (burial depth > 3500 m) in the Longmaxi Formation of southern Sichuan Province will be the primary target for exploration and development in China for a relatively long period. However, the lack of a physical basis for the “sweet-spots” seismic [...] Read more.
Deep shale gas (burial depth > 3500 m) in the Longmaxi Formation of southern Sichuan Province will be the primary target for exploration and development in China for a relatively long period. However, the lack of a physical basis for the “sweet-spots” seismic and well-logging prediction is caused by uncertainty in the rock physical properties of deep shale gas in the research area. Acoustic and hardness measurements were performed on shale samples from a deep layer of the Longmaxi Formation in southern Sichuan. Microtextural characteristics of the shale samples were also analyzed by conventional optical microscopy and scanning electron microscopy. Based on these measurements, the rock physical properties of the shale samples and control factors are discussed. It is shown that the deep shale samples have similar properties to the shallow shale in mineral composition, microtexture, and pore type. However, the organic pore in deep shale samples is relatively undeveloped, while the dissolved pores are more developed. For high-quality shale samples (total organic content > 2%), crystal quartz of biological origin forms the framework of rock samples, resulting in effective dynamic and static properties, reflecting the elastic behavior of rigid quartz aggregates. For organic-lean samples (total organic content < 2%), orientated detrital clay particles take the role of load-bearing grains. Therefore, these shale samples’ overall rock physical properties are mainly controlled by the elastic properties of “soft” clay. The load-bearing grain variation from organic-rich shale samples to organic-lean samples results in an overturned “V”-type change in terms of velocity versus content. Organic-rich shale samples also show an apparent low Poisson’s ratio. Organic-rich shale has a slight velocity–porosity trend, while organic-lean shale shows a significant velocity–porosity trend. In addition, due to the difference in rock microtexture between organic-rich and organic-lean shale, these two kinds of reservoir rocks can be discriminated in cross plots of P-wave impedance versus Poisson’s ratio and Young’s modulus versus Poisson’s ratio. Change in hardness also reflects the control of microtexture, and shale samples with biological-origin quartz as load-bearing grains show higher hardness and brittleness. However, the variation in quartz content has less of an impact on hardness and brittleness in shale samples with clay as the load-bearing grain. Our results provide an experimental basis for the geophysical identification and prediction of deep shale gas layers. Full article
(This article belongs to the Special Issue Reservoir and Geochemistry Characteristics of Black Shale)
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11 pages, 7278 KiB  
Article
Wetting Patterns of Liquid-Repellent Femtosecond Laser Textured Aluminum Surfaces
by Oleksiy Myronyuk, Denys Baklan, Georgii S. Vasilyev, Aleksej M. Rodin and Egidijus Vanagas
Coatings 2022, 12(12), 1852; https://doi.org/10.3390/coatings12121852 - 29 Nov 2022
Cited by 11 | Viewed by 2405
Abstract
Although liquid-repellent surfaces are in demand in many applications, their use is limited by the Cassie state’s sustainability to environmental factors, such as the repellency of liquids with a surface tension lower than that of water. This phenomenon remains not fully understood, despite [...] Read more.
Although liquid-repellent surfaces are in demand in many applications, their use is limited by the Cassie state’s sustainability to environmental factors, such as the repellency of liquids with a surface tension lower than that of water. This phenomenon remains not fully understood, despite a well-developed theory. In the current work, wetting of femtosecond laser-textured aluminum surfaces for probe liquids with a surface tension of 72.8–21.2 mN/m was considered. The resulting patterns were an array of pillars at the micro level and fractal-like structures at the nano level. These structured surfaces were treated with alkoxysilanes and oleic acid. All textured samples exhibited a Cassie state with water, and contact angles greater than 150° were achieved with silane-treated surfaces. A decrease in the surface tension of the probe liquid led to а transition to the Wetzel state at 44–46 mN/m for alkoxysilanes and at 52 mN/m for oleic acid. A typical shape of the textured surface wetting curve is proposed. It was shown that the determined values of the surface tension of the Cassie-Wenzel transition were 10–15 mN/m lower than those predicted by the Cassie equations. Full article
(This article belongs to the Special Issue Recent Advances in Hydrophobic Coatings)
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22 pages, 8174 KiB  
Article
Laser Powder Bed Fusion Additive Manufacturing of Fe3Al-1.5Ta Iron Aluminide with Strengthening Laves Phase
by Aliakbar Emdadi, Sebastian Bolz, Johannes Buhl, Sabine Weiß and Markus Bambach
Metals 2022, 12(6), 997; https://doi.org/10.3390/met12060997 - 10 Jun 2022
Cited by 13 | Viewed by 3431
Abstract
Advanced aluminides strengthened with incoherent Laves phase precipitates are promising lightweight and creep-resistant alternatives for high-alloy steels and superalloys for high-temperature critical components up to 750 °C service temperature. A significant issue with manufacturing these aluminides with conventional casting is the strong coarsening [...] Read more.
Advanced aluminides strengthened with incoherent Laves phase precipitates are promising lightweight and creep-resistant alternatives for high-alloy steels and superalloys for high-temperature critical components up to 750 °C service temperature. A significant issue with manufacturing these aluminides with conventional casting is the strong coarsening tendency of the Laves phase precipitates at elevated temperatures, leading to a significant strength reduction. In this context, the short lifetime of the melt pool in additive manufacturing and its fast solidification and cooling rates promise to consolidate these aluminides with homogeneously distributed fine Laves phase particles without coarsening. The main scientific objective of this work is to exploit the unique characteristics of the laser powder bed fusion (L-PBF) additive manufacturing (AM) process to print dense and crack-free bulk Fe3Al-1.5Ta samples containing uniformly distributed (Fe, Al)2Ta Laves phase precipitates. The Fe-25Al-2Ta (at.%) alloy was selected for this work since its creep resistance at 650 °C surpasses the one of the P92 martensitic–ferritic steel (one of the most creep-resistant alloys developed for steam turbine applications). Fundamentals on process–microstructure relationships governing the L-PBF-fabricated builds are provided by a detailed microstructural characterization using X-ray diffractometer (XRD) and ultra-high-resolution scanning electron microscopy (SEM) equipped with energy-dispersive X-ray spectroscopy (EDX) and high-resolution electron backscatter diffraction (EBSD) detectors. Orientation imaging microscopy (OIM) and grain reference orientation deviation (GROD) maps were applied to measure texture and visualize substructures within the grains. The mechanism of voids formation, morphology, and volume fraction as a function of the input energy density was identified. The melting and solidification dynamics led to microstructures with large columnar grains, porosity, and periodic cracks during the printing process. Processing samples at the building temperatures below the brittle-to-ductile transition temperature, BDTT (750 °C), often caused severe macrocracking and delamination. Crack-free samples with densities higher than 99%, some approaching 99.5%, were fabricated from pre-alloyed gas-atomized powders with a combination of high laser power (250–300 W), slow-to-medium scanning speed (500–1000 mm/s), and 800 °C build plate preheating using a 67° rotation scanning strategy. The morphology of the pores in the volume of the samples indicated a relatively sharp transition from spherical geometry for scanning speeds up to 1000 mm/s to crack-like pores for higher values. The ultra-fast cooling during the L-PBF process suppressed D03 Fe3Al-ordering. The Fe3Al-1.5Ta builds were characterized by B2 FeAl-type order clusters dispersed within a disordered A2 α-(Fe, Al) matrix. Additionally, the (Fe, Al)2Ta Laves phase (C14–P63/mmc) was predominantly formed at the matrix phase grain boundaries and frequently dispersed within the grains. The quantitative EDX analysis of the matrix gave 77.6–77.9 at.% Fe, 21.4–21.7 at.% Al, and 0.6–0.8 at.% Ta, while the composition of the Laves phase was 66.3–67.8 at.% Fe, 8.7–9.8 at.% Al, and 22.4–24.9 at.% Ta, indicating that the Laves phase is considerably enriched in Ta with respect to the matrix. The L-PBF-fabricated alloys were characterized by coarse, columnar grains which grow epitaxially from the substrate, were several m in width, and extended across several layers along the building direction. The grains exhibited a relatively strong microtexture close to <0 0 1> with respect to the building direction. The L-PBF builds showed a bulk hardness value comparable to the as-cast and spark plasma-sintered counterparts. A negligible variation of the hardness across the build height was observed. Within the framework of this study, we demonstrated that the porosity and cracking issues could be resolved mainly by controlling the process parameters and preheating the build platform above the BDTT. Nevertheless, alloy modifications and/or post-manufacturing processing are required for microstructure refinement. Full article
(This article belongs to the Special Issue Advanced Manufacturing of Novel Metallic Related Materials)
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18 pages, 8008 KiB  
Article
Optimal Design of Mix Proportion of Hot-Mix Epoxy Asphalt Mixture for Steel Bridge Decks and Its Anti-Slip Performance
by Wen Nie, Duanyi Wang, Junjian Yan and Xiaoning Zhang
Buildings 2022, 12(4), 437; https://doi.org/10.3390/buildings12040437 - 2 Apr 2022
Cited by 19 | Viewed by 3339
Abstract
To solve the problem of the insufficient anti-slip performance of steel bridge deck wear layers, a kind of new epoxy asphalt mixture FAC-10 (Full Epoxy Asphalt Content is shortened to FAC) is proposed in this paper based on the design method of an [...] Read more.
To solve the problem of the insufficient anti-slip performance of steel bridge deck wear layers, a kind of new epoxy asphalt mixture FAC-10 (Full Epoxy Asphalt Content is shortened to FAC) is proposed in this paper based on the design method of an asphalt-rich mix proportion. The FAC-10 pavement layer was tracked and tested using a pavement texture tester to study the change in its skid resistance under traffic load from a macroscopic and microscopic perspective. The influence of traffic load on the deformation of the FAC-10 wearing layer was also simulated and analyzed via lab tests. The results show that the new FAC-10 epoxy asphalt mixture is superior to the traditional EA-10 epoxy asphalt mixture in terms of skid resistance. During the monitoring and testing period, the three-dimensional (3D) structure depth of the pavement surface showed a decreasing trend followed by an increasing trend, while the density of microtexture distribution showed the opposite trend. After a wheel pressure rutting test, the rutted slab showed slight deformation and a certain degree of reduction in 3D structure depth; the deformation of the rutted slab mainly occured in the surface layer, and the internal deformation was negligible. Full article
(This article belongs to the Special Issue Sustainable Building Infrastructure and Resilience)
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13 pages, 6076 KiB  
Article
Fine Piercing of Amorphous Electrical Steel Sheet Stack by Micro-/Nano-Textured Punch
by Yukiya Komori, Yohei Suzuki, Kohta Abe, Tatsuhiko Aizawa and Tomomi Shiratori
Materials 2022, 15(5), 1682; https://doi.org/10.3390/ma15051682 - 23 Feb 2022
Cited by 10 | Viewed by 2121
Abstract
The periodic nanotexture was superposed to the micro-textured grooves on the side surface of the punch. These grooves with nanotextures were shaped to have parallel and vertical orientations to the punch stroke direction, respectively. A stack of five amorphous electrical steel sheets was [...] Read more.
The periodic nanotexture was superposed to the micro-textured grooves on the side surface of the punch. These grooves with nanotextures were shaped to have parallel and vertical orientations to the punch stroke direction, respectively. A stack of five amorphous electrical steel sheets was punched out with these micro-/nano-textured punches. The process affected zone at the vicinity of the punched hole was analyzed by SEM (Scanning Electron Microscopy) and a three-dimensional profilometer. The punch surfaces were also observed by SEM to describe the debris particle adhesion on them. The dimensional change in each layer of the stack before and after perforation was measured to describe the punching behavior with the comparison to the punch diameter. Full article
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15 pages, 2199 KiB  
Article
A Preliminary Retrospective Study to Assess the Short-Term Safety of Traditional Smooth or Microtextured Silicone Gel-Filled Breast Implants in Korea
by Sanghyuk Han, Robert Kim, Tae Seob Kim, Jung Heum Park, Seung Soo Kim, Cheol Jeong and Ji Heui Lee
Medicina 2021, 57(12), 1370; https://doi.org/10.3390/medicina57121370 - 16 Dec 2021
Cited by 6 | Viewed by 5702
Abstract
Background and objectives: We conducted this preliminary retrospective study to assess the short-term safety of silicone gel-filled breast implants (SGBIs) that are commercially available in Korean women. Materials and methods :The current retrospective, observational study was conducted in a total of 2612 [...] Read more.
Background and objectives: We conducted this preliminary retrospective study to assess the short-term safety of silicone gel-filled breast implants (SGBIs) that are commercially available in Korean women. Materials and methods :The current retrospective, observational study was conducted in a total of 2612 patients (n = 2612) who underwent augmentation mammaplasty using breast implants at our hospitals between 1 January 2017 and 31 August 2021. Results: Overall, there were a total of 248 cases (9.49%) of postoperative complications; these include 112 cases of early seroma, 52 cases of shape deformation, 32 cases of CC, 12 cases of early hematoma, 12 cases of rupture, 12 cases of infection, 12 cases of stretch deformities with skin excess and 4 cases of rippling. Overall complication-free survival of the breast implant was estimated at 1564.32 ± 75.52 days (95% CI 1416.39–1712.32). Then, the Motiva Ergonomix™ SilkSurface showed the longest survival (1528.00 ± 157.92 days [95% CI 1218.48–1837.56]), followed by the BellaGel® SmoothFine (1458.4 ± 65.76 days [95% CI 1329.56–1587.28]), the Sebbin® Sublimity (1322.00 ± 51.20 days [95% CI 1221.64–1422.32]), the BellaGel® Smooth (1138.72 ± 161.28 days [95% CI 822.6–1454.84), the Mentor® MemoryGel™ Xtra (698.4 ± 52.64 days [95% CI 595.28–801.52]) and the Natrelle® INSPIRA™ (380.00 ± 170.88 days [95% CI 45.04–714.96]) in the decreasing order. On subgroup analysis, both the Motiva ErgonomixTM and Mentor® MemoryGel™ Xtra showed no postoperative complications. However, the BellaGel® SmoothFine, Sebbin® Sublimity and BellaGel® Smooth showed incidences of 8.87%, 4.84% and 1.61%, respectively. A subgroup analysis also showed differences in incidences of postoperative complications between microtextured and smooth breast implants (15.18% vs. 16.67%). Conclusions: In conclusion, our results indicate that diverse types of an SGBI are commercially available and their safety profile varies according to the manufacturer. Plastic surgeons should consider the safety profile of each device in selecting the optimal types of the device for Korean women who are in need of an implant-based augmentation mammaplasty. However, this warrants a single-surgeon, single-center study with long periods of follow-up. Full article
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