Search Results (8)

This study evaluates the feasibility of Near-Infrared (NIR) spectroscopy combined with chemometric modeling for monitoring twin-screw melt granulation. Lactose monohydrate was used as a model excipient and polyethylene glycol (PEG 6000) (Sistemas Analíticos S.A, Buenos Aires, Argentina) as a meltable binder. Granules were produced under different processing conditions by varying binder content, screw configuration (kneading or conveying elements), and measurement temperature. NIR spectra were acquired on-line on a conveyor belt and analyzed using Principal Component Analysis (PCA) and Partial Least Squares (PLS) regression. The regression models showed excellent predictive performance for PEG 6000 content in lactose-based granules, with coefficients of determination higher than 0.998 for both raw and preprocessed spectral data. PCA successfully discriminated between granulated and non-granulated materials, as well as between granules produced with different screw configurations, demonstrating the sensitivity of the technique to processing conditions and granule formation mechanisms. In addition, spectral differences associated with measurement temperature were detected, with derivative-based preprocessing improving the discrimination between warm and cooled granules. Overall, the results demonstrate that NIR spectroscopy, coupled with multivariate analysis, is a robust and non-invasive tool for real-time monitoring of twin-screw melt granulation, with strong potential to enhance process understanding, control, and product consistency in continuous pharmaceutical manufacturing. Full article

The determination of the elemental composition of minerals at mining enterprises is important at all stages of mineral processing. An evaluation of metrological characteristics achieved through the online analysis of lump, ore, charge feed, cake and slag materials on a conveyor belt is presented. Each implementation of the online XRF analysis at mining enterprises was preceded by laboratory studies, the development of measurement methods and the calibration of a specific XRF analyzer using standard reference samples for a specific concentration range of the monitored elements. In this work, typical application areas for monitoring the concentration of elements in rocks on conveyor belts are presented, as well as those solutions that made it possible to achieve the required measurement accuracy with an X-ray fluorescence analyzer in an online mode. Full article

Due to the widespread use of mulching film in cotton planting in China, residual mulching film mixed with machine-picked cotton poses a significant hazard to cotton processing. Detecting residual mulching film in seed cotton has become particularly challenging due to the film’s semi-transparent nature. This study constructed an imaging system combining an area array camera and a line scan camera. A detection scheme was proposed that utilized features from both image types. To simulate online detection, samples were placed on a conveyor belt moving at 0.2 m/s, with line lasers at a wavelength of 650 nm as light sources. For area array images, feature extraction was performed to establish a partial least squares discriminant analysis (PLS-DA) model. For line scan images, texture feature analysis was used to build a support vector machine (SVM) classification model. Subsequently, image features from both cameras were merged to construct an SVM model. Experimental results indicated that detection methods based on area array and line scan images had accuracies of 75% and 79%, respectively, while the feature fusion method achieved an accuracy of 83%. This study demonstrated that the proposed method could effectively improve the accuracy of residual mulching film detection in seed cotton, providing a basis for reducing residual mulching film content during processing. Full article

In this research work, an approach using You Only Look Once version three (YOLOv3)-TensorFlow for abalone detection and Deep Simple Online Real-time Tracking (DeepSORT) for abalone tracking in conveyor belt systems is proposed. The conveyor belt system works in coordination with the cameras used to detect abalones. Considering the computational effectiveness and improved detection algorithms, this proposal is promising compared to the previously proposed methods. Some of these methods have low effectiveness and accuracy, and they provide an incorrect counting rate because some of the abalones tend to entangle, resulting in counting two or more abalones as one. Conducting detection and tracking research is crucial to achieve modern solutions for small- and large-scale fishing industries that enable them to accomplish higher automation, non-invasiveness, and low cost. This study is based on the development and improvement of counting analysis tools for automation in the fishing industry. This enhances agility and generates more income without the cost created by inaccuracy. Full article

This paper proposes, investigates, and validates, by comprehensive experiments, new online automatic diagnostic technology for belt conveyor systems based on motor current signature analysis (MCSA). Motor current signature analysis (MCSA) is a method employed for detecting faults in electric motors by analyzing the current waveforms generated during motor operation. The technology capitalizes on the fact that motor defects, such as mechanical misalignment, bearing damage, and rotor bar defects, cause variations in a motor’s current waveforms, which can be discerned and analyzed using advanced signal processing techniques. MCSA is a non-invasive and cost-effective technique that can detect motor faults in real-time without requiring expensive equipment or disassembly of the motor. In this study, the researchers tested the proposed diagnostic technology, which relies on a power feature. The power feature is calculated as the integrated power within a specific frequency range, centered around the fundamental harmonic of the supply frequency. The purpose of the study is to evaluate for the first time the effectiveness of the proposed diagnostic technology for the diagnosis of a tracking of a belt conveyor. The proposed technology’s effectiveness is assessed using current signals that are obtained for two different scenarios: the normal belt tracking, and a belt mis-tracking under two different loads of a belt conveyor system. The study’s findings indicate that the proposed technology has a high level of diagnostic effectiveness when used for belt mis-tracking. Therefore, it is feasible to recommend this technology for diagnosing tracking issues in belt conveyors. Full article

For the first time ever worldwide, this paper proposes, investigates, and validates, by multiple experiments, a new online automatic diagnostic technology for the belt mis-tracking of belt conveyor systems based on motor current signature analysis (MCSA). Three diagnostic technologies were investigated, experimentally evaluated, and compared for conveyor belt mis-tracking diagnosis. The proposed technologies are based on three higher-order spectral diagnostic features: bicoherence, tricoherence, and the cross-correlation of spectral moduli of order 3 (CCSM3). The investigation of the proposed technologies via comprehensive experiments has shown that technology based on the CCSM3 is highly effective for diagnosing a conveyor belt mis-tracking via MCSA. Full article

Particle size distribution is an important parameter of metallurgical coke for use in blast furnaces. It is usually analyzed by traditional sieving methods, which cause delays and require maintenance. In this paper, a coke particle detection model was developed using a deep learning-based object detection algorithm (YOLOv3). The results were used to estimate the particle size distribution by a statistical method. Images of coke on the main conveyor belt of a blast furnace were acquired for model training and testing, and the particle size distribution determined by sieving was used for verification of the results. The experiment results show that the particle detection model is fast and has a high accuracy; the absolute error of the particle size distribution between the detection method and the sieving method was less than 5%. The detection method provides a new approach for fast analysis of particle size distributions from images and holds promise for a future online application in the plant. Full article

Almonds are nutrient-rich nuts. Due to their high level of consumption and relatively high price, their production is targeted for illegal practices, with the intention of earning more profit. The most common adulterants are based on superficial matching, and as an adulterant, the apricot kernel is comparatively inexpensive and almost identical in color, texture, odor, and other physicochemical characteristics to almonds. In this study, a near-infrared hyperspectral imaging (NIR-HSI) system in the wavelength range of 900–1700 nm synchronized with a conveyor belt was used for the online detection of added apricot kernels in almonds. A total of 448 samples from different varieties of almonds and apricot kernels (112 × 4) were scanned while the samples moved on the conveyor belt. The spectral data were extracted from each imaged nut and used to develop a partial least square discrimination analysis (PLS-DA) model coupled with different preprocessing techniques. The PLS-DA model displayed over a 97% accuracy for the validation set. Additionally, the beta coefficient obtained from the developed model was used for pixel-based classification. An image processing algorithm was developed for the chemical mapping of almonds and apricot kernels. Consequently, the obtained model was transferred for the online sorting of seeds. The online classification system feedback had an overall accuracy of 85% for the classification of nuts. However, the model presented a relatively low accuracy when evaluated in real-time for online application, which might be due to the rough distribution of samples on the conveyor belt, high speed, delaying time in suction, and lighting variations. Nevertheless, the developed online prototype (NIR-HSI) system combined with multivariate analysis exhibits strong potential for the classification of adulterated almonds, and the results indicate that the system can be effectively used for the high-throughput screening of adulterated almond nuts in an industrial environment. Full article