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Keywords = mobile pelleting plant

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17 pages, 9534 KiB  
Article
Pelletized Straw for Biogas Production—Substrate Characterization and Methane Formation Potential
by Fabian Gievers, Meike Walz, Kirsten Loewe and Achim Loewen
Processes 2024, 12(8), 1549; https://doi.org/10.3390/pr12081549 - 24 Jul 2024
Cited by 2 | Viewed by 1864
Abstract
The use of agricultural residues in biogas plants is becoming increasingly important, as they represent an efficient and sustainable substrate alternative. Pelletizing straw can have positive effects on transportation, handling, and biogas production. In this study, different grain straw pellets from mobile and [...] Read more.
The use of agricultural residues in biogas plants is becoming increasingly important, as they represent an efficient and sustainable substrate alternative. Pelletizing straw can have positive effects on transportation, handling, and biogas production. In this study, different grain straw pellets from mobile and stationary pelleting plants in Germany as well as the corresponding untreated straw were characterized and investigated for their suitability for anaerobic digestion (AD). Therefore, tests on the biochemical methane potential (BMP) and the chemical–physical characterization of unpelletized straw and straw pellets were carried out. The characterization of the pellets and the straw revealed a high average total solid content of 91.8% for the industrially produced straw pellets and of 90.8% for the straw. The particle size distribution within the tested pellet samples varied greatly depending on the pelleting process and the pre-treatment of the straw. In addition, a high C/N ratio of 91:1 on average was determined for the straw pellets, whereas the average higher heating value (HHV) content of the pellets was 17.58 MJ kg−1. In the BMP tests, the methane production yields ranged from 260–319 normal liter (NL) CH4 kg−1 volatile solids (VS) for the straw pellets and between 262 and 289 NL CH4 kg−1 VS for the unpelletized straw. Overall, pelleting increases the methane yield on average from 274 to 286 NL CH4 kg−1 VS, which corresponds to an increase in methane yield of 4.3%. Based on the results, the feasibility of using straw pellets for AD could be confirmed, which can facilitate the possibility of increased biogas production from agricultural residues such as straw pellets and thus make the substrate supply more sustainable. Full article
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15 pages, 3441 KiB  
Article
Legume-Based Mobile Green Manure Can Increase Soil Nitrogen Availability and Yield of Organic Greenhouse Tomatoes
by Anastasios Gatsios, Georgia Ntatsi, Luisella Celi, Daniel Said-Pullicino, Anastasia Tampakaki and Dimitrios Savvas
Plants 2021, 10(11), 2419; https://doi.org/10.3390/plants10112419 - 9 Nov 2021
Cited by 13 | Viewed by 2965
Abstract
Information about the availability of soil mineral nitrogen (N) in organic greenhouse tomatoes after the application of mobile green manure (MGM), and its impact on plant nutrient status and yield is scarce. Considering this knowledge gap, the effects of legume biomass from faba [...] Read more.
Information about the availability of soil mineral nitrogen (N) in organic greenhouse tomatoes after the application of mobile green manure (MGM), and its impact on plant nutrient status and yield is scarce. Considering this knowledge gap, the effects of legume biomass from faba beans that are cultivated outdoors (FAB), or from feed-grade alfalfa pellets at two different doses (AAL = 330 g m−2; AAH = 660 g m−2) that were applied as MGM on the nutrition and yield of an organic greenhouse crop of tomatoes were evaluated. All of the MGM treatments increased the mineral N concentrations in the soil throughout the cropping period, and the total N concentration in tomato leaves when compared to the untreated control. FAB and AAH treatments had a stronger impact than AAL in all of the measured parameters. In addition, AAL, AAH, and FAB treatments increased the yield compared to the control by 19%, 33%, and 36%, respectively. The application of MGM, either as faba bean fresh biomass or as alfalfa dry pellets, in organic greenhouse tomatoes significantly increased the plant available soil N, improved N nutrition, and enhanced the fruit yield. However, the N mineralization rates after the MGM application were excessive during the initial cropping stages, followed by a marked decrease thereafter. This may impose an N deficiency during the late cropping period. Full article
(This article belongs to the Section Plant Development and Morphogenesis)
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14 pages, 1391 KiB  
Article
Environmental Sustainability of Heating Systems Based on Pellets Produced in Mobile and Stationary Plants from Vineyard Pruning Residues
by Alessio Ilari, Giuseppe Toscano, Ester Foppa Pedretti, Sara Fabrizi and Daniele Duca
Resources 2020, 9(8), 94; https://doi.org/10.3390/resources9080094 - 14 Aug 2020
Cited by 13 | Viewed by 4005
Abstract
The impact of heat production from vineyard pruning pellets has been evaluated in this paper. The study considers two different systems: the first one based on a mobile pelletizer (PS1) and the second one based on a stationary pellet plant (PS2). The analysis [...] Read more.
The impact of heat production from vineyard pruning pellets has been evaluated in this paper. The study considers two different systems: the first one based on a mobile pelletizer (PS1) and the second one based on a stationary pellet plant (PS2). The analysis conducted is from “cradle to grave”; the systems under analysis includes pruning harvesting, transport to storage area, pelletization (mobile system or stationary production plant), transport to consumer and combustion. The functional unit selected is 1 MJ of thermal energy produced. The impact assessment calculation methods selected are Eco-Indicator 99 (H) LCA Food V2.103/Europe EI 99 H/A with a midpoint and endpoint approach, and ReCiPe Midpoint (H) V1.10. Considering Life Cycle Assessment results, Eco-indicator shows a total impact of 4.25 and 4.07 mPt for mobile pelletizer and stationary pellet plant, respectively. Considering the three damage categories, PS1 has values of 2.4% (Human Health), 3.8% (Ecosystem Quality) and 17.3% (Resources), more impactful than PS2. Contribution analysis shows that direct emissions are the major damage contributor, followed by wood ash management. From a comparison between the baseline scenario and a scenario with an avoided product (wood ash as a standard potassium fertilizer), PS1 and PS2 with an avoided product approach are 41% and 40% less impactful than in the baseline scenarios. When testing the impact of mobile pelletizer while considering transportation as a factor, a reduction of distance for pellet has been evaluated. Reducing the distance from 100 to 10 km, the total impact of PS1 almost reaches the impact of PS2 with a difference of around 4.6% (Eco-indicator 99 method). The most impactful processes are pellet production, direct emissions and ash management, while a less impactful factor is the electricity consumption. Transportation shows the lowest impact. Considering the ReCiPe impact calculation method with a midpoint approach, the results confirm what was found with Eco-indicator 99; the PS1 shows a slightly higher impact than PS2. Full article
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17 pages, 1788 KiB  
Article
Pelleting Vineyard Pruning at Low Cost with a Mobile Technology
by Giuseppe Toscano, Vincenzo Alfano, Antonio Scarfone and Luigi Pari
Energies 2018, 11(9), 2477; https://doi.org/10.3390/en11092477 - 18 Sep 2018
Cited by 38 | Viewed by 4040
Abstract
The goal of this work was to test a patented pruning harvester and a mobile pelleting system specifically designed for the vineyard agripellet chain. Biomass was characterized before and after storage and after the pelleting stage. The performance, the fuel consumption, and the [...] Read more.
The goal of this work was to test a patented pruning harvester and a mobile pelleting system specifically designed for the vineyard agripellet chain. Biomass was characterized before and after storage and after the pelleting stage. The performance, the fuel consumption, and the work quality of the harvester were assessed together with the productivity and the power consumption of the mobile pelleting system. Production costs of pellet were estimated for the whole logistic chain, considering two scenarios: Storage and pelleting directly at the farm site or at a dedicated location at variable distance from the fields. For comparison, the direct production of chips without pelleting was considered. Results indicate that harvester performance was quite good and comparable with commercial solutions; the chips produced exhibited excellent storage performance, allowing direct pelleting without forced drying; the pellet quality was good comparable with that produced from forestry biomass. From an economic point of view, in-field pelleting was the most cost-effective solution, with a good margin of profit up to 57€ t−1; on the other hand, when transport to an intermediate storage center is necessary, profit margin reduces gradually and fades off at an average 50 km distance from the fields. Full article
(This article belongs to the Section A: Sustainable Energy)
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