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Keywords = microwave ignition process

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23 pages, 3341 KiB  
Article
Experimental Study on Working Characteristics of Microwave-Assisted Spark Plug Igniter
by Hao Zeng, Changqin Fu, Zhiyu Zhao, Nan Jiang and Zhihao Liu
Fire 2025, 8(6), 231; https://doi.org/10.3390/fire8060231 - 12 Jun 2025
Viewed by 861
Abstract
In this paper, a study on the working characteristics of microwave-assisted spark plug igniter was carried out. Experiments were carried out in a vacuum chamber to investigate the effects of microwave feeding with different parameters on the spark plug discharge process, breakdown voltage, [...] Read more.
In this paper, a study on the working characteristics of microwave-assisted spark plug igniter was carried out. Experiments were carried out in a vacuum chamber to investigate the effects of microwave feeding with different parameters on the spark plug discharge process, breakdown voltage, average power, discharge spectral intensity, and characteristic temperature of the discharge plasma under different ambient pressures (0.1 MPa at atmospheric pressure and 0.05 MPa at low pressure). The results show that the breakdown voltage decreased by 15.2% and the average power of discharge increased by 49% when the microwave pulse peak power increased from 0 W to 200 W under a low-pressure environment; meanwhile, the breakdown voltage decreased by 10.8% and the average power increased by 23% under an atmospheric-pressure environment. When the microwave pulse frequency was increased from 1 kHz to 10 kHz, the breakdown voltage further decreased by 15.2% in a low-voltage environment, but there was no significant effect on the average power. The plasma characteristic temperature rose significantly with the peak power: the electron temperature rose from 1.961 eV to 2.154 eV with the power at atmospheric pressure, and the vibrational and rotational temperatures also increased significantly. Full article
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17 pages, 2311 KiB  
Article
Design and Experimental Study of a Novel Microwave-Assisted Burner Based on Plasma Combustion for Pulverized Coal Applications
by Uğur Tekir
Appl. Sci. 2025, 15(9), 5190; https://doi.org/10.3390/app15095190 - 7 May 2025
Viewed by 693
Abstract
An alternative combustion technology to replace conventional start-up and flame stabilization using fuel oil or natural gas in pulverized coal-fired boilers has been investigated. In this study, a novel plasma burner design is proposed as a replacement for traditional auxiliary burners, operating by [...] Read more.
An alternative combustion technology to replace conventional start-up and flame stabilization using fuel oil or natural gas in pulverized coal-fired boilers has been investigated. In this study, a novel plasma burner design is proposed as a replacement for traditional auxiliary burners, operating by generating plasma through the ionization of air using microwave energy. The burner features an internal combustion system and a multi-stage ignition process to enhance flame stability, improve combustion efficiency, and enable more controlled pulverized coal burning within the plasma. Supported by a magnetron generating microwave energy at 915 MHz with a 75 kW output, the burner directly ignites approximately 22% of the coal–air mixture in the plasma zone, forming a stable flame that ensures complete combustion of the remaining coal. An experimental system was established, and tests were conducted by burning up to 3000 kg/h of pulverized coal in an industrial-scale setup at Unit-1 of the 22 MWe Soma A Power Plant to optimize burner parameters. The specific microwave energy consumption was calculated as 0.055 kWh/kg of coal, demonstrating high energy efficiency and low operational cost. These results confirm that the microwave-assisted plasma burner is a technically viable, energy-efficient, and environmentally friendly alternative to conventional auxiliary burners. Full article
(This article belongs to the Special Issue Plasma Technology and Application)
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14 pages, 4952 KiB  
Article
Effect of Microwave Antenna Material and Diameter on the Ignition and Combustion Characteristics of ADN-Based Liquid Propellant Droplets
by Dong Li, Yangyang Hou and Yusong Yu
Energies 2024, 17(17), 4256; https://doi.org/10.3390/en17174256 - 26 Aug 2024
Viewed by 1003
Abstract
Microwave-assisted ignition is an emerging high-performance ignition method with promising future applications in aerospace. In this work, based on a rectangular waveguide resonant cavity test bed, the effects of two parameters (material and diameter) of the microwave antenna on the ignition and combustion [...] Read more.
Microwave-assisted ignition is an emerging high-performance ignition method with promising future applications in aerospace. In this work, based on a rectangular waveguide resonant cavity test bed, the effects of two parameters (material and diameter) of the microwave antenna on the ignition and combustion characteristics of ADN-based liquid propellant droplets were investigated using experimental methods. A high-speed camera was used to record the droplet combustion process in the combustion chamber, the effect of the microwave antenna on the propellant combustion response was analyzed based on the emission spectroscopy method, and finally, the loss of the microwave antenna was evaluated using a scanning electron microscope. The experimental results show that the droplet has the lowest critical ignition power (179 W) when the material of the microwave antenna is tungsten, but the ignition delay time is higher than that of copper. A finer diameter of microwave antenna is more favorable for plasma generation. At a microwave power of 260 W, the ignition delay time of the droplet with a microwave antenna diameter of 0.3 mm is 100 ms lower than that of 0.8 mm, which is about 37.5%. In addition, this study points out the mechanism of microwave discharge in the droplet combustion process. The metallic microwave antenna not only collects the electrons escaping from the gas discharge, but also generates a large amount of metallic vapor, which provides charged particles to the plasma. This study provides the possibility for the application of microwave-assisted liquid fuel ignition. Full article
(This article belongs to the Section I2: Energy and Combustion Science)
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22 pages, 8181 KiB  
Article
Experimental Study on the Influence of Microwave Energy Pulse Width and Duty Cycle on Evaporation and Ignition Characteristics of ADN-Based Liquid Propellant Droplets
by Dezhao Yu, Jiale Yao, Jiafu Ma, Yangyang Hou, Shaoyun Zhang and Yusong Yu
Aerospace 2024, 11(7), 573; https://doi.org/10.3390/aerospace11070573 - 12 Jul 2024
Viewed by 1334
Abstract
This study investigates the evaporation and ignition characteristics of a single droplet of ammonium dinitramide (ADN)-based liquid propellant utilizing a waveguide resonant cavity device, in conjunction with a high-speed photographic imaging system and testing system. Experimental methods are employed to analyze the impact [...] Read more.
This study investigates the evaporation and ignition characteristics of a single droplet of ammonium dinitramide (ADN)-based liquid propellant utilizing a waveguide resonant cavity device, in conjunction with a high-speed photographic imaging system and testing system. Experimental methods are employed to analyze the impact of microwave pulse width and duty cycle on the puffing and meicro-explosion phenomena of the droplet, as well as the delay time and duration of ignition. The experimental findings reveal that increasing the duty cycle enhances the ignition success rate and diminishes flame development time. Specifically, elevating the microwave duty cycle from 60% to 80% reduces the ignition delay time of the droplet from 132.8 ms to 88.1 ms, and the ignition duration from 23.1 ms to 19.9 ms. Furthermore, an increase in microwave energy pulse width expedites the combustion process of the flame and influences plasma generation. Increasing the pulse width of microwave energy from 20 µs to 40 µs prolongs the ignition delay time from 140.3 ms to 200.5 ms and extends the ignition duration from 56.7 ms to 77.8 ms. Additionally, it is observed that a higher duty cycle leads to a more pronounced puffing phenomenon that initiates earlier. In contrast, a higher pulse width results in a more pronounced puffing phenomenon that commences later. This study provides a thorough investigation into the microwave ignition mechanism of ADN-based liquid propellants, offering theoretical insights into the ignition and combustion stability of such propellants in microwave-assisted ignition systems. Full article
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19 pages, 5922 KiB  
Article
Effect of Microwave Power and Gas Flow Rate on the Combustion Characteristics of the ADN-based Liquid Propellant
by Sheng Pan, Chenghao Zhao, Dechao Zhang, Yangyang Hou, Gaoshi Su, Xuhui Liu, Yusong Yu and Jiannan Shen
Materials 2023, 16(1), 147; https://doi.org/10.3390/ma16010147 - 23 Dec 2022
Cited by 2 | Viewed by 2488
Abstract
As a new type of energy-containing material, Ammonium dinitramide based liquid propellant has the advantages of being green, having low toxicity, good stability, and high safety performance. Traditional catalytic combustion methods require preheating of the catalytic bed and deactivation of the catalytic particles [...] Read more.
As a new type of energy-containing material, Ammonium dinitramide based liquid propellant has the advantages of being green, having low toxicity, good stability, and high safety performance. Traditional catalytic combustion methods require preheating of the catalytic bed and deactivation of the catalytic particles at high temperatures, while microwave ignition methods can effectively solve these problems. To study the combustion characteristics of ADN-based liquid propellants during microwave ignition, the influence of microwave power and gas flow rates on the combustion process are analyzed using experimental methods. A high-speed camera was used to observe the enhanced effects of microwave power and gas flow on plasma and flame. Combined with temperature measurement, the combustion process of ADN-based liquid propellants under the action of plasma was analyzed. The combustion process in the presence of microwaves was observed by comparing parameters such as flame length, flame temperature, and radical intensity. Those results show that, with the increase in microwave power, the luminous burning area of the flame grows significantly. The microwave power is increased by 250 W each, and the flame jet length is increased by nearly 20%. The increase in microwave power also leads to an increase in propellant combustion temperature, however, this increase gradually slows down. At a gas flow rate of 20 L/min, the ADN-based liquid propellant showed the best combustion performance with a maximum jet length of 14.51 cm and an average jet length increase of approximately 85.9% compared to 14 L/min. Too much gas flow rate will hinder the development of the jet, while the high-velocity airflow will have a cooling effect on the flame temperature. The results provide a basis for the specific parameter design of microwave ignition and promote the application of ADN-based liquid propellants in the aerospace field. Full article
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8 pages, 748 KiB  
Article
Producing Refuse Derived Fuel with Refining Industry Oily Sludge and Mushroom Substrates
by Chien Li Lee and Chih-Ju G. Jou
Energies 2022, 15(24), 9451; https://doi.org/10.3390/en15249451 - 13 Dec 2022
Cited by 1 | Viewed by 1536
Abstract
The sludge in this study was obtained from refinery crude oil storage tanks. It contained a high proportion of hydrocarbon composition and harmful substances (such as polycyclic aromatic hydrocarbons and benzene). Through the microwave irradiation treatment process, the harmful substances were removed from [...] Read more.
The sludge in this study was obtained from refinery crude oil storage tanks. It contained a high proportion of hydrocarbon composition and harmful substances (such as polycyclic aromatic hydrocarbons and benzene). Through the microwave irradiation treatment process, the harmful substances were removed from the sludge which was then recycled and combined with agricultural waste mushroom substrates to produce refuse derived fuel (RDF). The results showed that the calorific value of RDF was 7279 cal/g when the blending ratio (wt/wt) of oil sludge and mushroom substrates was 5:5. On the other hand, when the portion of the mushroom substrates was increased, the sludge became easier to ignite with better combustion reaction. When the blending ratio (wt/wt) was changed from 8:2 to 5:5, the ignition index and comprehensive performance index were increased by 51.9 and 50.2%. Therefore, mixing the sludge with agricultural waste mushroom substrates is in line with the concept of waste recycling and circular economy. Full article
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15 pages, 10183 KiB  
Article
Development of 2.45 GHz Semiconductor Microwave System for Combustion Ignition Enhancement and Failure Analysis
by Yuji Ikeda
Materials 2022, 15(6), 2042; https://doi.org/10.3390/ma15062042 - 10 Mar 2022
Cited by 13 | Viewed by 3808
Abstract
We developed a semiconductor microwave system to improve the ignition process in a combustion system. Under atmospheric pressure conditions, large plasma was successfully ignited by a 2.45 GHz microwave, and it is characterized in comparison with standard spark plug ignition and laser ignition. [...] Read more.
We developed a semiconductor microwave system to improve the ignition process in a combustion system. Under atmospheric pressure conditions, large plasma was successfully ignited by a 2.45 GHz microwave, and it is characterized in comparison with standard spark plug ignition and laser ignition. The size of the microwave power source was also effectively reduced with the minimal size (100 × 60 mm2) that could fit in the palm of a hand. We then prototyped a microwave plug with a diameter of 4 mm, which is smaller than the standard spark plugs for passenger cars. The design and electric field strength are discussed in detail. Combustion experiments were conducted using a motorcycle engine and an actual light vehicle, and significant fuel efficiency improvement was experimentally obtained. We investigated the wear of the plug caused by continuous operation, and efficiently improved the endurance by swinging the resonance frequency between 2.4 and 2.5 GHz. In a passenger car engine experiment using a flat panel igniter, significant fuel efficiency improvement was confirmed. Further failure analysis revealed that the ceramic was severely damaged by a large current surge. Full article
(This article belongs to the Special Issue Microwave Processing of Materials and Applications)
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19 pages, 87747 KiB  
Article
Effect of Microwave Pulses on the Morphology and Development of Spark-Ignited Flame Kernel
by Xiaobei Cheng, Xinhua Zhang, Zhaowen Wang, Huimin Wu, Zhaowu Wang and Jyh-Yuan Chen
Energies 2021, 14(19), 6205; https://doi.org/10.3390/en14196205 - 28 Sep 2021
Cited by 6 | Viewed by 2302
Abstract
Microwave-assisted spark ignition (MAI) is a promising way to enhance the ignition performance of engines under lean conditions. To understand the effect of microwave-induced flow during MAI, the development and morphology of spark-ignited methane-air flame kernel under various microwave pulse parameters are experimentally [...] Read more.
Microwave-assisted spark ignition (MAI) is a promising way to enhance the ignition performance of engines under lean conditions. To understand the effect of microwave-induced flow during MAI, the development and morphology of spark-ignited methane-air flame kernel under various microwave pulse parameters are experimentally studied. Experiments are conducted in a constant volume combustion chamber, and flame development is recorded through a high-speed shadowgraph method. Flame area and deformation index are adopted to evaluate the flame characteristic. Results show that increasing the microwave pulse energy from 0 to 150 mJ exhibits a threshold process for expanding the flame kernel area under 0.2 MPa ambient pressure. When the pulse energy is below the threshold of 90 mJ, the microwave enhancing efficiency is much lower than that beyond the threshold. Increasing microwave pulse repetition frequency (PRF) changes the flow on flame surface and raises the absorption efficiency for microwave energy, and thus helps to improve the MAI performance under higher pressures. Hence, 1 kHz pulses cause more obvious flame deformation than those with higher PRF pulses under 0.2 MPa, while this tendency is reversed as the ambient pressure increases to 0.6 MPa. Besides, microwave pulses of different repetition frequencies lead to different flame kernel morphology, implying the various regimes behind the interaction between a microwave and spark kernel. Full article
(This article belongs to the Special Issue Advanced Engine Technologies and Fuels)
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17 pages, 15327 KiB  
Article
Development of Lightweight Magnesium/Glass Micro Balloon Syntactic Foams Using Microwave Approach with Superior Thermal and Mechanical Properties
by Akshay Padnuru Sripathy, Cindy Handjaja, Vyasaraj Manakari, Gururaj Parande and Manoj Gupta
Metals 2021, 11(5), 827; https://doi.org/10.3390/met11050827 - 18 May 2021
Cited by 14 | Viewed by 3878
Abstract
Magnesium matrix syntactic foams (MgMSFs) are emerging lightweight materials with unique capabilities to exhibit remarkable thermal, acoustic, and mechanical properties. In the current study, lightweight glass micro balloon (GMB)-reinforced Mg syntactic foams were synthesized via the powder metallurgy technique using hybrid microwave sintering. [...] Read more.
Magnesium matrix syntactic foams (MgMSFs) are emerging lightweight materials with unique capabilities to exhibit remarkable thermal, acoustic, and mechanical properties. In the current study, lightweight glass micro balloon (GMB)-reinforced Mg syntactic foams were synthesized via the powder metallurgy technique using hybrid microwave sintering. The processing employed in the study yielded MgMSFs with refined grain sizes, no secondary phases, and reasonably uniform distributions of hollow reinforcement particles. The developed MgMSFs exhibited densities 8%, 16%, and 26% lower than that of the pure Mg. The coefficient of thermal expansion reduced (up to 20%) while the ignition resistance improved (up to 20 °C) with the amount of GMB in the magnesium matrix. The MgMSFs also exhibited a progressive increase in hardness with the amount of GMB. Although the MgMSFs showed a decrease in the yield strength with the addition of GMB hollow particles, the ultimate compression strength, fracture strain, and energy absorption capabilities increased noticeably. The best ultimate compression strength at 321 MPa, which was ~26% higher than that of the pure Mg, was displayed by the Mg-5GMB composite, while the Mg-20GMB composite showed the best fracture strain and energy absorption capability, which were higher by ~39 and 65%, respectively, when compared to pure Mg. The specific strength of all composites remained superior to that of monolithic magnesium. Particular efforts were made in the present study to interrelate the processing, microstructural features, and properties of MgMSFs. Full article
(This article belongs to the Special Issue Lightweight Metals: Process, Microstructure, and Properties)
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10 pages, 3035 KiB  
Article
The Effects Induced by Microwave Field upon Tungsten Wires of Different Diameters
by Marian Mogildea, George Mogildea, Valentin Craciun and Sorin I. Zgura
Materials 2021, 14(4), 1036; https://doi.org/10.3390/ma14041036 - 22 Feb 2021
Cited by 7 | Viewed by 3300
Abstract
The effects induced by microwave field upon tungsten wires of different diameters were investigated. Tungsten wires with 0.5 and 1.0 mm diameters were placed in the focal point of a single-mode cylindrical cavity linked to a microwave generator and exposed to microwave field [...] Read more.
The effects induced by microwave field upon tungsten wires of different diameters were investigated. Tungsten wires with 0.5 and 1.0 mm diameters were placed in the focal point of a single-mode cylindrical cavity linked to a microwave generator and exposed to microwave field in ambient air. The experimental results showed that the 0.5 mm diameter wire was completely vaporized due to microwaves strong absorption, while the wire with 1 mm diameter was not ignited. During the interaction between microwaves and tungsten wire with 0.5 mm diameter, a plasma with a high electronic excitation temperature was obtained. The theoretical analysis of the experiment showed that the voltage generated by metallic wires in interaction with microwaves depended on their electric resistance in AC and the power of the microwave field. The physical parameters and dimension of the metallic wire play a crucial role in the ignition process of the plasma by the microwave field. This new and simple method to generate a high-temperature plasma from a metallic wire could have many applications, especially in metal oxides synthesis, metal coatings, or thin film deposition. Full article
(This article belongs to the Special Issue Advances in Plasmas)
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