Search Results (10)

The adoption of silicon-graphite composites as anode materials for the next generation of lithium-ion batteries with enhanced specific capacity requires complex technological efforts in order to mitigate the problem of the quick performance fading of electrodes due to the mechanical degradation of materials. The matter is currently being addressed in terms of electrolyte components, polymer binders, materials structure and morphology itself, as well as current collector design, which differ greatly in cost and scalability. The present work describes the efficacy of Cu foil perforation—a simple, low-cost, and easily scalable approach—as a means of Si/C composite anode performance stabilization during extensive charge-discharge cycling. The NMC||Si/C pouch-type full cells demonstrated over 90% of initial capacity retention after 100 charge-discharge cycles in the case of a 250 µm perforated Cu foil used as a current collector, compared to only 60% capacity left in the same conditions for plain Cu foil as an anode. The obtained result is related to the prevention of anode material delamination off the foil surface as a result of silicon expansion and contraction, which is achieved through the formation inter-penetrating metal-composite structure and the presence of “stitches”, connecting and holding both sides of the electrode tightly attached to the current collector. Full article

Laser material processing is emerging as a critical manufacturing technology in the advancement of solid-state lithium batteries (SSLBs), offering numerous advantages in precision, efficiency, and versatility. This mini-review explores the applications and benefits of laser material-processing techniques, such as laser sintering, laser cutting, laser surface cleaning, laser ablation for nanoparticle generation, and pulsed laser deposition, in the fabrication and performance enhancement of SSLBs’ materials and components. It will demonstrate that laser material processing can enhance material properties such as density and surface morphology, improve ionic conductivity and reduce interfacial resistance. Laser material-processing techniques are adaptable to a variety of materials, including polymers, metal oxides, metal sulfides, and metals, making them suitable for processing various SSLB components like electrolytes, electrodes, and current collectors. In addition, the use of laser material-processing technologies reduces manufacturing costs by minimizing material waste and streamlining production processes. Looking forward, integrating laser material processing with other advanced manufacturing technologies, such as roll-to-roll (R2R) manufacturing, for SSLBs holds promise for further scalability and efficiency. It is expected that laser material processing will be positioned to significantly contribute to the development of safer, more efficient, and cost-effective SSLBs, supporting their broader adoption across industries and paving the way for future innovations in energy storage technology. Full article

Silicon-based materials are considered the most promising next-generation anode materials for lithium-ion batteries due to their high theoretical specific capacity, rich reserves, and advantages of low discharge potential. However, the significant volume expansion of silicon during the cycling process leads to the detachment of active substances and the loss of electrical contact between the active substances and the current collector, ultimately resulting in a decline in battery performance. Nanostructured anodes have advantages of high specific surface area, short diffusion path, and the ability to effectively alleviate the volume expansion of electrode material during circulation. Therefore, how to rationally design the nanostructured silicon-based anodes is currently one of the research hotspots. This article first reviews and evaluates the advantages and disadvantages of microstructured and nano-structured silicon anodes in rate performance, discusses cycle stability and volumetric energy density, and discusses and summarizes the lithium storage mechanism of silicon-based materials, with a focus on the influence of some nanostructured silicon anodes and silicon/carbon composites and conductive polymers and silicon/metal composites on the electrochemical properties of materials. Finally, some suggestions and prospects for the future development of silicon-based materials are proposed. Full article

To date, batteries are the most widely used energy storage devices, fulfilling the requirements of different industrial and consumer applications. However, the efficient use of renewable energy sources and the emergence of wearable electronics has created the need for new requirements such as high-speed energy delivery, faster charge–discharge speeds, longer lifetimes, and reusability. This leads to the need for supercapacitors, which can be a good complement to batteries. However, one of their drawbacks is their lower energy storage capability, which has triggered worldwide research efforts to increase their energy density. With the introduction of novel nanostructured materials, hierarchical pore structures, hybrid devices combining these materials, and unconventional electrolytes, significant developments have been reported in the literature. This paper reviews the short history of the evolution of supercapacitors and the fundamental aspects of supercapacitors, positioning them among other energy-storage systems. The main electrochemical measurement methods used to characterize their energy storage features are discussed with a focus on their specific characteristics and limitations. High importance is given to the integral components of the supercapacitor cell, particularly to the electrode materials and the different types of electrolytes that determine the performance of the supercapacitor device (e.g., storage capability, power output, cycling stability). Current directions in the development of electrode materials, including carbonaceous forms, transition metal-based compounds, conducting polymers, and novel materials are discussed. The synergy between the electrode material and the current collector is a key factor, as well as the fine-tuning of the electrode material and electrolyte. Full article

Recent research focuses on replacing metal current collectors with metallized polymer foils. However, this introduces significant challenges during cell production, as manufacturing steps must be adapted. Currently, copper is used as the current collector on the anode side and aluminum on the cathode side. These current collectors are then joined within the cell with an arrester tab. This step, known as contacting, is carried out industrially in pouch cells using ultrasonic welding or laser beam welding. However, since the polymer foil is electrically insulating, the current contacting procedures cannot be directly transferred to the metal–polymer current collectors. In this work, ultrasonic welding, laser beam welding, and a mechanical contacting method are considered, and the challenges arising from the material properties are highlighted. The properties of the joints are discussed as a function of the number of foils and the coating thickness of the metallization. It is demonstrated that successful contacting by ultrasonic welding and mechanical clamping is possible, as both mechanical strength and electrical conductivity are ensured by the joint. Laser beam welding was unsuccessful. Additionally, the electrical resistance is one to two orders of magnitude higher than that of pure aluminum and copper foils, which necessitates further optimization. Furthermore, ultrasonic welding is limited to welding 16 foils or fewer. This does not match industrial requirements. Consequently, novel approaches for contacting metal–polymer current collectors are required. Full article

One of the most promising and heavily researched energy storage systems due to their high energy density, rate capability and extended cycle life are lithium-ion batteries. Their performance and efficiency are nonetheless strongly dependent on their constituent materials and design, including the current collectors. One attractive approach in this respect is the use of metal foams as an alternative to the conventional current collectors. This concept is therefore intended to increase the current collectors’ specific surface area and therefore load more active material by nominal area while keeping the cell architectures simple and less costly. In the present work, nickel is chosen as a model system for a proof of concept of a novel manufacturing method for nickel foams using a combination of 3D printing, coating and electroplating. The purpose is to create geometrically well-defined hollow structures with high porosity and specific surface area density that can rival and partially outperform the commercially available nickel foams. To this end, a 3D printer is used to create geometrically flexible and well-defined open-pored disks of HIPS (high-impact polystyrene), which are then spray coated with a graphite-based conducting layer and subsequently electroplated with a 5–30 µm thin layer of nickel from an additive-free nickel sulfamate electrolyte. Following the coating process, the support structure is dissolved with toluene, resulting in structures with a unique combination of porosity in the range of 92.3–99.1% and an ultra-high specific surface area density up to 46 m²/kg. Morphological characterization by light and scanning electron microscopy has proven that the temporarily required polymer substrate can be mildly and completely removed by the suggested room temperature dissolution process. Full article

A polybenzopyrrole@nickel oxide (Pbp@NiO) nanocomposite was synthesized by an oxidative chemical one-pot method and tested as an active material for hybrid electrodes in an electrochemical supercapattery device. The as-prepared composite material exhibits a desirable 3D cross-linked nanostructured morphology and a synergistic effect between the polymer and metal oxide, which improved both physical properties and electrochemical performance. The unprocessed material was characterized by X-ray diffraction, FTIR and UV–Vis spectroscopy, scanning electron microscopy/energy disperse X-ray analysis, and thermogravimetry. The nanocomposite material was deposited without a binder on gold current collectors and investigated for electrochemical behavior and performance in a symmetrical two- and three-electrode cell setup. A high specific capacity of up to 105 C g⁻¹ was obtained for the Pbp@NiO-based electrodes with a gravimetric energy density of 17.5 Wh kg⁻¹, a power density of 1925 W kg⁻¹, and excellent stability over 10,000 cycles. Full article

For hybrid electric vehicles, supercapacitors are an attractive technology which, when used in conjunction with the batteries as a hybrid system, could solve the shortcomings of the battery. Supercapacitors would allow hybrid electric vehicles to achieve high efficiency and better power control. Supercapacitors possess very good power density. Besides this, their charge-discharge cycling stability and comparatively reasonable cost make them an incredible energy-storing device. The manufacturing strategy and the major parts like electrodes, current collector, binder, separator, and electrolyte define the performance of a supercapacitor. Among these, electrode materials play an important role when it comes to the performance of supercapacitors. They resolve the charge storage in the device and thus decide the capacitance. Porous carbon, conductive polymers, metal hydroxide, and metal oxides, which are some of the usual materials used for the electrodes in the supercapacitors, have some limits when it comes to energy density and stability. Major research in supercapacitors has focused on the design of stable, highly efficient electrodes with low cost. In this review, the most recent electrode materials used in supercapacitors are discussed. The challenges, current progress, and future development of supercapacitors are discussed as well. This study clearly shows that the performance of supercapacitors has increased considerably over the years and this has made them a promising alternative in the energy sector. Full article

With the ever-growing energy storage notably due to the electric vehicle market expansion and stationary applications, one of the challenges of lithium batteries lies in the cost and environmental impacts of their manufacture. The main process employed is the solvent-casting method, based on a slurry casted onto a current collector. The disadvantages of this technique include the use of toxic and costly solvents as well as significant quantity of energy required for solvent evaporation and recycling. A solvent-free manufacturing method would represent significant progress in the development of cost-effective and environmentally friendly lithium-ion and lithium metal batteries. This review provides an overview of solvent-free processes used to make solid polymer electrolytes and composite electrodes. Two methods can be described: heat-based (hot-pressing, melt processing, dissolution into melted polymer, the incorporation of melted polymer into particles) and spray-based (electrospray deposition or high-pressure deposition). Heat-based processes are used for solid electrolyte and electrode manufacturing, while spray-based processes are only used for electrode processing. Amongst these techniques, hot-pressing and melt processing were revealed to be the most used alternatives for both polymer-based electrolytes and electrodes. These two techniques are versatile and can be used in the processing of fillers with a wide range of morphologies and loadings. Full article

With the urgent requirement for high-performance rechargeable Li-S batteries, besides various carbon materials and metal compounds, lots of conducting polymers have been developed and used as components in Li-S batteries. In this review, the synthesis of polyaniline (PANI), polypyrrole (PPy) and polythiophene (PTh) is introduced briefly. Then, the application progress of the three conducting polymers is summarized according to the function in Li-S batteries, including coating layers, conductive hosts, sulfur-containing compounds, separator modifier/functional interlayer, binder and current collector. Finally, according to the current problems of conducting polymers, some practical strategies and potential research directions are put forward. We expect that this review will provide novel design ideas to develop conducting polymer-containing high-performance Li-S batteries. Full article