Search Results (3)

Interference fit is often used in rotating machinery to transmit torque and force. The actual interference value is uncertain due to factors such as manufacturing errors and operating conditions, resulting in a gap between the response of the system and theoretical results. Therefore, the interval method is used to study the magnetically suspended dual-rotor system (MSDS) with uncertainty of interference-fit value. Firstly, a theoretical model of the MSDS was established using the finite element method, and the influence mechanism of the interference value on the rotor bending stiffness was derived. Then, the rotor stiffness range was obtained from the uncertain range of interference value. Finally, the dynamic response of the MSDS was studied based on the Chebyshev interval method. The research results indicate that the uncertainty of interference value has an effect on the vibration response of the MSDS. The vibration response of the system is most affected near the first-order bending critical speed, and the effect on rotor response is relatively small in other angular speed regions. The research results can provide a basis for the design of rotor systems. Full article

Magnetic suspended dual-rotor systems (MSDS) provide the potential to significantly improve the performance of aero-engines by eliminating the wear and lubrication system, and solve vibration control issues effectively. However, the nonlinear dynamics of MSDS with rubbing is rarely investigated. In this work, the nonlinear support characteristics of active magnetic bearings (AMBs) are described by the equivalent magnetic circuit method, the impact force is characterized by the Lankarani–Nikravesh model, and the nonlinear dynamic model is established using the finite element method. On this basis, the influence of speed ratio on the nonlinear dynamics is investigated. Simulation results show that the fundamental sub-synchronous vibration of period n is the dominant motion of MSDS, where n is determined by the speed ratio. The frequency components of sub-synchronous vibrations of period k are integer multiples of the minimum dimensionless frequency component 1/k, where k is a positive integral multiple of n. Quasi-periodic and chaotic vibrations are more likely to occur near critical speeds, and their main frequency components can be expressed as a variety of combined frequency components of the rotating frequency difference and its fractional frequency. To reduce the severity of fluctuating stresses stemming from complicated non-synchronous vibrations, speed ratios, corresponding to smaller n and AMB control parameters attenuating vibration amplitude or avoiding critical speeds, are suggested. Full article

The magnetic suspended dual-rotor system (MSDS) has the advantage of a high power density. The system can be used in high-speed rotating machinery. The major purpose of this study is to predict the unbalance response of the MSDS considering the nonlinear bearing characteristics of active magnetic bearings (AMBs). Firstly, the nonlinear bearing model was established by a non-linear magnetic circuit method (NMCM). The model considers magnetic flux leakage, magnetic saturation, and working position flotation accurately. Then, the dynamic model of the system was established by using the finite element method and solved by the Newmark-β method. Finally, the effects of external load, rotational speeds, and control parameters were studied. Axial trajectory diagrams, stability zone diagrams, and waterfall diagrams were employed to analyze the dynamic behaviors of the MSDS. The results indicate that the external load, rotational speeds, and control parameters have a significant impact on the unbalance response of the system. Super harmonics of rotational frequencies and their combined frequencies may be excited by heavy load conditions. Appropriate control parameters can suppress the nonlinear phenomena. The obtained results of this research will contribute to the design and fault diagnosis of MSDSs. Full article