Search Results (2)

An ultrafast laser system combined with an optical delay line allowed ablation and in-scription at 1 kHz and 1 GHz pulse burst within transparent polyimide films. The two-photon-induced absorption results in clean surface ablation, while inscription results in polymer decomposition, creating carbonised regions within the polymer. Three pulse bursts at 1 GHz increased the observed coupling to the material significantly. Modified regions (with linewidths down to a few microns) were investigated using optical microscopy, white light interferometry, SEM and Raman spectroscopy, supporting the increasing carbon density relative to the pristine polymer. As depth of field was only a few microns at high NA, 3D micro-structuring was achieved. Polymer decomposition produces gaseous products, resulting in internal stress and thus affecting inscription fidelity. An inscribed subsurface electrode with dimensions of 5 mm × 0.3 mm × 3 μm connected to conducting vias had a resistance of R = 10.6 ± 0.2 kΩ, along with resistivity of ρ ~ 0.19 Ω cm; hence, it had DC conductivity, σ ~ 5.3 Scm⁻¹. This conductivity is similar to that of bulk graphite and could well form the basis of future flexible sensors, demonstrating single-step 3D subsurface inscription of carbon or laser-induced graphene structures. Full article

Laser-inscribed graphene (LIG) is an emerging material for micro-electronic applications and is being used to develop supercapacitors, soft actuators, triboelectric generators, and sensors. The fabrication technique is simple, yet the batch-to-batch variation of LIG quality is not well documented in the literature. In this study, we conduct experiments to characterize batch-to-batch variation in the manufacturing of LIG electrodes for applications in electrochemical sensing. Numerous batches of 36 LIG electrodes were synthesized using a CO₂ laser system on polyimide film. The LIG material was characterized using goniometry, stereomicroscopy, open circuit potentiometry, and cyclic voltammetry. Hydrophobicity and electrochemical screening (cyclic voltammetry) indicate that LIG electrode batch-to-batch variation is less than 5% when using a commercial reference and counter electrode. Metallization of LIG led to a significant increase in peak current and specific capacitance (area between anodic/cathodic curve). However, batch-to-batch variation increased to approximately 30%. Two different platinum electrodeposition techniques were studied, including galvanostatic and frequency-modulated electrodeposition. The study shows that formation of metallized LIG electrodes with high specific capacitance and peak current may come at the expense of high batch variability. This design tradeoff has not been discussed in the literature and is an important consideration if scaling sensor designs for mass use is desired. This study provides important insight into the variation of LIG material properties for scalable development of LIG sensors. Additional studies are needed to understand the underlying mechanism(s) of this variability so that strategies to improve the repeatability may be developed for improving quality control. The dataset from this study is available via an open access repository. Full article