Search Results (8)

The utilization of vegetable oil in the production of polymeric material has gained interest due to its proven ability to replace nonrenewable petroleum sources, as it is readily modified via chemical reaction to produce polyol and subsequently for polyurethane production. Jatropha oil (JO), a second-generation feedstock, is one of the suitable candidates for polyester polyol synthesis because it contains a high percentage of unsaturated fatty acids. In this study, jatropha-based polyester polyols (JOLs) with different hydroxyl values were successfully synthesized via a two-step method: epoxidation followed by oxirane ring-opening reaction. Ring-opening reagents; methanol, ethanol, and isopropanol were used to produce polyol with hydroxyl number of 166, 180, and 189 mg/KOH, respectively. All the synthesized JOLs exhibited a Newtonian to shear thinning behavior in the measured shear rate ranges from 10 to 1000 s⁻¹ at 25 °C. The viscosity of a JOL ring-opened with methanol, isopropanol, and ethanol was 202, 213, and 666 mPa·s, respectively, at 20 °C and 100 s⁻¹, which is within the range of commercially available polyols. Successively, the JOLs were reacted with isophorone diisocyanate (IPDI) to produce polyurethane prepolymer by utilizing 2,2-dimethylol propionic acid (DMPA) as an emulsifier. The prepolymer was then dispersed in water to produce a waterborne polyurethane dispersion. Colloidal stability of the jatropha-based polyurethane dispersions (JPUDs) were investigated by particle size analysis. A JPUD with a small particle size in the range of 6.39 to 43.83 nm was obtained, and the trend was associated with the soft segment of the polyol in the formulation. The zeta potentials of the JPUs ranged from −47.01 to −88.9 mV, indicating that all synthesized JPUs had high dispersity and stability. The efficient synthesis procedure, low cost, and excellent properties of the resulting product are thought to offer an opportunity to use jatropha oil as a sustainable resource for polyester polyol preparation. Full article

Up to date, most metalworking fluids (MWFs) are emulsions made of petroleum-derived oil bases and sodium petroleum sulphonate emulsifiers. They are not readily biodegradable, and their waste is hazardous for users and the environment. Therefore, green MWFs are required for achieving cleaner production processes. Recently, various MWFs have been developed using vegetable oil bases to meet biodegradability to some extent. However, the emulsifier has been scarcely replaced by a green product. This research aims to produce and evaluate Pickering emulsions made of Jatropha oil (JO) and partially deacetylated and fibrillated chitin (PDFC) as emulsifiers at different concentrations. JO is a non-edible biodegradable oil with remarkable lubricity properties, while PDFC is produced by extracting chitin from waste heads and shells of the shrimp species Litopenaeus vannameii, followed by partial deacetylation and further fibrillation, which improves wettability and stabilization. The prepared emulsions were characterized in terms of creaming index and size of emulsion droplets and evaluated as MWFs in actual turning operations of AISI 1018 steel bars via minimum quantity lubrication (MQL) technique. The findings suggest PDFC as a potential eco-friendly emulsifier to form green MWFs with acceptable stability generating low cutting forces and significant workpiece finishing and chips quality. Full article

Nanofluids are considered as the next generation of dielectric fluids due to their higher thermal conductivity and dielectric properties. In this investigation, locally produced ester oils, such as rice bran oil (RBO) and jatropha oil (JO), were compared with mineral oil (MO). Initially, hydrophilic SiO2 nano particles were used to prepare nanofluids using RBO and MO. However, results showed that with loading of nanoparticles (NPs) up to 0.075 g/L, the dielectric strength (DS) of MO based NFs increased but decreased drastically with further increase in loading as these suffered agglomeration and sedimentation in less than 72 h. To overcome this drawback, NPs were functionalized under plasma discharge. These efforts also did not yield many favorable results. Instead, hydrophobic fumed silica NPs grafted with hexamethyldi-siloxane (HMDS) were utilized for further study. Plasma treated NFs exhibited improved DS, as well as excellent dispersibility and stability. Full article

Jatropha oil-based polyol (JOL) was prepared from crude Jatropha oil via an epoxidation and hydroxylation reaction. During the isocyanation step, two different types of diisocyanates; 2,4-toluene diisocyanate (2,4-TDI) and isophorone diisocyanate (IPDI), were introduced to produce Jatropha oil-based polyurethane acrylates (JPUA). The products were named JPUA-TDI and JPUA-IPDI, respectively. The success of the stepwise reactions of the resins was confirmed using ¹H nuclear magnetic resonance (NMR) spectroscopy to support the Fourier-transform infrared (FTIR) spectroscopy analysis that was reported in the previous study. For JPUA-TDI, the presence of a signal at 7.94 ppm evidenced the possible side reactions between urethane linkages with secondary amine that resulted in an aryl-urea group (Ar-NH-COO-). Meanwhile, the peak of 2.89 ppm was assigned to the α-position of methylene to the carbamate (-CH₂NHCOO) group in the JPUA-IPDI. From the rheological study, JO and JPUA-IPDI in pure form were classified as Newtonian fluids, while JPUA-TDI showed non-Newtonian behaviour with pseudoplastic or shear thinning behaviour at room temperature. At elevated temperatures, the JO, JPUA-IPDI mixture and JPUA-TDI mixture exhibited reductions in viscosity and shear stress as the shear rate increased. The JO and JPUA-IPDI mixture maintained Newtonian fluid behaviour at all temperature ranges. Meanwhile, the JPUA-TDI mixture showed shear thickening at 25 °C and shear thinning at 40 °C, 60 °C and 80 °C. The master curve graph based on the shear rate for the JO, JPUA-TDI mixture and JPUA-IPDI mixture at 25 °C, 40 °C, 60 °C and 80 °C was developed as a fluid behaviour reference for future storage and processing conditions during the encapsulation process. The encapsulation process can be conducted to fabricate a self-healing coating based on a microcapsule triggered either by air or ultra-violet (UV) radiation. Full article

Crude jatropha oil (JO) was modified to form jatropha oil-based polyol (JOL) via two steps in a chemical reaction known as epoxidation and hydroxylation. JOL was then reacted with isocyanates to produce JO-based polyurethane resin. In this study, two types of isocyanates, 2,4-toluene diisocyanate (2,4-TDI) and isophorone diisocyanate (IPDI) were introduced to produce JPUA-TDI and JPUA-IPDI respectively. 2,4-TDI is categorised as an aromatic isocyanate whilst IPDI is known as a cycloaliphatic isocyanate. Both JPUA-TDI and JPUA-IPDI were then end-capped by the acrylate functional group of 2-hydroxyethyl methacrylate (HEMA). The effects of that isocyanate structure were investigated for their physico, chemical and thermal properties. The changes of the functional groups during each synthesis step were monitored by FTIR analysis. The appearance of urethane peaks was observed at 1532 cm⁻¹, 1718 cm⁻¹ and 3369 cm⁻¹ while acrylate peaks were detected at 815 cm⁻¹ and 1663 cm⁻¹ indicating that JPUA was successfully synthesised. It was found that the molar mass of JPUA-TDI was doubled compared to JPUA-IPDI. Each resin showed a similar degradation pattern analysed by thermal gravimetric analysis (TGA). For the mechanical properties, the JPUA-IPDI-based coating formulation exhibited a higher hardness value but poor adhesion compared to the JPUA-TDI-based coating formulation. Both types of jatropha-based polyurethane acrylate may potentially be used in an ultraviolet (UV) curing system specifically for clear coat surface applications to replace dependency on petroleum-based chemicals. Full article

The reduction of high acid value (AV) of inedible jatropha oil (JO) by esterification with isopropanol (IPA), which is a common alcohol solvent waste in Taiwan’s high-tech industry, was studied. The decrease of AV is beneficial for the subsequent transesterification to produce JO biodiesel (i.e., biodiesel of fatty acid isopropyl ester (FAIE)). Acid catalyst (H₂SO₄) and a novel mixing/emulsion technique using ultrasound irradiation (UI) were applied to promote and facilitate the esterification process. The results showed that increased IPA/oil molar ratio (M_IOE) can significantly reduce the AV, kinematic viscosity (KV), density (ρ_LO), and water content (M_W) of esterified JO, while also providing the benefit of enhancing the yield (Y_F) of biodiesel of FAIE. For example, with M_IOE = 5 at esterification temperature (T_E) = 394.2 K (393.8–394.7 K), a reduction of AV of 99.25% with Y_F of 67.15% can be achieved. Free fatty acid (FFA) was reduced from 18.06 wt.% to 0.14 wt.%, indicating 17.92 wt.% out of 18.06 wt.% of FFA was esterified to FAIE. As a result, among the Y_F of 67.15%, 49.23% (= 67.15 wt.% deducting 17.92 wt.%) was contributed by the transesterification of triglycerides. By esterification of high FFA-containing raw JO with acid catalyst, one can not only avoid saponification, but also reduce the loading of the subsequent alkali-catalyzed transesterification. Moreover, increasing T_E from 394.2 to 454.4 K further reduced AV (from 0.27 to 0.084 mg KOH/g) and M_W (from 0.27 to 0.043 wt.%), but, on the other hand, it increased KV (from 14.62 to 25.2 mm²/s) and ρ_LO (from 901.6 to 913.3 kg/m³), while it decreased Y_F (from 67.15 to 25.84%). In sum, IPA was successfully used as a replacement for methanol in the esterification of JO while UI provided mixing/emulsion along with heating resulting from cavitation for the system. Full article

This study used thermal cracking with hydrogen (HTC) to produce bio-fuel oil (BFO) from jatropha oil (JO) and to improve its quality. We conducted HTC with different hydrogen pressures (P_H2; 0–2.07 MPa or 0–300 psig), retention times (t_r; 40–780 min), and set temperatures (T_C; 623–683 K). By applying HTC, the oil molecules can be hydrogenated and broken down into smaller molecules. The acid value (AV), iodine value, kinematic viscosity (KV), density, and heating value (HV) of the BFO produced were measured and compared with the prevailing standards for oil to assess its suitability as a substitute for fossil fuels or biofuels. The results indicate that an increase in P_H2 tends to increase the AV and KV while decreasing the HV of the BFO. The BFO yield (Y_BFO) increases with P_H2 and t_r. The above properties decrease with increasing T_C. Upon HTC at 0.69 MPa (100 psig) H₂ pressure, 60 min time, and 683 K temperature, the Y_BFO was found to be 86 wt%. The resulting BFO possesses simulated distillation characteristics superior to those of boat oil and heavy oil while being similar to those of diesel oil. The BFO contains 15.48% light naphtha, 35.73% heavy naphtha, 21.79% light gas oil, and 27% heavy gas oil and vacuum residue. These constituents can be further refined to produce gasoline, diesel, lubricants, and other fuel products. Full article

One key reason for the failure of Jatropha plantation is the use of non-improved planting materials. We present in this paper a Jatropha variety (JO S2) through selective breeding with much better seed productivity than wild accessions as proven by field trials in Singapore and India. In a single farm trial in Singapore for two years, a comparison was conducted with accessions from China, India, Indonesia and Africa. It was found that all traits studied like seed yield, seed kernel content, seed oil content, fatty acid composition, phosphorus content and PE content differed significantly among and within the wild accessions. Overall, JO S2 was the best performer with the highest seed yield, high oil content and low phosphorus content. On two sites in Tamil Nadu, Southern India, this Jatropha variety produced up to 2.95 ton/ha of dry seeds in the first year and up to 4.25 ton/ha of dry seeds in the second year, much better than the local variety control. We attribute its higher seed productivity to early flowering, better self-branching, more flower/fruiting bunches, more fruits per bunch and importantly, better uniformity among plants. This exemplifies that breeding has improved Jatropha seed productivity which will lead to better economics for Jatropha plantation. Full article