Search Results (7)

The paper identifies and describes the possibilities for heat and mechanical energy recovery within refrigeration systems using CO₂ as a working fluid, employed in commercial and industrial applications. The heat and mechanical energy recovery methods that can be utilized for beneficial purposes are taken into consideration. These methods could increase the energy efficiency of the refrigeration system or the building in which it operates. This paper summarizes various configurations and recovery methods and critically compares and evaluates them (COP improvements, exergy performance, and system integration complexity) based on the data available in the literature. As a result, the internal heat exchangers can be used as a superheater, in which case the COP can increase to 35%. If the internal heat exchanger is used as a subcooler, it could lead to a COP increase of 17% compared to a CO₂ refrigeration system without subcooling for an evaporating temperature of −10 °C and the temperature of the gas cooler outlet of 30 °C. The heat and mechanical energy recovery possibilities are presented using the available scientific literature. Full article

Recently, studies on accelerator-based boron neutron capture therapy (AB-BNCT) systems for cancer treatment have attracted the attention of researchers around the world. A neutron source can be obtained through the impingement of high-intensity proton beams emitted from the accelerator onto the target. This process would deposit a large amount of heat within this target. A thermal management system design is needed for AB-BNCT systems to prevent the degradation of the target due to thermal/mechanical loading. However, there are few studies that investigate this topic. In this paper, a cooling channel with a boiling heat transfer mechanism is numerically designed for thermal management in order to remove heat deposited in the Be target of the AB-BNCT system of Heron Neutron Medical Corp. A three-dimensional (3D) CFD methodology with a two-fluid model and an RPI wall boiling model is developed to investigate its availability. Two subcooled boiling experiments from previous works are adopted to validate the present CFD boiling model. This validated model can be confidently applied to assist in thermal management design for the AB-BNCT system. Based on the simulation results under the typical operating conditions of the AB-BNCT system set by Heron Neutron Medical Corp., the present coolant channel employing the boiling heat transfer mechanism can efficiently remove the heat deposited in the Be target, as well as maintain its integrity during long-term operation. In addition, compared with the channel with the single-phase convection traditionally designed for an AB-BNCT system, the boiling heat transfer mechanism can result in a lower peak temperature in the Be target and its corresponding deformation. Full article

Emulsions containing crystalline dispersed phases hold significant importance in pharmaceutical, chemical, and life science industries. The industrial agitation and storage of these emulsions can prompt crystallization effects within the flow field, intersecting with the primary nucleation mechanisms. Notably, contact-mediated nucleation, in which subcooled droplets crystallize upon contact with a crystalline particle, and shear-induced crystallization due to droplet deformation, are both conceivable phenomena. This study delves into the crystallization processes of emulsions in a 1 L stirred vessel, integrating an ultrasonic probe to monitor droplet crystallization progression. By scrutinizing the influence of the flow field and of the emulsifiers stabilizing the droplets, our investigation unveils the direct impact of enhanced rotational speed on accelerating the crystallization rate, correlating with increased energy input. Furthermore, the concentration of emulsifiers is observed to positively affect the crystallization process. Significantly, this pioneering investigation marks the first evaluation of emulsion crystallization considering the overlapping nucleation mechanisms seen in industrial production of melt emulsions. The findings offer valuable insights for more systematic control strategies in emulsion crystallization processes, promising more efficient and sustainable industrial practices by enabling targeted application of shear and surfactants. Full article

The resulting quality of castings indicates the correlation of the design of the mold inlet system and the setting of technological parameters of casting. In this study, the influence of design solutions of the inlet system in a pressure mold on the properties of Al-Si castings was analyzed by computer modelling and subsequently verified experimentally. In the process of computer simulation, the design solutions of the inlet system, the mode of filling the mold depending on the formation of the casting and the homogeneity of the casting represented by the formation of shrinkages were assessed. In the experimental part, homogeneity was monitored by X-ray analysis by evaluating the integrity of the casting and the presence of pores. Mechanical properties such as permanent deformation and surface hardness of castings were determined experimentally, depending on the height of the inlet notch. The height of the inlet notch has been shown to be a key factor, significantly influencing the properties of the die-cast parts and influencing the speed and filling mode of the mold cavity. At the same time, a significant correlation between porosity and mechanical properties of castings is demonstrated. With the increasing share of porosity, the values of permanent deformation of castings increased. It is shown that the surface hardness of castings does not depend on the integrity of the castings but on the degree of subcooling of the melt in contact with the mold and the formation of a fine-grained structure in the peripheral zones of the casting. Full article

CO₂ transcritical booster architectures are widely analyzed to be applied in centralized commercial refrigeration plants in consonance with the irrevocable phase-out of HFCs. Most of these analyses show the limitations of CO₂ cycles in terms of energy efficiency, especially in warm countries. From the literature, several improvements have been proposed to raise the booster efficiency in high ambient temperatures. The use of economizers is an interesting technique to reduce the temperature after the gas cooler and to improve the energy efficiency of transcritical CO₂ cycles. The economizer cools down the high pressure’s line of CO₂ by evaporating the same refrigerant extracted from another point of the facility. Depending on the extraction point, some configurations are possible. In this work, different booster architectures with economizers have been analyzed and compared. From the results, the combination of the economizer with the additional compressor allows obtaining energy savings of up to 8.5% in warm countries and up to 4% in cold countries with regard to the flash-by-pass arrangement and reduce the volumetric displacement required of the MT compressors by up to 37%. Full article

Different alternatives are being studied nowadays in order to enhance the behavior of transcritical CO₂ refrigeration plants. Among the most studied options, subcooling is one of the most analyzed methods in the last years, increasing cooling capacity and Coefficient Of Performance (COP), especially at high hot sink temperatures. A new cycle, called integrated mechanical subcooling cycle, has been developed, as a total-CO₂ solution, to provide the subcooling in CO₂ transcritical refrigeration cycles. It corresponds to a promising solution from the point of view of energy efficiency. The purpose of this work is to present, for the first time, thermodynamic analysis of a CO₂ refrigeration cycle with integrated mechanical subcooling cycle from first and second law approaches. Using simplified models of the components, the optimum operating conditions, optimum gas-cooler pressure, and subcooling degree are determined in order to obtain the maximum COP. The main energy parameters of the system were analyzed for different evaporation levels and heat rejection temperatures. The exergy destruction was analyzed for each component, identifying the elements of the system that introduce more irreversibilities. It has been concluded that the new cycle could offer COP improvements from 11.7% to 15.9% in relation to single-stage cycles with internal heat exchanger (IHX) at 35 °C ambient temperature. Full article

The new configuration of a transcritical CO₂ ejector expansion refrigeration cycle combined with a dedicated mechanical subcooling cycle (EMS) is proposed. Three mass ratios of R32/R1234ze(Z) (0.4/0.6, 0.6/0.4, and 0.8/0.2) were selected as the refrigerants of the mechanical subcooling cycle (MS) to further explore the possibility of improving the EMS cycle’s performance. The thermodynamic performances of the new cycle were evaluated using energetic and exergetic methods and compared with those of the transcritical CO₂ ejector expansion cycle integrated with a thermoelectric subcooling system (ETS). The results showed that the proposed cycle presents significant advantages over the ETS cycle in terms of the ejector performance and the system energetic and exergetic performances. Taking the EMS cycle using R32/R1234ze(Z) (0.6/0.4) as the MS refrigerant as an example, the improvements in the coefficient of performance and system exergy efficiency were able to reach up to 10.27% and 15.56%, respectively, at an environmental temperature of 35 °C and evaporation temperature of −5 °C. Additionally, the advantages of the EMS cycle were more pronounced at higher environmental temperatures. Full article