Search Results (3)

Comparative analysis of nanostructured multilayer Cr/(Cr/a-C)ml coatings on HS6-5-2 steel was carried out. The coatings were deposited at various chromium target power values using PVD technology, particularly the magnetron sputtering method. The effect of different technological regimes on the properties of the nanostructured multilayer Cr/(Cr/a-C)ml coatings was studied. Identical characterization methods were used for the three types of coatings obtained. Cross-sections of the coated samples were prepared in order to directly determine the thickness of the resulting coatings, their uniformity, and the presence of defects or imperfections, both at the substrate–coating interface and within the coatings themselves. Calotest and Daimler-Benz adhesion test were also performed to evaluate the coated layers’ thickness and evaluate their adhesion strength. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) analyses were carried out to define the chemical composition of the multilayered coatings. To evaluate the hardness and modulus of elasticity of the resulting coatings, nanoindentation measurements were also conducted. The data obtained under the three different deposition regimes were analyzed and compared, which allowed us to assess the influence of the chromium target power during the deposition process on the properties of the obtained coatings. Full article

Revealing the interface effect on lubrication is great significance for designing high performance water-based lubricating friction pairs. In this study, a new thin film lubrication numerical model considering the electrical double layer (EDL) effect with an imperfect coating in point contact is proposed, and the validity and effectiveness of the model is verified. The numerical results show that increasing the zeta potential increases the film thickness, which indicates that the EDL effect can improve the firm lubricated film formation. However, the effect of the zeta potential on the von Mises stress is very small because the liquid film pressure remains constant at different surface potentials. On the other hand, with an increase in coating thickness, the effects of the coating on the film thickness and pressure gradually become evident, but the von Mises stress is affected by the imperfectly bonded interface and coating thickness. Finally, the effect of surface roughness on thin film lubrication was analyzed. The liquid film thickness slightly decreased and the occurrence of stress concentration on the surface coating was evident. The proposed model was expected to provide a calculation basis for solving the thin film lubrication problem of coatings affected by the EDL. Full article

Transferring laser-based sensors into industrial applications (for instance, for contact and destruction-free inline quality control of alumina alloys) is very challenging due to laser-safety regulations and the complex implementation requirements of individual technological infrastructures. In order to open laser-based sensor technology even for small to medium size enterprises, we introduce a prototyping platform for laser-based sensor technologies that enables fast, error-free, flexible and low-cost transformations in the industry. As an example, the transformation of a laser-based sensor concept using coherent light scattering at technical insulating films is shown. The transformation of this type of sensor for inline quality control is particularly demanding due to the requirements of probing transparent conversion coatings (with a thickness of less than 70 nm) that commonly applied electronic techniques fail to affect. The conversion films are produced on the top of cold-rolled, unpolished alumina so that coherently scattered laser light is regarded as superposition from diffuse scattering processes at the surfaces/interfaces, inclusions, and/or layer imperfections. Analysis is realized by extending the principal approach of reflectometry and considering the role of diffuse and specular scattering together with the concepts of light interferometry. The functionality of the transformed sensor was successfully validated using five different conversion coating thicknesses on AA3003 alumina substrates. Full article