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Keywords = hydraulic variable pitch system

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24 pages, 5413 KB  
Article
System Identification of a Servo-Valve Controlled Hydraulic Cylinder Operating Under Variable Load
by Daniel Catalin Stroita, Dorin Bordeasu and Florin Dragan
Mathematics 2025, 13(3), 341; https://doi.org/10.3390/math13030341 - 22 Jan 2025
Cited by 7 | Viewed by 3839
Abstract
This work presents an in-depth study on the system identification of a servo-valve controlled hydraulic cylinder operating under variable load. This research addresses the growing demand for improved control systems (enhancing time response, settling time, and precision) in variable load hydraulic actuators, such [...] Read more.
This work presents an in-depth study on the system identification of a servo-valve controlled hydraulic cylinder operating under variable load. This research addresses the growing demand for improved control systems (enhancing time response, settling time, and precision) in variable load hydraulic actuators, such as those used in blade pitching systems of wind turbines. The paper begins by detailing the experimental setup, followed by the development of the system’s mathematical model, a fourth-order transfer function (TF). The experimental data collected by a proposed data acquisition system are used for the dynamic identification of the hydraulic setup using periodical signals as commands. All possible combinations of TFs up to order 8 are identified. After an initial visual preselection of the 15 most accurate ones, analyses comparing quality indicators between the measured (experimental) and the TF (simulated) step and sinusoidal responses are conducted to determine the most accurate TF. The paper concludes with the presentation and analysis of the dynamic model, identified as being a fourth-order TF, which replicates the system dynamics with the greatest fidelity. It provides an identification methodology with significant potential for industry practitioners aiming to improve, optimize, and enhance control strategies for variable load hydraulic actuators. Full article
(This article belongs to the Special Issue Mathematical Applications in Industrial Engineering)
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18 pages, 12876 KB  
Article
Adaptive Disturbance Rejection and Power Smoothing Control for Offshore Hydraulic Wind Turbines Based on Pitch and Motor Tilt Angles
by Guisheng Yang, Lijuan Chen, Pengyang Cai, Wei Gao and Chao Ai
Energies 2024, 17(24), 6244; https://doi.org/10.3390/en17246244 - 11 Dec 2024
Cited by 7 | Viewed by 1557
Abstract
This paper investigates an adaptive disturbance rejection control (ADRC) strategy for dual-variable power smoothing for hydraulic wind turbine systems deployed in marine environments. Initially, fluctuations in wind speed induce variations in the output torque and rotational speed of the wind turbine; this study [...] Read more.
This paper investigates an adaptive disturbance rejection control (ADRC) strategy for dual-variable power smoothing for hydraulic wind turbine systems deployed in marine environments. Initially, fluctuations in wind speed induce variations in the output torque and rotational speed of the wind turbine; this study examines the interaction between these two variables and subsequently decouples them. An innovative dual-variable anti-disturbance control strategy is proposed, which independently regulates the pitch angle of the rotor and the swing angle of the variable motor to mitigate fluctuations in both speed and torque, thereby achieving a smoother system output power. The simulation results obtained through MATLAB/Simulink (Version R2022a) indicate that employing the proposed control strategy leads to an 8.31% reduction in power generation compared to optimal power tracking strategies while enhancing output power stability by 56.67%. Furthermore, the effective smoothing of power fluctuations is accomplished without necessitating energy storage devices. Finally, the effectiveness of the power smooth output control strategy proposed in this paper was verified based on a semi-physical simulation experimental platform for a 30 kW hydraulic wind turbine. The control method proposed in this paper provides a theoretical basis for the promotion and application of hydraulic wind turbines with stable power output. Full article
(This article belongs to the Section A3: Wind, Wave and Tidal Energy)
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18 pages, 7524 KB  
Article
Adaptive Robust Control for Pump-Controlled Pitch Systems Facing Wind Speed and System Parameter Variability
by Tiangui Zhang, Bo Yu, Xuewei Wang, Yinping Liu, Gexin Chen, Keyi Liu, Chao Ai and Lihui Wang
Appl. Sci. 2024, 14(22), 10218; https://doi.org/10.3390/app142210218 - 7 Nov 2024
Cited by 2 | Viewed by 2097
Abstract
This paper proposes an Adaptive Robust Control (ARC) strategy for pump-controlled pitch systems in large wind turbines to address challenges in control accuracy and energy efficiency. First, a mathematical model integrating pitch angle dynamics and hydraulic characteristics is established, with pitch angle, pitch [...] Read more.
This paper proposes an Adaptive Robust Control (ARC) strategy for pump-controlled pitch systems in large wind turbines to address challenges in control accuracy and energy efficiency. First, a mathematical model integrating pitch angle dynamics and hydraulic characteristics is established, with pitch angle, pitch angular velocity, and hydraulic cylinder thrust as state variables. Then, an ARC strategy is designed using the backstepping method and incorporating parameter adaptation to handle system nonlinearities and uncertainties. The controller parameters are optimized using Particle Swarm Optimization (PSO) under wind disturbance conditions, and comparative analyses are conducted with traditional PID control. The numerical simulation results show that both controllers achieve similar tracking performance under nominal conditions, with PID achieving a 0.08° maximum error and ARC showing a 0.1° maximum error. However, the ARC strategy demonstrates superior robustness under parameter variations, maintaining tracking errors below 0.15°, while the PID error increases to 1.5°. Physical test bench experiments further validate these findings, with ARC showing significantly better performance during cylinder retraction with 0.1° error compared to PID’s 0.7° error. The proposed control strategy effectively handles both the inherent nonlinearities of the pump-controlled system and external disturbances, providing a practical solution for precise pitch control in large wind turbines while maintaining energy efficiency through the pump-controlled approach. Full article
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19 pages, 8119 KB  
Article
Design and Optimization of Low Impact Shift Control Strategy for Aviation Transmission Power System Based on Response Surface Methodology
by Jiangming Wu, Hongzhi Yan, Zhibin Zheng and Xiaokang Li
Appl. Sci. 2023, 13(22), 12115; https://doi.org/10.3390/app132212115 - 7 Nov 2023
Cited by 2 | Viewed by 2050
Abstract
The utilization of a variable-speed power system significantly improves the forward flight speed and cruising range of the helicopter. Nevertheless, the shock of speed and torque during the shift process brings stability and safety problems that cannot be ignored. Thus, swift and stable [...] Read more.
The utilization of a variable-speed power system significantly improves the forward flight speed and cruising range of the helicopter. Nevertheless, the shock of speed and torque during the shift process brings stability and safety problems that cannot be ignored. Thus, swift and stable shift control is a key issue in the research on aviation power systems. This study focuses on the design and optimization of low-impact shift control strategies for a variable-speed power system, which involves multiple control variables, long adjustment times, and uncontrollable risks due to the nonsteady state. A comprehensive power system model that integrates the engine, a two-speed dual-clutch transmission system, and the main rotor was proposed. By selecting the engine fuel flow, friction clutch hydraulic pressure, and rotor pitch angle as input signals, regression fitting models between the input signals’ starting time points and speed or torque shock were obtained using Response Surface Methodology (RMS). The interaction effect of multiple time series was analyzed, and four kinds of low-impact nonlinear programming multi-objective optimized models for speed or torque are proposed. The results indicate that the P values of the RMS fitting models at upshift and downshift are less than 0.0001 and 0.05, respectively, which are highly significant and can effectively predict the shift dynamic response; under the optimized upshift and downshift control strategy, the speed and torque shock are reduced by 5–10%. Full article
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17 pages, 8606 KB  
Article
Hydrodynamic Optimization for Design of a Submersible Axial-Flow Pump with a Swept Impeller
by Youn-Sung Kim, Man-Woong Heo, Hyeon-Seok Shim, Bong-Soo Lee, Dong-Hwan Kim and Kwang-Yong Kim
Energies 2020, 13(12), 3053; https://doi.org/10.3390/en13123053 - 12 Jun 2020
Cited by 16 | Viewed by 3968
Abstract
Submersible pumps are now in high demand due to the sporadic occurrence of recent torrential rains. The current study was carried out to investigate the hydraulic characteristics of a submersible axial-flow pump with a swept impeller and to optimize the impeller and diffuser [...] Read more.
Submersible pumps are now in high demand due to the sporadic occurrence of recent torrential rains. The current study was carried out to investigate the hydraulic characteristics of a submersible axial-flow pump with a swept impeller and to optimize the impeller and diffuser shapes of the pump to enhance the hydraulic performance. Three-dimensional Reynolds-averaged Navier–Stokes equations were solved with the shear stress transport turbulence model. The governing equations were discretized using the finite volume method, and unstructured tetrahedral and hexahedral meshes were used in the grid system. The optimal grid system was selected through a grid dependency test. A performance test for the submersible axial-flow pump was carried out experimentally, and the results of the numerical analysis were validated against the experimental results. The hydraulic efficiency and the total head were used as objective functions. For the first optimization, a multi-objective optimization was carried out to simultaneously improve the objective functions through a hybrid multi-objective evolutionary algorithm coupled with a response surface approximation by varying the swept angle and pitch angle of the blades of the rotating impeller. The second multi-objective optimization was performed using two design variables, i.e., the inlet angle and the length of the diffuser vanes, to simultaneously increase the objective functions. Clustered optimum designs in the Pareto optimal solutions yielded significant increases in the objective function values as compared with the reference design. Full article
(This article belongs to the Section A3: Wind, Wave and Tidal Energy)
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20 pages, 804 KB  
Article
Petri Net Model and Reliability Evaluation for Wind Turbine Hydraulic Variable Pitch Systems
by Xiyun Yang, Jinxia Li, Wei Liu and Peng Guo
Energies 2011, 4(6), 978-997; https://doi.org/10.3390/en4060978 - 23 Jun 2011
Cited by 34 | Viewed by 13286
Abstract
Based on an analysis of the working principles of the hydraulic variable pitch system of a wind turbine, a novel Petri net model and reliability evaluation method are proposed. First, Petri net theory is adopted to build a model for each discrete state [...] Read more.
Based on an analysis of the working principles of the hydraulic variable pitch system of a wind turbine, a novel Petri net model and reliability evaluation method are proposed. First, Petri net theory is adopted to build a model for each discrete state of the operation of the hydraulic pitch system of the wind turbine and at the same time a fault Petri net model is established. Then through qualitative analysis and quantitative calculations based on the fault Petri net, the system reliability indexes are obtained. During the qualitative analysis process, in order to more conveniently find the minimal cut sets of the fault Petri net, a Visual C++ 6.0-based algorithm is compiled and the minimal cut sets are tested correctly with another method. During the quantitative calculation process, the fault probability has been obtained from the equations according to the fault probability of libraries and transitions between different states. Not only does the proposed Petri net describe the structure, function and operation of the hydraulic pitch system with a graphic language, but the fault Petri net model can also clearly express the logical relations among faults. The novel Petri net model offers simple calculations and the prospect of broad applicability and the new reliability evaluation method provides an important reference for the performance evaluation of these systems. Full article
(This article belongs to the Special Issue Wind Energy 2011)
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