Search Results (9)

Aiming at the problems of the large storage, complex composition, low comprehensive utilization rate, and high environmental impact of coal gangue, this paper carried out experimental research on the preparation of iron oxide red from high-iron gangue by calcination activation, acid leaching, extraction, and the hydrothermal synthesis of coal gangue. The experimental results show that when the calcination temperature of coal gangue is 500 °C, the calcination time is 1.5 h, the optimal concentration of iron removal is 6 mol/L, the acid leaching temperature is 80 °C, the acid leaching time is 1 h, and the liquid——solid mass ratio is 4:1; the iron dissolution rate can reach 87.64%. A solvent extraction method (TBP-SK–hydrochloric acid system) was used to extract the leachate, and a solution with iron content up to 99.21% was obtained. By controlling the optimum hydrothermal conditions (pH = 9, temperature 170 °C, reaction time 5 h), high-purity iron oxide red product can be prepared; the yield is 80.07%. The red iron oxide was characterized by XRD, SEM-EDS, particle-size analysis, and ICP-OES. The results show that the red iron oxide peak has a cubic microstructure, an average particle size of 167.16 μm, and a purity of 99.16%. The quality of the prepared iron oxide red product meets the requirement of 98.5% of the “YHT4 Iron oxide Standard for ferrite”. It can be used as a raw material to produce high-performance soft magnetic ferrite. In summary, this experimental study on the preparation of iron oxide red from coal gangue is of great significance for the comprehensive utilization of coal gangue to realize the sustainable development of the environment and economy. Full article

This research is aimed at the up-gradation of indigenous Pakistani iron ore, i.e., Dilband iron ore (hematite), by utilizing common metallurgical processes. First, the magnetic properties of the ore were determined. Initially, the iron ore samples contained 34 wt. % Fe in addition to other gangue materials. Therefore, the ore was subjected to a high-temperature reduction roasting process between 800 °C and 1000 °C. Additionally, the magnetic separation process was also employed. The influence of different roasting parameters, such as the reduction time, coal-to-ore ratio, and temperature, was examined. This was followed by characterization techniques using XRD (X-ray diffraction analysis), the Rietveld method, wet chemistry analysis, and a VSM (Vibrating Sample Magnetometer). The results suggest an excellent reduction at 900 °C for a coal/ore ratio of 20 wt. %, which was achieved within 2 h of the process. The Fe concentration increased tremendously from 34 to 56 wt. %, and in conjunction, magnetic properties were also induced (1.5 emu). The recovery was found to be substantial for the ore when the Fe content was 75 wt. %. Additionally, the economic feasibility of the processed ore was also studied, followed by an extensive analysis of the roasting and magnetic separation processes. Full article

In order to realize low energy consumption in cement and the recycling of solid waste, the phase composition and structure of waste mortar used to prepare a high belite cement clinker, instead of some other raw materials, have here been investigated, and the belite was activated by doping with SO₃. The results show that a good high belite cement clinker can be obtained using waste mortar, limestone, coal gangue, iron powder, or iron correction raw materials combined at 1350 °C for half an hour. The addition of SO₃ greatly increased the strength of the clinker in the early phase, and overall, the ratio of calcium to silicon in belite became higher, and more Al₂O₃ entered the belite; however, the generation of C₃S was inhibited somewhat, and the content of C₄AF also increased. This study offers guidance for the application of waste mortar and the activation of belite, which offers huge environmental and economic benefits. Full article

Poly aluminum-ferric Chloride (PAFC) is a new type of high efficiency coagulant. In this study, high iron type gangue is used as a main raw material. It is calcined at 675 °C for 1 h and 3% CaF₂ is added to the calcined powder and reacted with 20% hydrochloric acid at 93 °C for 4 h. The leaching ratio of aluminum ions is 90% and that of iron ions is 91%. After Fe²⁺ ions are oxidized in the filtrate, CaCO₃ is used to adjust the pH of the filtrate to 0.7. The microwave power is adjusted to 80 W and the filtrate is radiated for 5 min. After being aged for 24 h, PAFC product is obtained. The prepared PAFC is used to treat mine water and compared with the results of PAC and PAF, the turbidity removal ratio of PAFC is 99.6%, which is greater than 96.4% of PAC and 93.7% of PAF. PAFC is a mixture with different degrees of polymerization. It demonstrates that extracting aluminum and iron ions from high iron content gangue to prepare PAFC by microwave is efficient and feasible. Full article

Extracting valuable elements from coal gangue is an important method for the utilization of coal gangue. In order to obtain the suitable technological conditions and the acid leaching kinetic model of leaching aluminum and iron ions from high-iron and low-aluminum coal gangue, the effects of calcination temperature, calcination time, and acid types on the leaching results of aluminum and iron ions are studied. The results show that when the gangue is calcined at 675 °C for 1 h, then the calcined gangue powder is leached by 6 mol/L hydrochloric acid at 93 °C for 4 h, the leaching ratio of iron ions is more than 90%, and that of aluminum ions is more than 60%. Furthermore, the acid leaching kinetic equations at 30 °C, 50 °C, 70 °C, and 90 °C are studied by three kinetic models, and the apparent activation energies of the reactions are calculated by the Arrhenius formula. The results show that the leaching behavior of aluminum and iron ions conformed to the “mixing control” model equation: “(1 − x)^−1/3 − 1 + 1/3ln(1 − x) = kt + b”. The apparent activation energies of aluminum and iron ions are 55.5 kJ/mol and 55.8 kJ/mol, respectively. All these indicate that the acid leaching process is controlled by the “mixing control”. Full article

In this study, NaA zeolite was successfully synthesized from coal gangue with high contents of iron and quartz as the main raw material. The results show that most iron ions can be removed from coal gangue after calcination at 700 °C for 2 h, leaching in hydrochloric acid with a mass fraction of 20% for 7 h and a liquid-solid ratio of 3.5:1. When m (acid leached residue of calcined gangue):m (Na₂CO₃) = 1.1 and melting at 750 °C for 2 h, the quartz and other aluminosilicates turn into nepheline, which dissolve in water. Finally, the optimum conditions of synthesis NaA zeolite are as follows: n(SiO₂)/n(Al₂O₃) = 2.0, n(Na₂O)/n(SiO₂) = 2.1, n(H₂O)/n(Na₂O) = 55, aging at 60 °C for 2 h, and crystallization at 94 °C for 4 h. This shows that the high iron and quartz contents coal gangue can be used for the synthesis of NaA zeolite. Full article

Acid mine drainage (AMD) from abandoned coal mines can lead to serious environmental problems due to its low pH and high concentrations of potentially toxic elements. In this study, soil pH, sulfur (S) content, and arsenic (As), cadmium (Cd), chromium (Cr), copper (Cu), lead (Pb), nickel (Ni), zinc (Zn), iron (Fe), manganese (Mn), and mercury (Hg) concentrations were measured in 27 surface soil samples from areas in which coal-mining activities ceased nine years previously in Youyu Catchment, Guizhou Province, China. The soil was acidic, with a mean pH of 5.28. Cadmium was the only element with a mean concentration higher than the national soil quality standard. As, Cd, Cu, Ni, Zn, Mn, Cr, and Fe concentrations were all higher than the background values in Guizhou Province. This was especially true for the Cd, Cu, and Fe concentrations, which were 1.69, 1.95, and 12.18 times their respective background values. The geoaccumulation index of Cd and Fe was present at unpolluted to moderately polluted and heavily polluted levels, respectively, indicating higher pollution levels than for the other elements in the study area. Spatially, significantly high Fe and S concentrations, as well as extremely low pH values, were found in the soils of the AMD sites; however, sites where tributaries merged with the Youyu River (TM) had the highest Cd pollution level. Iron originated mainly from non-point sources (e.g., AMD and coal gangues), while AMD and agricultural activity were the predominant sources of Cd. The results of an eco-risk assessment indicated that Cd levels presented a moderate potential ecological risk, while the other elements all posed a low risk. For the TM sites, the highest eco-risk was for Cd, with levels that could be harmful for aquatic organisms in the wet season, and may endanger human health via the food chain. Full article

In this paper, the process of direct reduction roasting using magnetic separation to produce direct reduction iron (DRI) from high-phosphorus oolitic hematite, using coal slime and blast furnace dust as reductant, is investigated. The possible use of slime coal and blast furnace dust as reductant and the dephosphorization behavior during the process of direct reduction was studied. Experimental results showed that both blast furnace dust and coal slime can be used as reductant under certain conditions in the process. The dephosphorization mechanism of blast furnace dust and coal slime were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM)-energy dispersive X-ray spectroscopy (EDS). A DRI with 91.88 wt. % iron grade, 88.38% iron recovery and 0.072 wt. % P can be obtained with 30 wt. % blast furnace dust as reductant. The program not only used blast furnace dust but also recovered iron from blast furnace dust and high-phosphorus oolitic hematite. The analysis results revealed that phosphorus is distributed in gangue mineral and fluorapatite when blast furnace dust is used as reductant. Phosphorus-bearing minerals were not reduced to phosphorus element when the blast furnace dust was the reductant, but part of the fluorapatite reduced to phosphorus which smelt into metallic iron with coal slime as reductant. This led to a high phosphorus content of DRI. This research could provide support to the idea concept for recycling of carbon-containing solid waste and to assist the effective recovery of refractory iron ore by direct reduction–magnetic separation. Full article