Search Results (8)

A novel biomass production system, integrating the co-harvesting and co-storage of moist corn grain and stover, promises a reduction in delivered feedstock costs. In this innovative method, the dry grain traditionally utilized for feed or biofuel production will now be processed at a considerably greater moisture content. The adoption of this approach may necessitate a substantial redesign of existing material handling infrastructure to effectively accommodate the handling and storage of moist grain after processing by milling or grinding. A comprehensive study was conducted to quantify the physical properties of this grain after processing with a knife processor or a hammermill. The geometric mean particle size, bulk and tapped density, sliding angle, material coefficient of friction, and discharged angle of repose were quantified. Five grain treatments, either fermented or unfermented, and having different moisture contents, were used. After processing, the moist, fermented ground grain exhibited a significantly smaller particle size compared to the dry grain. Additionally, both moist processed grains resulted in a decreased bulk density and increased material sliding angle, friction coefficient, and angle of repose. The examined metrics collectively suggest that handling, mixing, and storing moist ground grain will pose significant challenges compared to conventional dry ground grain. This increased difficulty may lead to substantially higher costs, a crucial factor that must be carefully considered when evaluating the overall economics of implementing this new biomass production system using combined harvesting and storage of corn grain and stover. Full article

Woody biomass feedstock processing, including sorting, drying, and size reduction of biomass to provide standardized reactor-ready biomass to the biorefinery, is crucial to biofuel conversion. This study compares two comminution technology systems applied to woody biomass processing at a depot before being utilized for biofuel production at a biorefinery. The conventional comminution technology, known as the hammermill system, is compared with a rotary shear system developed by Forest Concepts™. Potential economic savings of using the new technology are evaluated by applying a deterministic and a stochastic partial capital budgeting model based on results from an experiment that processed chipped hybrid poplar chips and forest residues with both systems. The stochastic partial capital model estimates that savings will vary between approximately USD 28 and USD 42 per ton of reactor-ready processed biomass, with mean and median values around USD 34 per ton. It is 90% likely that savings will be between USD 30 and USD 39 per ton of reactor-ready processed biomass. The estimated savings are mainly due to differences in input (feedstock) to output (reactor-ready biomass) yields between technologies, affecting feedstock and drying costs. Full article

An intensive processing mechanism that combined impact and shredding was applied to create physical disruption of whole-plant corn as a means to increase in situ dry matter (DM) digestion in lactating dairy cows. A ratio of treatment leachate conductivity relative to that of an ultimately processed treatment, defined as a processing level index, was used to quantify material physical disruption. Two processing levels were compared to a control treatment, which applied conventional chopping and kernel processing. The non-grain fraction was substantially size-reduced by processing such that only 28% to 51% by mass of this material remained greater than 6.4 mm length. After processing with the experimental processor, greater than 85% of kernels passed through a 4.75 mm screen, and the corn silage processing score (CSPS) was 18 to 27 percentage points greater than the control. The highly fiberized material was more compliant; thus, compacted density was 9% to 17% greater than the control. During in situ digestion experiments, processing significantly increased the rapidly soluble DM fraction by 10 percentage points and the extent of DM disappearance by 5 percentage points through 16 h incubation. Full article

The use of wood-derived materials in soilless substrates for horticultural crop production is increasing; however, there is little information about the effects of wood on the incidence and severity of soilborne diseases of container-grown plants. The objectives of this research were to compare three differently processed wood substrate components blended with sphagnum peat and to investigate the effect of the peat:wood blend ratio on damping-off disease caused by Rhizoctonia solani using radish as a model system. In objective one, raw sphagnum peat was blended with three types of processed pine wood, screw-extruded, twin disc-refined, and hammer-milled, at a volumetric ratio of 70:30 and compared to a 70:30 peat:perlite mix. Radish plants grown in the hammer-milled wood and disc-refined wood had significantly lower damping-off disease severity compared to plants grown in the peat–perlite control. In objective two, sphagnum peat was blended with the three types of processed wood at a volumetric ratio of 90:10, 80:20, and 70:30 and compared to a 70:30 peat–perlite mix. The effect of the blend ratio varied by wood processing type. Higher percentages of Forest Gold and pine tree substrate resulted in lower disease severity. In both objectives, radish plants grown in any of the substrate treatments containing wood infested with R. solani tended to have lower disease severity compared to plants in the control. Results of this study indicate that the blending of processed pine wood-derived components into peat may enhance the natural suppression of damping-off disease of radish. Further research is needed to elucidate the mode of action of wood-derived materials on disease suppression in container-grown crops and to study the effects for other plant pathogens and crop species. Full article

Selecting proper mechanical processing can improve performance of miscanthus substrates. We studied the effects of mechanical processing methods on substrate morphology, hydrological properties, pH, and nitrogen immobilization. Miscanthus × giganteus biomass was processed into field chips (FC, forage harvester), shreds (S5, mechanical fraying machine through a 5-mm screen) and chips (C15, C10, C5 and C3, hammermill with screen size of 15, 10, 5, or 3 mm). Processed miscanthus materials were also tested as propagation substrates for Chinese cabbage seedlings. Results showed that particle size distribution of miscanthus substrates formed four groups in ascending order of particle size: C3 < C5 < (C10, C15, S5) < FC. The finer miscanthus substrates had higher water holding capacity following the same groupings in particle size. The hydrophobicity of processed miscanthus was low and reversible, with the increasing order of risk as C3 < C5 < C10, C15 < S5, FC. All miscanthus substrates had similar and low pH buffering capacity. Nitrogen immobilization was similar among miscanthus substrates. The seedlings in miscanthus substrates had similar germination rates but a lower biomass compared to those grown in peat and coir. Primary mechanical modification of miscanthus offers opportunities for different sizes of substrate materials with few changes to the physical or chemical properties tested in this work. Full article

This study was performed to evaluate hammermill tip speed, assistive airflow, and screen hole diameter on hammermill throughput and characteristics of ground corn. Corn was ground using two Andritz hammermills measuring 1 m in diameter each equipped with 72 hammers and 300 HP motors. Treatments were arranged in a 3 × 3 × 3 factorial design with three tip speeds (3774, 4975, and 6176 m/min), three screen hole diameters (2.3, 3.9, and 6.3 mm), and three air flow rates (1062, 1416, and 1770 fan revolutions per minute). Corn was ground on three separate days to create three replications and treatments were randomized within day. Samples were collected and analyzed for moisture, particle size, and flowability characteristics. There was a 3-way interaction (p = 0.029) for standard deviation (S_gw). There was a screen hole diameter × hammer tip speed interaction (p < 0.001) for geometric mean particle size d_gw (p < 0.001) and composite flow index (CFI) (p < 0.001). When tip speed increased from 3774 to 6176 m/min, the rate of decrease in dgw was greater as screen hole diameter increased from 2.3 to 6.3 mm. For CFI, increasing tip speed decreased the CFI of ground corn when ground using the 3.9 and 6.3 mm screen. However, when grinding corn using the 2.3 mm screen, there was no evidence of difference in CFI when increasing tip speed. In conclusion, the air flow rate did not influence d_gw of corn, but hammer tip speed and screen size were altered and achieved a range of d_gw from 304 to 617 µm. Full article

The objective of this study was to determine the effects of whole-corn moisture and hammermill screen size on subsequent ground corn moisture, particle size and flowability. Treatments were arranged as a 2 × 2 factorial design with two moisture concentrations (14.5 and 16.7%), each ground using 2 hammermill screen sizes (3 mm and 6 mm). Corn was ground using a lab-scale 1.5 HP Bliss Hammermill at three separate timepoints to create three replications per treatment. Ground corn flowability was calculated using angle of repose (AOR), percent compressibility, and critical orifice diameter (COD) measurements to determine the composite flow index (CFI). There was no evidence for a screen size × corn moisture interaction for ground corn moisture content (MC), particle size, standard deviation, or flowability metrics. Grinding corn using a 3 mm screen resulted in decreased (p < 0.041) moisture content compared to corn ground using the 6 mm screen. There was a decrease (p < 0.031) in particle size from the 6 mm screen to the 3 mm, but no evidence of difference was observed for the standard deviation. There was a decrease (p < 0.030) in percent compressibility as screen size increased from 3 mm to 6 mm. Angle of repose tended to decrease (p < 0.056) when corn was ground using a 6 mm screen compared to a 3 mm screen. For the main effects of MC, 16.7% moisture corn had increased (p < 0.001) ground corn MC compared to 14.5%. The 14.5% moisture corn resulted in decreased (p < 0.050) particle size and an increased standard deviation compared to the 16.7% moisture corn. The increased MC of corn increased (p < 0.038) CFI and tended to decrease (p < 0.050) AOR and COD. In conclusion, decreasing hammermill screen size increased moisture loss by 0.55%, decreased corn particle size by 126 µm and resulted in poorer flowability as measured by percent compressibility and AOR. The higher moisture corn increased subsequent particle size by 89 µm and had improved flowability as measured by CFI. Full article

Water absorption capacity is a key characteristic of cellulosic pulps used for different commodities. This property is influenced by the affinity of the pulp fiber surface with water, chemical composition of the pulp, morphology, and organization of fibers in the network. In this study, surface properties of six industrial Eucalyptus bleached kraft pulps (fluff pulps) dry-defiberized in a Hammermill, which were obtained by wood pulping and pulp bleaching under different production conditions, were studied while employing dynamic water vapor sorption and contact angles measurements. The absorption properties of air-laid pulp pads were analyzed following the absorbency testing procedure and the relationship between these properties and pulp’s chemical composition and fiber network structure were assessed by multivariate analysis. The results showed that the accessibility of the fiber surface is related to the reduction of the contact angles, but, at the same time, to the longer absorption time and less absorption capacity of the fiber network. Therefore, the absorption properties of the pulps are not necessarily directly related to their surface properties. Indeed, absorptivity is related to the surface chemical composition, fiber morphology, and fiber network structure. Thus, surface carboxylic groups promote total water uptake, resulting in better absorption capacity. Greater fiber coarseness and deformations (curl and kink) provide a less wettable surface, but a more porous network with higher specific volume, resulting in more absorbent air-laid formulations. Full article