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Keywords = grouting asphalt concrete

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16 pages, 3633 KiB  
Article
Evaluation of Grouting Effectiveness on Cracks in Cement-Stabilized Macadam Layer Based on Pavement Mechanical Response Using FBG Sensors
by Min Zhang, Hongbin Hu, Cheng Ren, Zekun Shang and Xianyong Ma
Appl. Sci. 2025, 15(13), 7312; https://doi.org/10.3390/app15137312 - 28 Jun 2025
Viewed by 293
Abstract
Cracking in semi-rigid cement-stabilized macadam bases constitutes a prevalent distress in asphalt pavements. While extensive research exists on grouting materials for crack rehabilitation, quantitative assessment methodologies for treatment efficacy remain underdeveloped. This study proposes a novel evaluation framework integrating fiber Bragg grating (FBG) [...] Read more.
Cracking in semi-rigid cement-stabilized macadam bases constitutes a prevalent distress in asphalt pavements. While extensive research exists on grouting materials for crack rehabilitation, quantitative assessment methodologies for treatment efficacy remain underdeveloped. This study proposes a novel evaluation framework integrating fiber Bragg grating (FBG) technology to monitor pavement mechanical responses under traffic loads. Conducted on the South China Expressway project, the methodology encompassed (1) a method for back-calculating the modulus of the asphalt layer based on Hooke’s Law; (2) a sensor layout plan with FBG sensors buried at the top of the pavement base in seven sections; (3) statistical analysis of the asphalt modulus based on the mechanical response when a large number of vehicles passed; and (4) comparative analysis of modulus variations to establish quantitative performance metrics. The results demonstrate that high-strength geopolymer materials significantly enhanced the elastic modulus of the asphalt concrete layer, achieving 34% improvement without a waterproofing agent versus 19% with a waterproofing agent. Polymer-treated sections exhibited a mean elastic modulus of 676.15 MPa, substantially exceeding untreated pavement performance. Low-strength geopolymers showed marginal improvements. The modulus hierarchy was as follows: high-strength geopolymer (without waterproofing agent) > polymer > high-strength geopolymer (with waterproofing agent) > low-strength geopolymer (without waterproofing agent) > low-strength geopolymer (with waterproofing agent) > intact pavement > untreated pavement. These findings demonstrate that a high-strength geopolymer without a waterproofing agent and high-polymer materials constitute optimal grouting materials for this project. The developed methodology provides critical insights for grout material selection, construction process optimization, and post-treatment maintenance strategies, advancing quality control protocols in pavement rehabilitation engineering. Full article
(This article belongs to the Special Issue Recent Advances in Pavement Monitoring)
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17 pages, 16784 KiB  
Article
Mechanical Properties of Slag-Based Geopolymer Grouting Material for Homogenized Micro-Crack Crushing Technology
by Wenjie Li, Bin Liang and Jinchao Yue
Appl. Sci. 2023, 13(14), 8353; https://doi.org/10.3390/app13148353 - 19 Jul 2023
Cited by 3 | Viewed by 1813
Abstract
Homogenized micro-crack crushing can fully retain the bearing capacity of concrete pavement, but local weak road base needs to be reinforced before being directly overlaid with hot-mixed asphalt. Therefore, indoor tests were conducted to study the mechanical properties of slag-based geopolymer as a [...] Read more.
Homogenized micro-crack crushing can fully retain the bearing capacity of concrete pavement, but local weak road base needs to be reinforced before being directly overlaid with hot-mixed asphalt. Therefore, indoor tests were conducted to study the mechanical properties of slag-based geopolymer as a grouting material for weak road base, and the morphology and influence of polymerization reactants were observed. Concurrently, on-site grouting tests were conducted to study the grouting effect. The results show that the compressive strength, flexural strength and bonding strength of slag-based geopolymer all increase with age. The maximum compressive strength and flexural strength of the geopolymer at 28 d were 18.88 MPa and 6.50 MPa, respectively. The maximum flexural bonding strength at 14 d was 4.58 MPa. As the ratio between water and slag powder increased, the compressive strength and flexural strength gradually decreased, while the bonding strength first increased and then decreased. In the range of ratios of water to slag powder from 0.26 to 0.28, the above three strengths were relatively high, and the compressive shear bonding strength was the highest when the ratio of water to slag powder was 0.28. The shrinkage of the slag-based geopolymer increases with the increase in ratio of water to slag powder, and the porosity also increases, resulting in a decrease in compactness after consolidation. When the ratio of water to slag powder was 0.28, the reactant was mainly a gel-phase material, and the shrinkage crack of the consolidated geopolymer was relatively small. After grouting the weak road base of the concrete pavement, the voids at the bottom of the concrete pavement slab were effectively filled, and the deflection of the pavement slab was significantly reduced. The average deflections of monitoring line I, monitoring line II and monitoring line III decreased by 49%, 41% and 54%, respectively, after grouting. After solidification, the slag-based geopolymer was distributed in layers, which further compacted the road structure layer and improved the bearing capacity. Full article
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26 pages, 23594 KiB  
Article
Preparation and Performance Improvement Mechanism Investigation of High-Performance Cementitious Grout Material for Semi-Flexible Pavement
by Peifeng Cheng, Guangtao Ma and Yiming Li
Polymers 2023, 15(12), 2631; https://doi.org/10.3390/polym15122631 - 9 Jun 2023
Cited by 10 | Viewed by 1867
Abstract
Semi-flexible pavement material (SFPM) combines the advantages and avoids the disadvantages of asphalt concrete flexible pavement and cement concrete rigid pavement. However, due to the problem of interfacial strength of composite materials, SFPM is prone to cracking diseases, which limits the further application [...] Read more.
Semi-flexible pavement material (SFPM) combines the advantages and avoids the disadvantages of asphalt concrete flexible pavement and cement concrete rigid pavement. However, due to the problem of interfacial strength of composite materials, SFPM is prone to cracking diseases, which limits the further application of SFPM. Hence, it is necessary to optimize the composition design of SFPM and improve its road performance. In this study, the effects of cationic emulsified asphalt, silane coupling agent and styrene–butadiene latex on the improvement of SFPM performance were compared and analyzed. The influence of modifier dosage and preparation parameters on the road performance of SFPM was investigated by an orthogonal experimental design combined with principal component analysis (PCA). The best modifier and the corresponding preparation process were selected. On this basis, the mechanism of SFPM road performance improvement was further analyzed by scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) spectral analysis. The results show that adding modifiers can significantly enhance the road performance of SFPM. Compared to silane coupling agents and styrene–butadiene latex, cationic emulsified asphalt changes the internal structure of cement-based grouting material and increases the interfacial modulus of SFPM by 242%, allowing cationic emulsified asphalt-SFPM (C-SFPM) to exhibit better road performance. According to the results of the principal component analysis, C-SFPM has the best overall performance compared to other SFPMs. Therefore, cationic emulsified asphalt is the most effective modifier for SFPM. The optimal amount of cationic emulsified asphalt is 5%, and the best preparation process involves vibration at a frequency of 60 Hz for 10 min and 28 days of maintenance. The study provides a method and basis for improving the road performance of SFPM and a reference for designing the material composition of SFPM mixes. Full article
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17 pages, 4891 KiB  
Article
Neural Network Aided Homogenization Approach for Predicting Effective Thermal Conductivity of Composite Construction Materials
by Zhu Shi, Wenyao Peng, Chaoqun Xiang, Liang Li and Qibin Xie
Materials 2023, 16(9), 3322; https://doi.org/10.3390/ma16093322 - 23 Apr 2023
Cited by 4 | Viewed by 1910
Abstract
Thermal conductivity is a fundamental material parameter involved in various infrastructure design guides around the world. This paper developed an innovative neural network (NN) aided homogenization approach for predicting the effective thermal conductivity of various composite construction materials. The 2-D meso-structures of dense [...] Read more.
Thermal conductivity is a fundamental material parameter involved in various infrastructure design guides around the world. This paper developed an innovative neural network (NN) aided homogenization approach for predicting the effective thermal conductivity of various composite construction materials. The 2-D meso-structures of dense graded asphalt mixture, porous asphalt mixture, and cement concrete were generated and divided into 2n × 2n square elements with specific thermal conductivity values. A two-layer feed-forward neural network with sigmoid hidden neurons and linear output neurons was built to predict the effective thermal conductivity of the 2 × 2 block. The Levenberg-Marquardt backpropagation algorithm was used to train the network. By repeatedly using the neural network, the effective thermal conductivities of 2-D meso-structures were calculated. The accuracy of the above NN aided homogenization approach was validated with experiment, and various factors affecting the effective thermal conductivity were analyzed. The analysis results show that the accuracy of the NN aided approach is acceptable with relative errors of 1.92~4.34% for the dense graded asphalt mixture, 1.10~6.85% for the porous asphalt mixture, and 1.13~3.14% for the cement concrete. The relative errors for all the materials are lower than 5% when the heterogeneous structures are divided into 512 × 512 elements. Ignoring the actual material meso-structures may lead to significant errors (134.01%) in predicting the effective thermal conductivity of materials with high heterogeneity such as porous asphalt mixture. While proper simplification is acceptable for dense construction composite materials. The effective thermal conductivity of composite cement-asphalt mixtures increases with higher saturation of grouted material. However, the improvement effect of the high-conductive cement paste on the composite cement-asphalt mixtures could be significantly reduced when the cement paste concentrates at the bottom of the mixture. Cracked aggregates and segregation of material components tend to decrease the effective thermal conductivity of construction materials. The NN aided homogenization approach presented in this paper is useful for selecting the effective thermal conductivity of construction materials. Full article
(This article belongs to the Special Issue Asphalt Mixtures and Pavements Design)
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16 pages, 8043 KiB  
Article
Fatigue Prediction Model and Stiffness Modulus for Semi-Flexible Pavement Surfacing Using Irradiated Waste Polyethylene Terephthalate-Based Cement Grouts
by Muhammad Imran Khan, Muslich Hartadi Sutanto, Shabir Hussain Khahro, Salah E. Zoorob, Nur Izzi Md. Yusoff, Abdulnaser M. Al-Sabaeei and Yasir Javed
Coatings 2023, 13(1), 76; https://doi.org/10.3390/coatings13010076 - 31 Dec 2022
Cited by 13 | Viewed by 2783
Abstract
Semi-flexible pavement surfacing, or grouted macadam, is an alternative to conventional flexible and rigid pavement. It is constructed by injecting cementitious grout into the voids of an open-graded asphalt surfacing. The cement used in cementitious grouts has adverse environmental effects because of the [...] Read more.
Semi-flexible pavement surfacing, or grouted macadam, is an alternative to conventional flexible and rigid pavement. It is constructed by injecting cementitious grout into the voids of an open-graded asphalt surfacing. The cement used in cementitious grouts has adverse environmental effects because of the carbon dioxide emission in cement production. The objective of this study was to investigate the potential of using irradiated waste polyethylene terephthalate (PET) and fly ash (FA) as a (partial) cement replacement in cementitious grouts for semi-flexible pavement surfacing. This study sought to assess the stiffness modulus and fatigue properties of the semi-flexible specimens prepared with control grout, regular PET (2.57% PET + 10% FA) and irradiated PET (4.75% PET + 10% FA)-based grouts and compares the stiffness modulus and fatigue properties of semi-flexible specimens with the conventional hot mix asphalt (HMA) concrete. The semi-flexible surfacing specimens showed superior performance, higher stiffness modulus, and better fatigue life than the hot mix asphalt. The difference in fatigue cycles was apparent at lower stress ratios of 25 and 30%. The semi-flexible pavement mixtures exceeded 100,000 cycles at the lowest stress ratio of 25%, while the HMA fatigue cycles were less than 100,000 cycles. Furthermore, the semi-flexible specimen with irradiated PET (which contain a higher amount of waste PET than the regular PET) showed similar stiffness modulus and fatigue life as the specimens with regular PET and control grout. The irradiation technique offers a sustainable solution for recycling higher amounts of waste PET in highway materials for semi-flexible pavement surfacing. Full article
(This article belongs to the Special Issue Asphalt Pavement: Materials, Design and Characterization)
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14 pages, 2651 KiB  
Article
Thermally Treated Waste Silt as Geopolymer Grouting Material and Filler for Semiflexible Pavements
by Abbas Solouki, Piergiorgio Tataranni and Cesare Sangiorgi
Infrastructures 2022, 7(8), 99; https://doi.org/10.3390/infrastructures7080099 - 23 Jul 2022
Cited by 10 | Viewed by 2953
Abstract
Considering the future shortage of natural aggregates, various researchers have promoted the recycling of by-products into various asphalt pavement types. This paper promoted a double-recycling technique, where thermally treated waste silt was used as a filler for the bituminous skeleton and grouting material [...] Read more.
Considering the future shortage of natural aggregates, various researchers have promoted the recycling of by-products into various asphalt pavement types. This paper promoted a double-recycling technique, where thermally treated waste silt was used as a filler for the bituminous skeleton and grouting material of a geopolymer-based semiflexible pavement. Semiflexible pavements (SFP) inherit the flexibility of common asphalt pavements and simultaneously benefit from the rigidity of cement concrete pavements. For this purpose, waste silt obtained from a local asphalt plant was thermally treated at 750 °C and was used as the filler to produce the porous skeleton. Two different materials, including conventional cement-based and a geopolymer-based cement, were used as the grouting material. The geopolymer grout was produced by mixing metakaolin (MK), potassium-based liquid hardener and calcined silt as filler. The porous and grouted samples were characterized in terms of indirect tensile strength (ITS), the indirect tensile strength modulus (ITSM) and moisture sensitivity. The use of thermally treated waste silt as filler in porous asphalt demonstrated promising results and was comparable to the control samples produced with limestone as the filler. However, the control samples grouted with cement-based material outperformed the geopolymer grout in all aspects. Moreover, the addition of calcined silt improved the low-temperature fatigue performance of porous and grouted asphalt pavements. Full article
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16 pages, 7243 KiB  
Article
An Experimental Study on Properties of Pre-Coated Aggregates Grouting Asphalt Concrete for Bridge Deck Pavement
by Zhicheng Xiao, Wenke Huang, Kuanghuai Wu, Guihai Nie, Hafiz Muhammad Zahid Hassan and Bei Hu
Materials 2021, 14(18), 5323; https://doi.org/10.3390/ma14185323 - 15 Sep 2021
Cited by 6 | Viewed by 2758
Abstract
Epoxy asphalt concrete, mortar asphalt concrete and Gussasphalt concrete are commonly used types of deck pavement materials in bridge deck pavement engineering. However, achieving the high-temperature stability and anti-fatigue performance of the deck pavement materials is still challenging. In order to reduce the [...] Read more.
Epoxy asphalt concrete, mortar asphalt concrete and Gussasphalt concrete are commonly used types of deck pavement materials in bridge deck pavement engineering. However, achieving the high-temperature stability and anti-fatigue performance of the deck pavement materials is still challenging. In order to reduce the rutting and cracking risks of the asphalt mixture, this paper proposed pre-coated aggregates grouting asphalt concrete (PGAC) for bridge deck pavement. Laboratory tests were conducted to determine the optimum grouting materials and to evaluate the mechanical performances of the PGAC material. Test results showed that the mechanical properties for PGAC with grouting material of high-viscosity-modified asphalt binder blending with mineral filler were superior to that of GMA-10 used for the Hong Kong-Zhuhai-Macau Bridge deck pavement. Microstructural analysis showed that the PGAC had a more stable skeleton structure compared to other typical aggregate mixtures. This study highlights the performances of the proposed PGAC and sheds light on the deck pavement material improvement of both high-temperature stability and anti-fatigue performance that could be achieved. Full article
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17 pages, 14977 KiB  
Article
Research on Bonding Performance of Anchorage Caisson Foundation with Different Contact Surfaces and Grouting Bed
by Tiesuo Geng, Shuanghua Chen, Liuqun Zhao and Zhe Zhang
Buildings 2021, 11(8), 365; https://doi.org/10.3390/buildings11080365 - 19 Aug 2021
Cited by 2 | Viewed by 2824
Abstract
In view of the first domestic offshore suspension bridge with caisson foundation, this paper mainly studies the bonding properties between underwater pre-filled aggregate grouting bed and anchorage caisson foundation. Through the test, the cohesive force of adding ordinary concrete between the anchorage caisson [...] Read more.
In view of the first domestic offshore suspension bridge with caisson foundation, this paper mainly studies the bonding properties between underwater pre-filled aggregate grouting bed and anchorage caisson foundation. Through the test, the cohesive force of adding ordinary concrete between the anchorage caisson foundation and the grouting bed, the cohesive force of adding paper base asphalt felt between the anchorage caisson foundation and the grouting bed, and the cohesive force of adding geotextile between the anchorage caisson foundation and the grouting bed are measured, respectively. When the contact surface is concrete and geotextile, the fracture form of the specimen was analyzed by numerical simulation, and the AE variation trend of the two specimens have been studied. The results of this article can provide references for other projects. Full article
(This article belongs to the Collection Advanced Concrete Structures in Civil Engineering)
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25 pages, 2555 KiB  
Review
Influential Factors and Evaluation Methods of the Performance of Grouted Semi-Flexible Pavement (GSP)—A Review
by Xiaogang Guo and Peiwen Hao
Appl. Sci. 2021, 11(15), 6700; https://doi.org/10.3390/app11156700 - 21 Jul 2021
Cited by 28 | Viewed by 9251
Abstract
Grouted Semi-flexible Pavement (GSP) is a novel pavement composed of open-graded asphalt concrete grouted with high-fluidity cement mortar. Due to its excellent load-bearing and anti-rutting performance, it has great potential as anti-rutting overlay and surface in road construction. However, the understanding of GSP [...] Read more.
Grouted Semi-flexible Pavement (GSP) is a novel pavement composed of open-graded asphalt concrete grouted with high-fluidity cement mortar. Due to its excellent load-bearing and anti-rutting performance, it has great potential as anti-rutting overlay and surface in road construction. However, the understanding of GSP performance remains limited and pertinent findings are inconsistent. This article aims to provide a systematic literature review for the articles which were published between 2000 and 2020 on GSP, explore the problems in the recent research, identify knowledge gaps, and deliver recommendations for future research. The influential factors and the relative evaluation methods of GSP performance are summarized and discussed in this article. Full article
(This article belongs to the Special Issue Advances in Asphalt Pavement Technologies and Practices)
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19 pages, 4834 KiB  
Article
The Application of Granulated Expanded Glass Aggregate with Cement Grout as an Alternative Solution for Sub-Grade and Frost-Protection Sub-Base Layer in Road Construction
by Marzena Kurpińska, Beata Grzyl, Marek Pszczola and Adam Kristowski
Materials 2019, 12(21), 3528; https://doi.org/10.3390/ma12213528 - 28 Oct 2019
Cited by 16 | Viewed by 5178
Abstract
The purpose of the research was to assess the possibility of using granulated expanded glass aggregate (GEGA) with cement grout as a replacement of a sub-grade and frost-protection layer, made of natural fine aggregates (NATU), stabilized with a hydraulic binder. Instead of traditional [...] Read more.
The purpose of the research was to assess the possibility of using granulated expanded glass aggregate (GEGA) with cement grout as a replacement of a sub-grade and frost-protection layer, made of natural fine aggregates (NATU), stabilized with a hydraulic binder. Instead of traditional parts of the road construction, such as the sub-grade and frost-protection layer with the application of fine aggregate, stabilized with cement, the authors propose only one layer, made of lightweight water-permeable material, containing GEGA with a grain size from 8 to 11.2 mm. In the article the authors present the physical properties of the materials, applied for the road layers, the properties of the fine aggregate, stabilized with cement, and those of the cement composite with GEGA as an alternative solution. The laboratory test results of fine aggregates, stabilized with cement and of cement composites with GEGA, are presented. Porosity, volume density, compressive strength, and frost resistance are being researched. The results of those tests are meant to play an essential role in designing the thickness of road layers. Different types of pavement structure (asphalt and concrete) and different values of road load are being considered in the given work. The paper is concluded with considerations on an innovative solution, involving the use of ecological materials. Full article
(This article belongs to the Section Construction and Building Materials)
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14 pages, 16303 KiB  
Article
Preliminary In-Situ Evaluation of an Innovative, Semi-Flexible Pavement Wearing Course Mixture Using Fast Falling Weight Deflectometer
by Chiara Pratelli, Giacomo Betti, Tullio Giuffrè and Alessandro Marradi
Materials 2018, 11(4), 611; https://doi.org/10.3390/ma11040611 - 16 Apr 2018
Cited by 31 | Viewed by 4431
Abstract
In the last forty, years semi-flexible pavements have been successfully employed, especially in those areas subjected to heavy and slow-moving loads. They usually comprise a wearing course of Grouted Macadam, a composite pavement material that provides significant advantages in comparison to both concrete [...] Read more.
In the last forty, years semi-flexible pavements have been successfully employed, especially in those areas subjected to heavy and slow-moving loads. They usually comprise a wearing course of Grouted Macadam, a composite pavement material that provides significant advantages in comparison to both concrete and asphalt pavements. On the other hand, the laying process of this material is a two-stage operation, and the realization complexity leads to long realization times and high initial costs. Therefore, the use of semi-flexible pavements has been limited to some fields of application and areas. Recently, an innovative material has been developed to be used as an alternative to Grouted Macadam for semi-flexible pavement wearing course realization. This material should provide similar or even superior characteristics compared to traditional Grouted Macadam. This will reduce semi-flexible pavement construction time and avoid the need for dividing the laying process. This paper presents an experimental program involving the use of FastFWD, as an APT device, to evaluate in-situ properties and performance of this material. The achieved results regarding the validation of this new material by means of FastFWD appear promising both in terms of the material’s properties and resistance to dynamic load repetitions. Full article
(This article belongs to the Special Issue Advanced Materials for Transport Applications)
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