Search Results (8)

Coatings can achieve the property of changing color with temperature variations by adding thermochromic microcapsules, which can bring a variable surface to the substrate. Ultraviolet ray (UV)-cured primers have the advantages of a fast curing rate, low-temperature curing, and low pollution. Thermochromic microcapsules can expand the application range of UV primers. Thermochromic microcapsules were synthesized through an orthogonal test, using crystal violet lactone, bisphenol A, and decanol as the core materials in a 1:4:50 mass ratio, with urea formaldehyde resin as the wall material. The effects of the addition of batches of the urea, the mass ratio of the formaldehyde solution to the urea, the hydrophilic–lipophilic balance (HLB) value of the emulsifier, and core-to-wall mass ratio on microcapsules yields, encapsulation rates, thermochromic color differences (ΔE), and formaldehyde releases during synthesis were investigated. The results were normalized, with the thermochromic ΔE as the primary reference for analysis. The results indicate that the HLB value of the emulsifier was the key factor that affected the microcapsule performance. In a single-factor test, the HLB value was adjusted within the range of 6.00 to 10.00. It was found that when the HLB value was 10.00, the microcapsules exhibited the best comprehensive performance, with a yield of 43.29%, an encapsulation rate of 45%, a thermochromic ΔE of 4.60, and a formaldehyde concentration released of 1.310 mg/L. The 11# microcapsules with the optimal morphology and better comprehensive performance were compared with the best 14# microcapsules. Different amounts of these microcapsules were added to the UV primer to investigate the effects of the 11# and 14# microcapsules on the mechanical and optical properties of the UV primer. The main component of the UV primer was polyurethane acrylic resin, propylene glycol diacrylate, and hexanediol diacrylate. When 14# microcapsules were added to the UV primer at a concentration of 10%, the primer exhibited the best comprehensive performance, with a fracture elongation of 17.44%, a roughness of 0.15 μm, and a visible light transmittance of 83%. Microcapsule technology was used to modify UV primers, endowing them with thermochromic properties and expanding the application range of thermochromic microcapsules. Full article

Wear resistance is the key factor that affects the long-term use of leather. Graphene has excellent wear resistance properties, but ensuring the effective dispersion of graphene in resin is crucial for determining the performance of the material. In this work, silica modified with polydopamine (SiO₂@PDA) was used as an exfoliation agent. Using the microfluidization process and water as the medium, silica-graphene hybrid nanoparticles (SiO₂@PDA-G) were prepared from expanded graphite. These nanoparticles were further compounded with waterborne polyurethane (WPU), and a superfine fiber-based fabric was used as the substrate to prepare composite coating. The results showed that the high shear force of the microfluidization process easily broke up the lamellar structure of graphite, resulting in few-layer graphene. Nano-silica was adsorbed on the surface of graphene, preventing re-aggregation between the graphene sheets. Compared to the WPU coating, the presence of SiO₂@PDA-G improved the wear resistance and mechanical properties of the coating. The wear rate and the average friction coefficient of the composite coating decreased by 48% and 69%, respectively, and the tensile strength increased by 83%. Therefore, this study provides a new strategy for improving the dispersion of graphene in polymer materials and enhancing the abrasion resistance of the coatings. Full article

This pilot investigation identifies the influence that changing the process variables of curing pressure, curing temperature, and mix ratio of a polyurethane/agglomerated cork matrix has on the mechanical properties of energy absorption, Young’s modulus of elasticity, and spring stiffness in safety helmets intended for micro-transport riders. The results are compared to expanded polystyrene, a material commonly used in micro-transport helmets. Mechanical testing of the various samples found that, over the range tested, curing pressure had no effect on any of the mechanical properties, while increasing amounts of resin caused a stiffer structure, and increasing curing temperature led to increased energy absorption. Consistent with the elastic modulus findings, all polyurethane/agglomerated cork test samples demonstrated higher median levels of spring stiffness, ranging from 7.1% to 61.9% greater than those found for expanded polystyrene. The sample mixed at a 1.5:1 binder/cork ratio and cured at 40 °C displayed the closest spring stiffness to EPS. While the mechanical properties of the eco-friendly polyurethane/agglomerated cork matrix did not match those of expanded polystyrene, the difference in performance found in this study is promising. Further investigation into process variables could characterise this more ecologically based matrix with equivalent energy-absorbing and structural characteristics, making it equivalent to currently used expanded polystyrene and suitable for use in micro-transport helmets. Full article

Polyurethane (PU) grouting materials possess excellent fluidity and strong injectability. However, the high heat release during the reaction process restricts its application. In this study, with the addition of water glass (WG), a prepolymer was prepared by epoxy resin reacted with isocyanate to form modified polyurethane. The effects of epoxy resin and water glass on the compressive properties, expansion rate, structure of the cell, and maximum reaction temperature of the grouting materials were also investigated. The results showed that the cell size of modified PU was smaller and more regular, the maximum reaction temperature of the modified PU was reduced to 89 °C, and the compressive strength and expansion rate went up to 0.27 MPa and 57, respectively. This investigation will expand the application of PU grouting materials in underground engineering. Full article

The soil injection, using an expandable polyurethane resin, holds a unique potential for settlement compensation, lifting, and strengthening the foundations of existing buildings and structures. Although various research and case studies regarding this technology have been published, these studies emphasized the technology’s effectiveness in the rapid lifting process. Nevertheless, there is no complete understanding of the technology, yet, that gathers necessary data leading to a better recognition for this technology in the theoretical understanding and the practical applications. This article aims to provide a comprehensive understanding of this technology. The injection process, the resin’s mechanism, and actual propagation in the soil’s massive, the modified physic-mechanical properties of the soil, the expansion process, the consumption of the resin, and the durability are extensively reviewed in this article. Besides that, this article aims to demonstrate the advantages and limitations of this technology in practical applications. The review also explores the existing finite element models used to calculate the strength and stiffness parameters, evaluating the bearing capacity of the composite (soil-resin) and the settlement after the injection process. Full article

The quest for converting lignin into high-value products has been continuously pursued in the past few decades. In its native form, lignin is a group of heterogeneous polymers comprised of phenylpropanoids. The major commercial lignin streams, including Kraft lignin, lignosulfonates, soda lignin and organosolv lignin, are produced from industrial processes including the paper and pulping industry and emerging lignocellulosic biorefineries. Although lignin has been viewed as a low-cost and renewable feedstock to replace petroleum-based materials, its utilization in polymeric materials has been suppressed due to the low reactivity and inherent physicochemical properties of lignin. Hence, various lignin modification strategies have been developed to overcome these problems. Herein, we review recent progress made in the utilization of functionalized lignins in commodity polymers including thermoset resins, blends/composites, grafted functionalized copolymers and carbon fiber precursors. In the synthesis of thermoset resins such as polyurethane, phenol-formaldehyde and epoxy, they are covalently incorporated into the polymer matrix, and the discussion is focused on chemical modifications improving the reactivity of technical lignins. In blends/composites, functionalization of technical lignins is based upon tuning the intermolecular forces between polymer components. In addition, grafted functional polymers have expanded the utilization of lignin-based copolymers to biomedical materials and value-added additives. Different modification approaches have also been applied to facilitate the application of lignin as carbon fiber precursors, heavy metal adsorbents and nanoparticles. These emerging fields will create new opportunities in cost-effectively integrating the lignin valorization into lignocellulosic biorefineries. Full article

Recently, manufactures who produce surfboards using computer aided design and robotic (CNC) shaping tools have gained a larger share of the surfing market, allowing board producers and shapers to produce lighter and more durable boards. The improvement in design and production process of surfboards has been directly linked with the adaption of technologies tested and validated in other industries. However, the surfing industry still lacks methodologies, standards and testing facilities to scientifically investigate and quantify the structural and hydrodynamic properties of surfboards. It is widely accepted that distributed rigidity, damping and stiffness in the three directions play a huge role in defining surfboard performance. These properties are rarely stated by producers and never measured. The present paper compares two boards with equal outline and geometric shape but built with two different technologies: one board built with a traditional high density polyurethane (PU) blank, polyester resin and a stringer to improve longitudinal stiffness and one board built with bio epoxy resin, expanded polystyrene (EPS) and two side inserts made of cork to improve longitudinal stiffness and damping. Different tests were carried out to compare the two boards and a testing methodology with the aim to evaluate board structural properties and identify key parameters that will influence the board performances. Accelerometers were used to characterize stiffness and damping while a custom-made flex machine was used to evaluate the torsional stiffness. Differences between the two boards are highlighted, leading to the fact that the two boards, even being identical in size, will behave differently in different wave conditions and for different surfers. Full article

The conversion of lignocellulosic biomass from renewable raw materials to high value-added fine chemicals expanded their application in biodegradable polymers materials synthesis, such as polyurethanes and phenolic resin, etc. In this work, the strong-acid cation exchange resin and sulfuric acid as the dual catalyst offered an effective way to catalyze the liquefaction reaction of the peanut shells. The properties of liquefied products were characterized by means of hydroxyl value, viscosity and solubility tests, while the properties of peanut shells and liquefaction residue were analyzed by means of ATR-FTIR, TG and SEM techniques. The results indicated that the liquefied products could be completely dissolved in deionized water, methanol and polyethylene glycol, respectively, and they could be a preferable substitution of petrochemical polyols as soft segments to synthesize the rigid polyurethane foams. Moreover, the cellulose and hemicellulose in the peanut shells were easily decomposed into smaller molecules via the breakage of the C–O bond besides five-membered and hexatomic ring, while the lignin could be degraded via the breakage of the C–O chemical bonds of β-O-4, 4-O-5 and dibenzodioxocin units. The fabricated rigid polyurethane (RPU) foam, containing higher percentage of open pores with uniform size, can be potentially utilized for flower mud and sound-absorbing materials. Full article