Search Results (39)

As a large class of natural organic compounds, vegetable oil is generally composed of 95% fatty acid triglycerides and very few complex non-triglycerides. It has many advantages, such as sufficient yield, low price, distinct structural characteristics, and biodegradability. UV curing technology is known as a new method for the green industry in the 21st century due to its high efficiency, economy, energy conservation, high adaptability, and environmental friendliness. Therefore, UV-curable resins based on UV-curing technology has attracted widespread attention, converting epoxy soybean oil, castor oil, tung oil and other vegetable oils into high-performance plant oil-based UV-curable resins with higher molecular weight, multi-rigid ring and high reactivity, and the curing performance has been greatly improved, and the technology has been widely used in the field of polymer materials such as coatings, inks and adhesives. In this article, the recent research progress on this topic was summarized, and emphasis was put on the research on the resins from soybean oil and castor oil. Full article

Epoxy resin, widely recognized for its excellent performance, is extensively applied in the anti-corrosion field of steel. Continuous enhancement of the anti-corrosion performance of epoxy resins to satisfy more stringent requirements has become a current hot topic of interest in both scientific and industrial circles. This review focuses on recent advancements in composite epoxy resin coatings for steel from 2020 to 2024, emphasizing improvements in anti-corrosion performance through various additive modifications. Modification methods are categorized into metal-based compounds, organic compounds, organometallic compounds, and carbon-based materials. To assist scholars in understanding the latest research advancements, key findings from electrochemical tests, mechanical assessments, and structural characterizations are summarized, highlighting their influence on corrosion resistance, adhesion, mechanical properties, and self-healing capabilities. Full article

As the trend towards the densification of integrated circuit (IC) devices continues, the complexity of interfaces involving dissimilar materials and thermo-mechanical interactions has increased. Highly integrated systems in packages now comprise numerous thin layers made from various materials. The interfaces between these different materials represent a vulnerable point in ICs due to imperfect adhesion and stress concentrations caused by mismatches in thermo-mechanical properties such as Young’s modulus, coefficients of thermal expansion (CTE), and hygro-swelling-induced expansion. This study investigates the impact of thermal variations on the fracture behavior of three bi-material interfaces used in semiconductor packaging: epoxy molding compound–silicon (EMC–Si), silicon oxide–polyimide (SiO₂–PI), and PI–EMC. Using double cantilever beam (DCB) tests, we analyzed these interfaces under mode I loading at three temperatures: −20 °C, 23 °C, and 100 °C, under both quasi-static and cyclic loading conditions. This provided a comprehensive analysis of the thermal effects across all temperature ranges in microelectronics. The results show that temperature significantly alters the failure mechanism. For SiO₂–PI, the weakest point shifts from silicon at low temperatures to the interface at higher temperatures due to thermal stress redistribution. Additionally, the fracture energy of the EMC–Si interface was found to be highly temperature-dependent, with values ranging from 0.136 N/mm at low temperatures to 0.38 N/mm at high temperatures. SiO₂–PI’s fracture energy at high temperature was 42% less than that of EMC–Si. The PI–EMC interface exhibited nearly double the crack growth rate compared to EMC–Si. The findings of this study provide valuable insights into the fracture behavior of bi-material interfaces, offering practical applications for improving the reliability and design of semiconductor devices, especially in chip packaging. Full article

The problems created by conventional polymers after their end use have driven research into new biodegradable polymeric materials. PLA is a compostable polymer obtained from renewable sources, but its main drawbacks are its fragility and slow crystallization kinetics. These drawbacks limit its use in different applications. In order to overcome fragility, in the current study, different compositions of PLA/PCL blends, rich in PLA content and without and with DGEBA, were prepared and characterized by means of different techniques, such as FTIR, DSC, DMA, and the mechanical properties. Some compositions show a certain improvement in the deformation capacity compared to the neat PLA at a low test speed. However, when the test speed increases, no improvement is observed in terms of deformation capacity. By SEM, the morphology of injection-molded specimens was observed. All blends showed a biphasic morphology where the PCL droplets are dispersed within the continuous PLA matrix. In the current study, an attempt has been made to improve the compatibility and adhesion between the phases by incorporating a diglycidyl bisphenol A compound. The results obtained indicate that the epoxy groups seem to react with the end groups of the PLA chain; however, the interactions that it creates with the PCL phase are weak, which is in agreement with the FTIR and DSC results obtained. Full article

The study investigated the effect of Vinnex^® (vinyl acetate polymer) and Joncryl^® (epoxy-based copolymer) as compatibilizers on the mechanical properties of thermoplastic starch (TPS) and polybutylene adipate-co-terephthalate (PBAT) and polybutylene succinate-co-adipate (PBSA) films. Due to TPS’s hydrophilicity and brittleness, blending it with biodegradable polyesters like PBAT enhances its properties but may introduce compatibility challenges. This research evaluated three formulations (TPS/PBAT with Vinnex, TPS/PBAT with Joncryl, and TPS/PBAT with both additives) along with the inclusion of a polybutadiene succinate-co-adipate (PBSA) matrix to further improve performance. Mechanical testing (tensile strength, elongation at break, Young’s modulus) reveals that Vinnex and Joncryl enhance plasticization and polymer compatibility, positively impacting TPS/PBAT’s mechanical properties. The introduction of the PBSA matrix further improves tensile strength and elongation. Scanning electron microscopy (SEM) confirms better additive dispersion and interfacial adhesion within the blend. Complementary analysis includes melt flow index, melt density, DSC, and TGA, providing a comprehensive understanding of how these additives optimize TPS/PBAT compounds for sustainable applications. Mechanically, the compatibilized blends showed improved performance: Vinnex mainly enhanced stiffness, Joncryl primarily improved elongation, and a synergistic effect was observed with their combination. Full article

Good oral hygiene is crucial during treatment with fixed appliances, emphasising the need for additional or alternative oral health methods during orthodontic treatment. This study investigates the effect of essential oil (EO)-based preparations on biofilm adhesion to orthodontic archwires. Five identical-sized orthodontic archwires of different materials were tested using therapeutic and preventive applications of essential oils. This study also used molecular docking to explore how essential oil compounds interact with key proteins of common oral pathogens like Staphylococcus aureus and Streptococcus mutans. We found that the constituent materials heavily influence the antimicrobial effects of essential oils on different orthodontic archwires. Stainless steel-based orthodontic archwires demonstrated the highest efficacy in antimicrobial protection against S. mutans strains (maximum BIP = 28.82% on the epoxy-coated SS). Conversely, inhibition effects in preventive applications against S. aureus were observed exclusively with titanium–molybdenum alloy orthodontic archwires across all tested emulsions (maximum BIP = 29.44%). CuNiTi alloys showed ineffectiveness in preventive treatments, as none of the EO mixtures inhibited biofilm development on this material. After biofilm contamination with S. mutans and S. aureuss strains, the ternary emulsion was most effective for four out of five orthodontic archwires. Computational analysis revealed strong binding interactions between essential oil compounds and key proteins of S. aureus and S. mutans, highlighting specific amino acid residues that are critical for these interactions. Based on the results, stainless steel with epoxy coating or TMA archwires, combined with BEO/CEO/OEO ternary mixture, are recommended for optimal antibacterial protection against biofilm formation on orthodontic archwires. Full article

There is no doubt that when solid surfaces are modified, the functional groups and atoms directly bonded to solid atoms play a major role in adsorption interactions with molecules or resins. In this study, the adhesion and dissociation between epoxy resin and molecules containing Si atoms were analyzed. The analysis, conducted in contact with the solid surface of silicon, utilized quantum chemical calculations based on a molecular model. We compared some Si-containing molecular models to test quantum chemical calculations that contribute to the study of adhesion and dissociation between epoxy resins and solid surfaces somehow other than simple potential energy curve calculations. The AFIR (artificial force induced reaction) method, implemented in the GRRM (global reaction route mapping) program, was employed to separate an epoxy resin model molecule and three types of silicon compounds (Si(CH₃)₂(OH)₂, Si(CH₃)₄, and (CH₃)₂SiF₂) in three directions, determining their minimum dissociation energy when changing the applied energy by 2.5 kJ/mol. In systems with weak hydrogen bonds, such as Si(CH₃)₄ or (CH₃)₂SiF₂, the energy required for dissociation was not large; however, in systems with strong hydrogen bonds, such as Si(CH₃)₂(OH)₂, dissociation was more difficult in the vertical direction. Although anisotropy due to hydroxyl groups was calculated in the horizontal direction, dissociation remained relatively easy. Full article

To protect carbon steel from degradation via corrosion, it is usually coated using a multilayer system of paints composed of petroleum-based polymers. The chemical industry is currently moving towards more sustainable chemistry, in which one of the main objectives is to reduce fossil fuel use and the derived raw materials. However, the replacement of petroleum-based raw materials with those that are bio-based is not straightforward since the properties of these new materials are often inferior to the traditional ones. One of the most used resins in primer paints is Diglycidyl ether bisphenol A (DGEBA). This is an epoxy resin synthesized from bisphenol A (BPA), a toxic and carcinogenic petroleum-based compound. This study investigates the substitution of the primer coating in a three-layer coating system with two different types of primer coating formulations, one which is partially bio-based and another that is BPA-free. The corrosion protection effectiveness of these sustainable coatings is assessed not only at the laboratory scale but also in real offshore conditions. Moreover, the adhesion of the different coating systems is evaluated before and after each ageing test. The results reveal that these novel coatings exhibit comparable performance to conventional paints while providing a more sustainable corrosion protection alternative. Full article

Due to green development in recent years, water-borne epoxy resins (WBE) have become increasingly popular since they generate the lowest level of volatile organic compounds (VOC) during curing. However, because of the large surface tension of water, it is easy to produce voids and cracks during the curing process of the coating. An electrochemical strategy was used in this study to assess the impact of different SiO₂ content on the corrosion performance of a WBE coating, in which micron spherical SiO₂ particles were synthesized in a liquid phase reduction. The results showed that the synthesized micron spherical SiO₂ particles were about 800 ± 50 nm in diameter and in an amorphous state. By hydrophilizing the surfaces of these SiO₂ particles, uniform dispersion in an aqueous solvent and a WBE can be achieved. It is important to note that adding a small or excessive amount of SiO₂ to a coating will not improve corrosion resistance and may even reduce corrosion resistance. With the appropriate modification of SiO₂, corrosion resistance of composite coatings is greatly enhanced, as is the adhesion between the coatings and the metallic substrates. Because the appropriately modified SiO₂ can effectively fill the pores that are formed during the curing process, a corrosive medium is less likely to react with the matrix when the medium comes into contact with the matrix. Based on their incorporation content of 3 wt.%, their corrosion resistance is the best after 16 cycles of AC-DC-AC accelerated corrosion tests. Full article

In this paper, a novel resorcinol-formaldehyde-free and environmentally friendly adhesives for polyester (PET) fiber impregnation treatment were compounded successfully. First, a network structure was formed by reacting micromolecular and water-soluble glycerol triglycidyl ether (GLTE) and triethylenetetramine (TETA). Then, this was mixed with latex in order to prepare an impregnation solution glycerol triglycidyl ether-triethylenetetramine-butyropyridine latex system (GTL), which can replace the toxic components (resorcinol and formaldehyde) of the resorcinol-formaldehyde-latex (RFL) impregnation system. Similarly, the macromolecular epoxy resin E-51-triethylenetetramine-butyropyridine latex system (ETL) and the traditional RFL impregnation system were also prepared in order to compare with the GTL. Further, the reaction conditions of the impregnation system, the surface chemical composition and interfacial properties were characterized by differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR) and peeling strength, respectively. The results showed that the peeling adhesion performance between the GTL-modified PET fabric and the rubber (38.5% higher than that of the ETL impregnation solution) was comparable to that of the RFL impregnation system because of micromolecular and more active GLTE. This study provides new insights into the interface design of PET/rubber composites and will facilitate the development of PET/rubber composites. Full article

Anti-icing coatings have provided a very good alternative to current, uneconomic, active deicing methods, and their use would bring a number of significant benefits to many industries, such as aviation and energy. Some of the most promising icephobic surfaces are those with hydrophobic properties. However, the relationship between hydrophobicity and low ice adhesion is not yet clearly defined. In this work, chemical modification of an epoxy gelcoat with chemical modifiers from the group of double organofunctionalized polysiloxanes (generally called multifunctionalized organosilicon compounds (MFSCs)) was applied. The anti-icing properties of manufactured coatings were determined by means of measurements of shear strength between the ice layer and the modified surface, conducted using a tensile machine. In the work, tests were also performed on the roughness, wettability, and durability of the properties in an aging chamber. It was found that the performed modifications of the coating’s chemical composition by the addition of polysiloxanes enabled us to reduce ice adhesion by 51% and to increase the water contact angle by 14% in comparison to the neat gelcoat. A reduction in ice adhesion was also observed with the increasing water contact angle and with decreasing surface roughness. In addition, only one modification recorded an increase in ice adhesion after exposure in the aging chamber. Full article

This work focuses on joining steel to aluminum alloy using a novel method of joining by resistance spot welding with an insert element based on anticorrosive steel in combination with adhesive bonding. The method aims to reduce the formation of brittle intermetallic compounds by using short welding times and a different chemical composition of the insert element. In the experiment, deep-drawing low-carbon steel, HSLA zinc-coated steel and precipitation-hardened aluminum alloy 6082 T6 were used. Two types of adhesives—one based on rubber and the other based on epoxy resin—were used for adhesive bonding, while the surfaces of the materials joined were treated with a unique adhesion-improving agent based on organosilanes. The surface treatment improved the chemical bonding between the substrate and adhesive. It was proved, that the use of an insert element in combination with adhesive bonding is only relevant for those adhesives that have a load capacity just below the yield strength of the substrates. For bonded joints with higher load capacities, plastic deformation of the substrates occurs, which is unacceptable, and thus, the overall contribution of the insert element to the load capacity of the joint becomes negligible. The results also show that the combination of the resistance spot welding of the insert element and adhesive bonding facilitates the joining process of galvanized and nongalvanized steels with aluminum alloys and suppresses the effect of brittle intermetallic phases by minimizing the joining area and welding time. It is possible to use the synergistic effect of insert element welding and adhesive bonding to achieve increased energy absorption of the joint under stress. Full article

The aim of this work was to investigate selected biological and toxicity properties of cured epoxy resin-based compounds based on a bisphenol A epoxy resin, cold-cured by a polyamide and containing two types of metal powders (aluminum and copper). This study involved cytotoxicity analysis, pH measurements, absorbance measurements and sterilization. The cytotoxicity analysis was conducted to determine the harmful degree of the cured epoxy resin. Aimed at identifying toxic agents in cured compounds, the cytotoxicity analysis involved absorbance measurements in an entire wavelength range. Cytotoxicity and absorbance results demonstrated that the extracts of all the tested resin samples had no cytotoxic effects on the cells of living organisms. The absorbance values obtained over the entire wavelength range did not point to the formation of aggregations, which proved that no toxic agents harmful to living organisms were extracted from the resin samples. Based on the results obtained, it can be concluded that all tested compounds, based on epoxy resins, which are also used as adhesives in various applications, are essentially safe materials when using such formulations in a cured state. Full article

In this study, liquid polysulfide rubber was modified by silane coupling agent. New kinds of anti-corrosion coatings with salt spray resistance and strong adhesion to the steel substrate were obtained using the modified liquid polysulfide rubber, bimetallic filler, carbon nanotubes, and epoxy resin. Infrared and nuclear magnetic resonance confirmed the preparation of new modified liquid polysulfide rubber through coupling reaction between the epoxy group of silane compound and the sulfide group of the liquid polysulfide rubber. A 1440 h neutral salt spray test showed the coating to be completely free of rust and blisters. The corrosion diffusion width of the scribed area was only 1.7 mm. In addition, in a 3.5% by weight NaCl solution, the coating shows no blistering and no corrosion phenomena compared with zinc-rich epoxy paints (the added zinc content was only 28.6%). These tests confirmed that the new coating had a dense microstructure, strong adhesion to the steel substrate, good corrosion resistance, and anti-blister performance. The performance indicates that the coatings have potential for use in the atmosphere and underwater, which provides a better choice for long-term protection of marine projects such as ships, wharves, offshore platforms, and wind power structures. Full article

Quartz powder (QP) is an inorganic filler that is expected to significantly enhance the dielectric and mechanical properties of epoxy (EP)-based composites applied in copper clad laminates and epoxy molding compounds for 5G applications. As is well-known, the performance of the QP–EP composites is directly correlated with the dispersion effect and the compatibility of QP with an EP matrix. Herein, we propose the surface modification method of QP by mixing SCAs of different alkyl chain lengths that contain amino and carbonyl groups. Different characterization methods (FTIR, TGA, XPS, SEM, contact angle measurement, viscosity, and mechanical properties) and molecular dynamics simulation were adopted to study its effect and mechanism. Through dual SCA modification, the viscosity of QP–EP composites was reduced by 11.70%, and the flexural and tensile strengths increased by 16.89% and 30.01%, respectively. In addition, it was revealed that the superiority of dual SCAs originated from the synergistic effect between APTES and SPIS, it was the electrostatic repulsion force between the amino groups of the two SCAs that caused a steric hindrance that activated the steric stabilization effect of SPIS, thus resulting in better dispersion and excellent compatibility. Meanwhile, the amino and carbonyl groups of the SCA interacted with the EP matrix via chemical bonds and hydrogen bonds, thus strengthening the interfacial adhesion between the QP and EP matrix and improving the mechanical performance of QP–EP composites. These results are evidence of the potential of the proposed approach, which is based on the synergistic compounding of SCA with different molecular structures, in powder industrial applications. Full article